Turnover-into-shell device
By designing a flip-and-insert device, vertical insertion is achieved using a pressing and flipping mechanism, which solves the problems of low efficiency and unstable quality of traditional manual insertion, improves the insertion accuracy and efficiency of batteries, and ensures battery performance and safety.
Patent Information
- Application Number
- CN202422834236.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-20
AI Technical Summary
Traditional manual casing insertion is inefficient and of inconsistent quality, affecting battery performance, safety, and lifespan.
Design a flipping and shelling device, including a device carrier, a pressing mechanism, a carrying mechanism and a flipping mechanism. The pressing mechanism presses the workpiece to be shelled on the carrying mechanism to achieve vertical shelling, and the flipping mechanism switches between the feeding position and the shelling position to ensure the accuracy and efficiency of shelling.
This improved the efficiency of casing insertion, ensured the accuracy of casing insertion, reduced assembly deviations, and enhanced the overall quality and safety of the battery.
Smart Images

Figure CN223492506U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of battery processing technology, and in particular to a flip-in casing device. Background Technology
[0002] In battery manufacturing, the casing process is a crucial step that affects the battery's subsequent performance, safety, and overall quality. Traditional casing involves manually placing the battery cells into the battery casing using tooling fixtures. This process is not only inefficient but also results in inconsistent quality, prone to assembly deviations, which in turn affect the final battery's performance, safety, and lifespan.
[0003] Therefore, there is an urgent need to provide a new solution to address the aforementioned technical problems. Utility Model Content
[0004] In view of this, the purpose of this application is to provide a flipping and inserting device to solve the technical problems of low efficiency and unstable quality in traditional manual inserting operations.
[0005] To achieve the above-mentioned technical objectives, this application provides a flipping and inserting device, including a device carrier, a pressing mechanism, a supporting mechanism, and a flipping mechanism;
[0006] The supporting mechanism is installed on the device carrier and is provided with a fixing station for fixing the workpiece to be inserted into the shell;
[0007] The pressing mechanism is installed on the device carrier and is located directly above the supporting mechanism;
[0008] The pressing mechanism is provided with a pressing part for pressing against the workpiece to be inserted into the shell at the fixed station;
[0009] The flipping mechanism is installed on the device carrier and connected to the bearing mechanism, and is used to drive the bearing mechanism to flip so that the fixed station can switch between the feeding position and the shell insertion position, wherein the shell insertion position is the position where the fixed station is directly opposite the pressing part.
[0010] Furthermore, the flipping mechanism includes a flipping support platform and a flipping drive assembly;
[0011] Two fixed seats are spaced apart on the flip support platform;
[0012] The bearing mechanism is pivotally connected between the two fixed seats via a rotating shaft;
[0013] The flipping drive component is connected to the support mechanism and is used to drive the support mechanism to rotate.
[0014] Furthermore, the flipping drive assembly includes a telescopic driver, a transmission component, and a flipping gear;
[0015] The reversing gear is fixed to the rotating shaft;
[0016] The telescopic end of the telescopic driver is connected to the transmission component;
[0017] The transmission component is provided with a straight tooth structure that meshes with the reversing gear.
[0018] Furthermore, one of the mounting bases is provided with a mounting cavity;
[0019] The rotating shaft extends into the mounting cavity and is rotatably connected to the fixed seat via a bearing;
[0020] The flipping gear is located in the mounting cavity;
[0021] The transmission component extends movably into the mounting cavity and engages with the reversing gear.
[0022] Furthermore, the fixing seat includes a seat housing and a seat cover;
[0023] The cover is detachably installed on the top of the housing, and forms the mounting cavity between the cover and the housing;
[0024] The rotating part extends into the housing and is rotatably connected to the bearing and the housing.
[0025] Furthermore, the bottom of the seat cover is provided with a guide groove for guiding the movement of the transmission component.
[0026] Furthermore, the housing has a mounting hole on at least one side along the axial direction of the rotating shaft;
[0027] The bearing is installed in the mounting hole.
[0028] Furthermore, the mounting holes are provided on both sides of the housing along the axial direction of the rotating shaft;
[0029] The bearing is installed in both of the aforementioned mounting holes;
[0030] The reversing gear is positioned between the two bearings.
[0031] Furthermore, the pressing mechanism includes a pressing carrier, a pressing driver, and a pressing rod;
[0032] The pressure actuator is mounted on the pressure carrier, and its driving end is connected to the pressure rod to drive the pressure rod to move.
[0033] The end of the pressing rod away from the pressing driver forms a pressing part.
[0034] Furthermore, the pressing mechanism also includes a guide rail and a slider;
[0035] The guide rail is mounted on the pressure carrier;
[0036] The slider is slidably mounted on the guide rail;
[0037] The pressure bar is mounted on the slider;
[0038] The pressure actuator is connected to the slider and is used to drive the slider to move, thereby driving the pressure rod to move.
