Auxiliary equipment for lead-acid storage battery pole bottom cutting
By designing auxiliary equipment for cutting the bottom of lead-acid battery terminals, efficient and precise lead terminal cutting was achieved, solving the problems of long production cycle and low precision in traditional methods, and improving production efficiency and equipment flexibility.
Patent Information
- Application Number
- CN202423067121.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-12
AI Technical Summary
In the traditional lead-acid battery terminal processing, manual or semi-automatic equipment results in long production cycles, low cutting accuracy, and high scrap rates, making it difficult to meet the needs of mass production.
Design an auxiliary device that includes components such as a cabinet, cylinder, pressure plate, guide seat, and cutter to achieve dual-cutting station operation. The cylinder presses the lead pole, and the guide seat guides the cutting. Combined with a vacuum cleaner and waste collection system, it ensures cutting accuracy and a clean working environment.
It increases the throughput per operation, ensures the stability and accuracy of cutting, reduces the scrap rate, keeps the work area clean, and improves the flexibility and production efficiency of the equipment.
Smart Images
Figure CN223492672U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lead-acid battery processing, and in particular to an auxiliary device for cutting the bottom of lead-acid battery terminals. Background Technology
[0002] Lead-acid batteries are a common type of rechargeable battery that uses dilute sulfuric acid as the electrolyte and lead and lead dioxide as electrode materials. Due to their low cost, high reliability, and good high-current discharge performance, these batteries are widely used in automotive starting power supplies, uninterruptible power supplies (UPS), solar energy storage systems, and backup power supplies for communication base stations.
[0003] During the production and processing of lead-acid batteries, a lead post inspection process is usually required. If the lead post of the lead-acid battery is found to be non-compliant with quality standards (such as having extra edges or burrs on the lead post), auxiliary equipment will be used to remove it.
[0004] In the traditional lead-acid battery terminal processing, manual or semi-automatic equipment is usually used for terminal cutting. Only one lead terminal can be processed at a time, resulting in a long production cycle and difficulty in meeting the needs of mass production. In addition, manual operation and simple mechanical fixing methods can easily cause the terminal to shift during the cutting process, affecting the cutting accuracy and resulting in a high scrap rate.
[0005] Therefore, an auxiliary device for cutting the bottom of lead-acid battery terminals was specially designed. Utility Model Content
[0006] In order to overcome the shortcomings of the prior art, the purpose of this utility model is to provide an auxiliary device for cutting the bottom of the lead-acid battery terminal.
[0007] The technical solution of this utility model is: an auxiliary device for cutting the bottom of lead-acid battery terminals, including a cabinet, a mounting frame, a cylinder one, a pressure plate, rubber blocks, guide posts, guide seats, studs and nuts, a mold, lead terminals, a cutter, a second cylinder, and control components. The cabinet serves as the mounting carrier for each component. The lower part of the cabinet has a mounting cavity. Mounting frames are fixed on both sides of the top of the cabinet. A cylinder one with its piston rod pointing downwards is mounted on the upper front side of the mounting frame. A pressure plate is installed on the piston rod of the cylinder one. Rubber blocks are installed on both sides of the bottom of the pressure plate. Guide posts are installed at the bottom of the rubber blocks. A guide seat is fixed on the lower front side of the mounting frame. Placement grooves are opened on both sides of the top of the guide seat. The top of the mounting bracket has several matching studs and nuts corresponding to the outside of the placement slots. Each placement slot contains a mold, which is threadedly connected to the studs and nuts for fixation. The mold contains a lead pole, the end of which is flush with the top of the guide seat. A cutter is slidably mounted inside the guide seat to cut the lead pole. When the cutter slides, it contacts the end of the lead pole to make a cut. On the other side of the lower part of the mounting bracket, a second cylinder is mounted. The piston rod of the second cylinder passes through the inside of the mounting bracket and is connected to the end of the cutter. Waste troughs are opened on both sides of the top of the cabinet at the front of the two guide seats. The cabinet is equipped with control components for controlling the operation of various electrical components of the equipment.
[0008] To further explain, the control components include an electrical cabinet and controllers. An electrical cabinet that is electrically connected to each power component is installed on one side of the lower inner mounting cavity, and controllers for controlling the operation of each power component are installed on both sides of the front top of the cabinet.
[0009] Further explanation: It also includes a dust collection hood, a vacuum cleaner, a conduit, and a collection basket. The dust collection hood is installed between the bottom of the waste troughs of the cabinet. The lower part of the dust collection hood is set with converging slopes and extends into the lower part of the cabinet. The vacuum cleaner is installed on the top of the cabinet's mounting cavity. The suction end of the vacuum cleaner is connected to the lower rear part of the dust collection hood. The output end of the vacuum cleaner is connected to a conduit for discharging waste. A collection basket is slidably placed at the bottom of the cabinet's mounting cavity. The collection port of the collection basket is directly below the discharge port of the conduit.
[0010] To further explain, the front of the mounting cavity of the cabinet is equipped with a protective door.
[0011] To further explain, the top of the cabinet is provided with a cover frame to shield the various components, and the cover frame is equipped with a dustproof net.
[0012] To further explain, the catheter is made of an elastic material and is adjustable in length and width.
[0013] The beneficial effects of this utility model are: 1. By having two cutting stations working simultaneously, this utility model can significantly increase the throughput of a single operation; by using a cylinder to firmly press the lead pole into the mold, stability during the cutting process is ensured and the accuracy of the cutting path is guaranteed; by using a guide seat to guide the cutter, consistency and accuracy of the cutting action are maintained.
[0014] 2. This utility model effectively handles debris and dust through a built-in vacuum cleaner and waste collection system, keeping the work area clean and protecting the health of operators; the quick change mechanism for molds of different specifications by relying on studs and nuts reduces downtime and improves flexibility. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0016] Figure 2 This is a three-dimensional structural diagram of the mounting bracket, cylinder 1, and pressure plate of this utility model.
[0017] Figure 3 This is a three-dimensional sectional view of the guide seat, stud, nut, and mold of this utility model.
[0018] Figure 4 This is a three-dimensional structural diagram of the dust collection cover, vacuum cleaner, and duct of this utility model.
[0019] The markings in the diagram are as follows: 1-cabinet, 2-mounting bracket, 3-cylinder one, 4-pressure plate, 5-rubber block, 6-guide post, 7-guide seat, 8-stud and nut, 9-mold, 10-lead pole, 11-cutter, 12-cylinder two, 13-dust suction hood, 14-vacuum cleaner, 15-conduit, 16-collection basket, 17-electrical cabinet, 18-controller. Detailed Implementation
[0020] The preferred technical solution of this utility model will be described in detail below with reference to the accompanying drawings.
[0021] Example: An auxiliary device for cutting the bottom of lead-acid battery terminals, such as... Figures 1-4As shown, the system includes a cabinet 1, mounting brackets 2, cylinder 1 3, pressure plate 4, rubber block 5, guide post 6, guide seat 7, studs and nuts 8, mold 9, lead pole 10, cutter 11, cylinder 2 12, and control components. The cabinet 1 serves as the mounting carrier for all components, providing structural support and protection. The lower part of the cabinet 1 has a mounting cavity, and the front of the mounting cavity has a protective door. A cover frame is provided between the outer ends of the top of the cabinet 1 to shield the components, and this cover frame has a dustproof net. Mounting brackets 2 are fixed to both sides of the top of the cabinet 1, providing support for the cutting operation. A solid foundation ensures precise fit between components. The upper front of the mounting bracket 2 is equipped with cylinders 3 with downward-facing piston rods. Pressure plates 4 are mounted on the piston rods of cylinders 3, and rubber blocks 5 are installed on both sides of the bottom of pressure plates 4. Through the friction and cushioning effect of the rubber blocks 5, the surface of the object to be treated is protected and a stable fixing force is provided. Guide posts 6 are installed at the bottom of the rubber blocks 5. A guide seat 7 is fixed to the lower front of the mounting bracket 2. Placement slots are opened on both sides of the top of the guide seat 7. Several matching studs and nuts 8 are installed on the top of the guide seat 7 corresponding to the outside of the placement slots. Each slot contains a mold 9, which is threadedly connected to a stud and nut 8 for fixation, ensuring that the mold 9 will not shift during the cutting process and improving cutting accuracy and quality. Lead poles 10 are loaded inside the mold 9, serving as the objects to be processed. Cylinder 3 pushes the pressure plate 4 and rubber block 5 downwards, firmly pressing the lead poles 10 into the mold 9. The mold 9 can be customized according to the specific size and shape of the lead poles 10, used to load the lead poles 10 to be cut. The ends of the lead poles 10 are flush with the top of the guide seat 7, which is slidably positioned inside. There is a cutter 11 for cutting the lead pole 10. When the cutter 11 slides, it contacts the end of the lead pole 10 to form a cut. The guide seat 7 provides precise positioning and fixation for the mold 9 to ensure the straightness and accuracy of the cutter 11 during cutting. The other side of the lower part of the mounting frame 2 is equipped with a cylinder 12. The piston rod of the cylinder 12 passes through the interior of the mounting frame 2 and is connected to the end of the cutter 11 to drive the cutter 11 to slide back and forth. Waste troughs are opened on both sides of the top of the cabinet 1 at the front end of the two guide seats 7. The cabinet 1 is equipped with control components for controlling the operation of various electrical components of the equipment.