[0039] As can be seen from the above technical solutions, the flipping and loading device designed in this application distributes the pressing mechanism and the supporting mechanism vertically. The pressing part on the pressing mechanism presses against the workpiece to be loaded onto the supporting mechanism to achieve vertical loading. During the loading process, when the workpiece is in the loading position, the first supporting mechanism provides full vertical support, preventing downward displacement due to gravity, effectively ensuring loading accuracy and greatly improving loading efficiency. Simultaneously, a flipping mechanism is designed to control the pressing mechanism to switch between the feeding position and the loading position, making it easier to feed the workpiece while maintaining a compact overall structure and reducing floor space. Attached Figure Description
[0040] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0041] Figure 1 This is a perspective view of a flip-in-shell device provided in this application;
[0042] Figure 2 This is a partial structural diagram of the cooperation between the support mechanism and the flipping mechanism of the flipping and inserting device provided in this application;
[0043] Figure 3 This is a partial explosion diagram of a flip-in-shell device provided in this application;
[0044] Figure 4 This is a schematic diagram of the pressing mechanism of a flipping and inserting device provided in this application;
[0045] In the diagram: 100, device carrier; 200, bearing mechanism; 300, pressing mechanism; 400, flipping mechanism; 11, bearing carrier; 12, clamp; 13, clamping driver; 14, rotating shaft; 21, flipping support platform; 22, fixed base; 221, base shell; 222, base cover; 223, guide groove; 224, mounting hole; 23, transmission component; 24, flipping driver; 25, flipping drive assembly; 3, bearing; 41, pressing carrier; 42, pressing driver; 43, pressing rod; 44, guide rail; 45, slider. Detailed Implementation
[0046] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the embodiments of this application.
[0047] In the description of the embodiments of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0048] In the description of the embodiments of this application, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a replaceable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this application based on the specific circumstances.
[0049] This application discloses a flip-in-shell device.
[0050] Please see Figure 1 as well as Figure 2 One embodiment of the flip-in-shell device provided in this application includes:
[0051] The device includes a carrier 100, a pressing mechanism 300, a bearing mechanism 200, and a flipping mechanism 400.
[0052] The device carrier 100 is a support and fixing structure for the device, which can be a support frame, and there are no restrictions.
[0053] like Figure 1 as well as Figure 2 As shown, the support mechanism 200 is installed on the device carrier 100 and has a fixed station for fixing the workpiece to be inserted into the shell. A clamping module can be designed in the fixed station to fix the workpiece by clamping. The support mechanism 200 can be designed to include a support carrier 11 and a clamping assembly. The clamping assembly includes a clamping driver 13 and a fixture. The clamping driver 13 is connected to a fixture 12 and drives the fixture 12 to move to clamp the workpiece to be inserted into the shell. The clamping driver 13 can be a telescopic cylinder, fixed on the support carrier 11, and its telescopic end is connected to the fixture 12, driving the fixture 12 to move closer to or away from the support carrier 11, thereby enabling the fixture 12 and the support carrier 11 to clamp the workpiece to be inserted into the shell. Depending on the processing needs, the number of clamping drivers 13 and fixtures 12 can be multiple. Those skilled in the art can adjust the design of the support mechanism 200 appropriately according to actual needs without limitation.
[0054] The pressing mechanism 300 is installed on the device carrier 100 and is located directly above the bearing mechanism 200; the pressing mechanism 300 is provided with a pressing part for pressing the workpiece to be inserted into the shell on the fixed station.
[0055] The flipping mechanism 400 is installed on the device carrier 100 and connected to the bearing mechanism 200. It is used to drive the bearing mechanism 200 to flip so that the fixed station can switch between the feeding position and the shell insertion position. The shell insertion position is the position of the fixed station directly opposite the pressing part.
[0056] Taking a 90° flip angle design as an example, the loading position is the fixed station in a horizontal orientation. At this time, the workpiece to be loaded into the shell can be loaded from the horizontal direction to the fixed station, and then rotated 90° to the vertical orientation to face the pressing part.
[0057] The flipping and loading device designed in this application distributes the pressing mechanism 300 and the supporting mechanism 200 vertically. The pressing part on the pressing mechanism 300 presses against the workpiece to be loaded onto the supporting mechanism 200 to achieve vertical loading. During the loading process, when the workpiece is in the loading position, the first supporting mechanism 200 provides full vertical support, preventing downward displacement due to gravity, effectively ensuring loading accuracy and greatly improving loading efficiency. Simultaneously, a flipping mechanism 400 is designed to control the pressing mechanism 300 to switch between the feeding position and the loading position, making it easier to load the workpiece while maintaining a compact overall structure and reducing floor space.
[0058] The above is Embodiment 1 of a flip-in-shell device provided in this application. The following is Embodiment 2 of a flip-in-shell device provided in this application. Please refer to the following for details. Figures 1 to 4 .
[0059] Based on the solution of Embodiment 1 above;
[0060] Furthermore, such as Figure 2 as well as Figure 3 As shown, the flipping mechanism 400 includes a flipping support platform 21 and a flipping drive assembly 25.
[0061] Two fixed seats 22 are spaced apart on the flip support platform 21. The bearing mechanism 200 is pivotally connected between the two fixed seats 22 via a rotating shaft 14. The flip drive assembly 25 is connected to the bearing mechanism 200 and is used to drive the bearing mechanism 200 to rotate.
[0062] Furthermore, such as Figure 2 as well as Figure 3 As shown, the design of the flip drive assembly 25 includes a telescopic driver, a transmission component 23, and a flip gear.
[0063] The reversing gear is fixed on the rotating shaft 14, and the telescopic end of the telescopic driver is connected to the transmission component 23. The transmission component 23 is provided with a straight tooth structure that meshes with the reversing gear.
[0064] The transmission component 23 can be a straight rack structure or a transmission shaft structure with a corresponding straight gear structure, and there are no specific restrictions.
[0065] The telescopic actuator can be a telescopic cylinder, which drives the transmission component 23 to move. The spur gear on the transmission component 23 then meshes with the tilting gear, thereby rotating the tilting gear. In essence, tilting control is achieved by converting linear motion into rotational motion. This linear-to-rotational motion conversion method has many advantages. It can achieve relatively precise angle control while ensuring sufficient tilting torque. Moreover, this transmission method is relatively stable and reliable. As long as the motion accuracy of the telescopic cylinder and the meshing accuracy between the transmission component 23 and the tilting gear are guaranteed, stable and repeatable tilting operations can be achieved, meeting the needs of object tilting control under different working conditions.
[0066] Furthermore, one of the mounting bases 22 has a mounting cavity.
[0067] The rotating shaft 14 extends into the mounting cavity and is rotatably connected to the fixed seat 22 via the bearing 3; the flipping gear is located in the mounting cavity; the transmission component 23 extends movably into the mounting cavity and meshes with the flipping gear.
[0068] The design of the mounting cavity is optimized based on the dimensions and motion trajectory of the tilting gear and the transmission component 23. The mounting cavity provides just the right amount of space for both, ensuring that their movement is not restricted by the space being too small, nor that unnecessary shaking or offset is caused by the space being too large. At the same time, it avoids external factors affecting the cooperation between the tilting gear and the transmission component 23, efficiently and stably converting the linear motion of the transmission component 23 into the rotational motion of the tilting gear, thereby ensuring the reliable operation of the entire tilting mechanism 400.
[0069] Furthermore, such as Figure 3 As shown, the design of the fixed base 22 includes a base housing 221 and a base cover 222.
[0070] The cover 222 is detachably installed on the top of the housing 221 (specifically, the detachable connection is achieved by screws, bolts or bolts), and forms an installation cavity between the cover 222 and the housing 221; it rotatably extends into the housing 221 and is rotatably connected to the bearing 3 and the housing 221.
[0071] Furthermore, such as Figure 3 The bottom of the cover 222 is provided with a guide groove 223 for guiding the movement of the transmission component 23. Through the guiding effect of this guide groove 223, the transmission component 23 can move smoothly along a predetermined path under any complex working conditions, even with a certain degree of vibration, impact, or other external interference. This not only ensures transmission efficiency, but more importantly, maintains accurate matching with other related components (such as meshing with the reversing gear).
[0072] Furthermore, such as Figure 2 as well as Figure 3 As shown, the housing 221 has a mounting hole 224 on at least one side along the axial direction of the shaft 14, and the bearing 3 is installed in the mounting hole 224. The outer ring of the bearing 3 is fixedly connected to the inner wall of the mounting hole 224, while the inner ring of the bearing 3 is fixedly connected to the shaft 14. In the axial direction, the double bearing 3 structure also provides reliable constraint. Since the bearings 3 themselves have a certain axial load-bearing capacity, they can limit the axial movement of the shaft 14. The reversing gear rotates between the two bearings 3, and its axial position is stabilized, preventing displacement due to frequent rotation, which is crucial for maintaining a precise meshing relationship with the transmission component 23.
[0073] Furthermore, such as Figure 2 as well as Figure 3 As shown, the housing 221 has mounting holes 224 on both sides along the axial direction of the rotating shaft 14; bearings 3 are installed in both mounting holes 224, and the reversing gear is positioned between the two bearings 3. The double bearings 3, spaced apart, can further improve the reliability of the rotating installation of the rotating shaft 14.
[0074] Furthermore, such as Figure 1 As shown in Figure 4, the pressing mechanism 300 includes a pressing carrier 41, a pressing driver 42, and a pressing rod 43.