[0022] like Figure 1 and Figure 4 As shown, the control assembly includes an electrical cabinet 17 and a controller 18. The electrical cabinet 17, which is electrically connected to each electrical component, is installed on one side of the lower inner mounting cavity. It provides power and signal transmission, ensures the normal operation of each electrical component of the equipment, and supports the operation of the intelligent control system. Controllers 18 for controlling the operation of each electrical component are installed on both sides of the top front of the cabinet 1. The controllers 18 can simplify the operation process and improve work efficiency.
[0023] like Figure 4As shown, the system also includes a dust collection hood 13, a vacuum cleaner 14, a conduit 15, and a collection basket 16. The dust collection hood 13 is installed between the bottom of the waste troughs of the cabinet 1. The lower part of the dust collection hood 13 is arranged with converging slopes to collect the waste generated during cutting. The lower part of the dust collection hood 13 extends into the lower part of the cabinet 1. The vacuum cleaner 14 is installed on the top of the mounting cavity of the cabinet 1. The vacuum cleaner 14 collects the dust and debris generated during the cutting process with strong suction, protecting the health of the operators and maintaining a good working environment. The suction end of the vacuum cleaner 14 is connected to the lower rear part of the dust collection hood 13. The output end of the vacuum cleaner 14 is connected to the conduit 15 for discharging waste. The conduit 15 is made of elastic material and can be extended and adjusted. The collection basket 16 is slidably placed at the bottom of the mounting cavity of the cabinet 1. The collection port of the collection basket 16 is directly below the discharge port of the conduit 15. The collection basket 16 is used to receive the waste discharged from the conduit 15, keeping the inside of the equipment clean and extending the service life of the equipment.
[0024] First, based on the specific size and shape of the lead electrode post 10 to be processed, select a suitable mold 9 and place it in the placement slot within the guide seat 7. Use studs and nuts 8 to fix the mold 9 within the guide seat 7, ensuring its stable position. Carefully place the lead electrode post 10 to be cut into the installed mold 9. Activate cylinder 3 via the control component (controller 18) to extend the piston rod downwards, pushing the pressure plate 4 and rubber block 5 downwards until the rubber block 5 firmly presses against the top of the lead electrode post 10, ensuring it remains stationary throughout the cutting process. Confirm that the cutter 11 is in its initial position, i.e., not in contact with the lead electrode post 10. At this point, the cutter 11 should be inside the guide seat 7, ready for the next step. Activate cylinder 12 again via the control component, causing its piston rod to move forward rapidly, driving the cutter 11 to slide to the end of the lead electrode post 10 and... The cutting process begins. Due to the design of the cutter 11 and the guiding effect of the guide seat 7, the straightness and accuracy of the cutting path are ensured. After the cylinder 12 completes a full stroke, the cutter 11 returns to the starting position, and the cutting action ends. At this time, the excess scrap has been removed and falls into the waste trough. During or after the cutting process, the vacuum cleaner 14 is activated to suck up the waste through the dust suction hood 13. The vacuum cleaner 14 transfers the waste to the collection basket 16 through the conduit 15 to keep the work area clean. After the cutting is completed, the pressure of the cylinder 3 is released, causing its piston rod to retract, releasing the pressure plate 4 and the rubber block 5, thereby releasing the lead post 10. The cut lead post 10 is taken out from the mold 9 to prepare for the next cycle. If the collection basket 16 is full, it can be slid out, the waste can be dumped, and it can be put back in its original position.