[0075] The pressure actuator 42 is mounted on the pressure carrier 41, and its driving end is connected to the pressure rod 43 to drive the pressure rod 43 to move. The end of the pressure rod 43 away from the pressure actuator 42 forms a pressure part. The pressure actuator 42 can be a telescopic cylinder, which drives the pressure rod 43 to move in order to complete the operation of pressing into the shell.
[0076] Furthermore, such as Figure 4 As shown, the pressing mechanism 300 also includes a guide rail 44 and a slider 45.
[0077] The guide rail 44 is mounted on the pressing carrier 41, the slider 45 is slidably mounted on the guide rail 44, and the pressing rod 43 is mounted on the slider 45.
[0078] The pressure drive 42 is connected to the slider 45 and is used to drive the pressure rod 43 to move by moving the slider 45.
[0079] The foregoing has provided a detailed description of a flip-in-shell device provided in this application. For those skilled in the art, based on the ideas of the embodiments of this application, there will be changes in the specific implementation methods and application scope. Therefore, the content of this specification should not be construed as a limitation of this application.
Claims
1. A flip-in-shell device, characterized in that, It includes a device carrier (100), a pressing mechanism (300), a bearing mechanism (200), and a flipping mechanism (400). The supporting mechanism (200) is installed on the device carrier (100) and is provided with a fixing station for fixing the workpiece to be inserted into the shell; The pressing mechanism (300) is installed on the device carrier (100) and is located directly above the bearing mechanism (200); The pressing mechanism (300) is provided with a pressing part for pressing the workpiece to be inserted into the shell on the fixed station; The flipping mechanism (400) is installed on the device carrier (100) and connected to the bearing mechanism (200) to drive the bearing mechanism (200) to flip so that the fixed station can switch between the feeding position and the shell insertion position, wherein the shell insertion position is the position of the fixed station facing the pressing part.
2. The flipping and inserting device according to claim 1, characterized in that, The flipping mechanism (400) includes a flipping support platform (21) and a flipping drive assembly (25). Two fixed seats (22) are provided at intervals on the flip support platform (21); The bearing mechanism (200) is pivotally connected between the two fixed seats (22) via a pivot (14); The flip drive assembly (25) is connected to the support mechanism (200) and is used to drive the support mechanism (200) to rotate.
3. The flipping and inserting device according to claim 2, characterized in that, The flip drive assembly (25) includes a telescopic driver, a transmission component (23), and a flip gear; The reversing gear is fitted onto the rotating shaft (14); The telescopic end of the telescopic driver is connected to the transmission component (23). The transmission component (23) is provided with a straight tooth structure that meshes with the reversing gear.
4. The flipping and inserting device according to claim 3, characterized in that, One of the mounting bases (22) has a mounting cavity inside; The rotating shaft (14) extends into the mounting cavity and is rotatably connected to the fixed seat (22) via the bearing (3); The flipping gear is located in the mounting cavity; The transmission component (23) extends into the mounting cavity and engages with the reversing gear.
5. The flipping and inserting device according to claim 4, characterized in that, The fixed base (22) includes a base shell (221) and a base cover (222); The cover (222) is detachably installed on the top of the housing (221) and forms the mounting cavity between the cover (221) and the housing (221); The rotating part extends into the housing (221) and is rotatably connected to the bearing (3) and the housing (221).
6. The flipping and inserting device according to claim 5, characterized in that, The bottom of the seat cover (222) is provided with a guide groove (223) for guiding the movement of the transmission member (23).
7. The flipping and inserting device according to claim 5, characterized in that, The housing (221) has a mounting hole (224) on at least one side along the axial direction of the rotating shaft (14). The bearing (3) is installed in the mounting hole (224).
8. The flipping and inserting device according to claim 7, characterized in that, The housing (221) has mounting holes (224) on both sides along the axial direction of the rotating shaft (14). The bearing (3) is installed in both of the two mounting holes (224); The reversing gear is positioned between the two bearings (3).
9. A flipping and inserting device according to claim 1, characterized in that, The pressing mechanism (300) includes a pressing carrier (41), a pressing driver (42), and a pressing rod (43). The pressure drive (42) is mounted on the pressure carrier (41), and its drive end is connected to the pressure rod (43) to drive the pressure rod (43) to move. The end of the pressing rod (43) away from the pressing driver (42) forms a pressing part.
10. A flipping and inserting device according to claim 9, characterized in that, The pressing mechanism (300) also includes a guide rail (44) and a slider (45); The guide rail (44) is mounted on the pressure carrier (41); The slider (45) is slidably mounted on the guide rail (44); The pressing rod (43) is mounted on the slider (45); The pressure drive (42) is connected to the slider (45) and is used to drive the pressure rod (43) to move by driving the slider (45).