[0025] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An auxiliary device for cutting the bottom of lead-acid battery terminals, characterized in that: The system includes a cabinet (1), mounting bracket (2), cylinder one (3), pressure plate (4), rubber block (5), guide post (6), guide seat (7), stud and nut (8), mold (9), lead pole (10), cutter (11), cylinder two (12), and control components. The cabinet (1) serves as the mounting carrier for each component. The lower part of the cabinet (1) has a mounting cavity. Mounting brackets (2) are fixed on both sides of the top of the cabinet (1). Cylinder one (3) with its piston rod pointing downwards is mounted on the upper front side of the mounting bracket (2). Pressure plate (4) is set on the piston rod of cylinder one (3). Rubber blocks (5) are set on both sides of the bottom of the pressure plate (4). Guide posts (6) are set at the bottom of the rubber blocks (5). Guide seat (7) is fixed on the lower front side of the mounting bracket (2). Placement slots are opened on both sides of the top of the guide seat (7). Corresponding placement slots are placed on the top of the guide seat (7). Several matching studs and nuts (8) are provided on the outside of the slot. Each slot is filled with a mold (9). The outside of the mold (9) is threadedly connected to the studs and nuts (8) for fixation. A lead pole (10) is loaded inside the mold (9). The end of the lead pole (10) is flush with the top of the guide seat (7). A cutter (11) for cutting the lead pole (10) is slidably installed inside the guide seat (7). When the cutter (11) slides, it contacts the end of the lead pole (10) to form a cut. A cylinder (12) is installed on the other side of the lower part of the mounting frame (2). The piston rod of the cylinder (12) passes through the inside of the mounting frame (2) and is connected to the end of the cutter (11). Waste troughs are opened on both sides of the top of the cabinet (1) at the front end of the two guide seats (7). The cabinet (1) is equipped with control components for controlling the operation of various electrical components of the equipment.
2. An auxiliary device for cutting the bottom of lead-acid battery terminals according to claim 1, characterized in that: The control components include an electrical cabinet (17) and a controller (18). The electrical cabinet (17) is installed on one side of the mounting cavity in the lower part of the cabinet (1) and is electrically connected to each electrical component. The controller (18) for controlling the operation of each electrical component is installed on both sides of the front top of the cabinet (1).
3. An auxiliary device for cutting the bottom of lead-acid battery terminals according to claim 2, characterized in that: It also includes a dust collection hood (13), a vacuum cleaner (14), a conduit (15), and a collection basket (16). The dust collection hood (13) is provided between the bottom of the waste trough of the cabinet (1). The lower part of the dust collection hood (13) is arranged in a converging sloping shape, and the lower part of the dust collection hood (13) extends into the lower part of the cabinet (1). The vacuum cleaner (14) is mounted on the top of the mounting cavity of the cabinet (1). The suction end of the vacuum cleaner (14) is connected to the lower rear part of the dust collection hood (13). The output end of the vacuum cleaner (14) is connected to the conduit (15) for discharging waste. The collection basket (16) is slidably placed at the bottom of the mounting cavity of the cabinet (1). The collection port of the collection basket (16) is directly below the discharge port of the conduit (15).
4. An auxiliary device for cutting the bottom of lead-acid battery terminals according to claim 3, characterized in that: The front of the mounting cavity of the cabinet (1) is provided with a cabinet door for protection.
5. An auxiliary device for cutting the bottom of lead-acid battery terminals according to claim 4, characterized in that: The top of the cabinet (1) is provided with a cover frame between the outer end face to provide cover for each component, and the cover frame is equipped with a dustproof net.
6. An auxiliary device for cutting the bottom of lead-acid battery terminals according to claim 5, characterized in that: The catheter (15) is made of an elastic material and is adjustable in length and width.