Camshaft device for non-ferrous alloy special casting process

By combining slide rails, electric sliders, hydraulic cylinders, push rods, push plates, and clamping plates, the problems of low automation and incomplete inspection in the camshaft device of the special casting process of non-ferrous alloys are solved. Stable clamping, automatic conveying, and comprehensive inspection of workpieces are achieved, reducing the risk of workplace injuries and improving production efficiency.

CN223493063UActive Publication Date: 2025-10-31WUXI HUIQUAN CAM SHAFT CO LTD
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Patent Information

Application Number
CN202423050667.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-10-31
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The existing camshaft device for special casting of non-ferrous alloys has a low degree of automation, a large amount of manual labor, and a risk of workplace injury. In addition, the inspection is not comprehensive and accurate enough, resulting in low production efficiency.

Method used

By employing a combination of slide rails, electric sliders, hydraulic cylinders, push rods, push plates, and clamping plates, stable clamping and automatic conveying of workpieces are achieved. Furthermore, through the cooperation of motors, rotating rods, fixed plates, and clamping plates, the workpieces are rotated during transportation, allowing for comprehensive inspection in conjunction with an appearance inspection instrument.

Benefits of technology

It improves the automation level of workpiece transfer, reduces the risk of workplace injuries, enhances the comprehensiveness and accuracy of inspection, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a non-ferrous alloy special casting process camshaft device which comprises a bottom plate, a sliding rail fixedly connected to the upper surface of the bottom plate, an electric sliding block connected to the sliding rail in a sliding mode, a supporting column fixedly connected to the upper surface of the electric sliding block, and a supporting plate fixedly connected to the upper surface of the supporting column. The outer surface of the supporting plate is fixedly connected with a hydraulic cylinder, the output end of the hydraulic cylinder is fixedly connected with a push rod, the end, away from the hydraulic cylinder, of the push rod is fixedly connected with a push plate, the outer surface of the push plate is fixedly connected with a motor, the output end of the motor is fixedly connected with a rotating rod, and the end, away from the motor, of the rotating rod is fixedly connected with a fixing plate. Through cooperation of the motor, the rotating rod, the fixing plate and the clamping plate, rotation of the workpiece is achieved in the transportation process, the appearance detector can more comprehensively detect all faces of the workpiece, the detection comprehensiveness and accuracy are improved, and the detection speed and the overall production efficiency are improved.
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Description

Technical Field

[0001] This utility model relates to the field of camshaft technology, specifically to a camshaft device using a special casting process for non-ferrous alloys. Background Technology

[0002] Special casting of non-ferrous alloys typically involves the production of complex-shaped camshaft components using precision casting technology. The camshaft is a crucial component of an internal combustion engine, its main function being to control the timing of valve opening and closing, ensuring normal engine operation under different speeds and loads. Existing casting equipment suffers from low automation, high manual workload, and a high risk of injury. For example, China has disclosed a "camshaft device for special casting process of non-ferrous alloys," with application number:

[0003] "CN202120711503.5" describes a design that uses an oil inlet pipe inside the second metal ring. Since the inlet pipe, distribution pipe, and outlet pipe are interconnected, and the outlet pipe runs through the inside of the second metal ring, it facilitates the even discharge of lubricating oil from the second metal ring, thus lubricating the inside of the ball bearings. However, it cannot stably clamp the cast workpiece and automatically transport it to the next process, thereby failing to reduce manual operation and lower the risk of workplace injuries. Furthermore, it cannot rotate the workpiece during transportation, allowing the appearance inspection instrument to more comprehensively inspect all surfaces of the workpiece. Utility Model Content

[0004] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a camshaft device for a special casting process of non-ferrous alloys. Through the cooperation of slide rail, electric slider, hydraulic cylinder, push rod, push plate and clamping plate, the cast workpiece can be stably clamped and automatically sent to the next process. This can reduce manual operation, reduce the risk of workplace injury, and improve the safety of the working environment. Through the cooperation of motor, rotating rod, fixed plate and clamping plate, the workpiece can be rotated during transportation, which allows the appearance inspection instrument to more comprehensively inspect all surfaces of the workpiece, improves the comprehensiveness and accuracy of the inspection, and increases the inspection speed and overall production efficiency.

[0005] This utility model also provides a camshaft device with the above-mentioned special casting process for non-ferrous alloys, comprising: a base plate, a slide rail fixedly connected to the upper surface of the base plate, an electric slider slidably connected to the slide rail, a support column fixedly connected to the upper surface of the electric slider, a support plate fixedly connected to the upper surface of the support column, a hydraulic cylinder fixedly connected to the outer surface of the support plate, a push rod fixedly connected to the output end of the hydraulic cylinder, a push plate fixedly connected to the end of the push rod away from the hydraulic cylinder, a motor fixedly connected to the outer surface of the push plate, and a rotating rod fixedly connected to the output end of the motor. A fixed plate is fixedly connected to one end of the motor, and a clamping plate is fixedly connected to the outer surface of the fixed plate. Through the cooperation of the slide rail, electric slider, hydraulic cylinder, push rod, push plate and clamping plate, the cast workpiece can be stably clamped and automatically sent to the next process. This reduces manual operation, lowers the risk of workplace injury, and improves the safety of the working environment. Through the cooperation of the motor, rotating rod, fixed plate and clamping plate, the workpiece can be rotated during transportation, allowing the appearance inspection instrument to more comprehensively inspect all surfaces of the workpiece, improving the comprehensiveness and accuracy of the inspection, as well as the inspection speed and overall production efficiency.

[0006] According to the present invention, a camshaft device for special casting process of non-ferrous alloy is provided, wherein a protective shell is fixedly connected to the upper surface of the base plate, and the slide rail is located inside the protective shell, which can effectively protect the slide rail connection structure.

[0007] According to the present invention, a camshaft device for special casting process of non-ferrous alloy is provided, wherein a cover plate is fixedly connected to the upper surface of the protective shell, and a sliding groove is provided on the cover plate, which can effectively protect the slide rail connection structure.

[0008] According to the present invention, a camshaft device for special casting process of non-ferrous alloy is provided, wherein the slide groove is slidably connected to the support column, and a soft plate is provided on the slide groove to reduce the entry of foreign objects.

[0009] According to the present invention, a camshaft device for special casting process of non-ferrous alloy is provided, wherein the two ends of the slide rail are fixedly connected to limit plates, and the limit plates are fixedly connected to the base plate, which can effectively limit the sliding range of the electric slider.

[0010] According to the present invention, a camshaft device for special casting process of non-ferrous alloy is provided, wherein a mounting base is fixedly connected to the upper surface of the base plate, and an appearance inspection instrument is fixedly connected to the upper surface of the mounting base, which can effectively inspect the appearance of the workpiece.

[0011] According to the present invention, a camshaft device for special casting process of non-ferrous alloy is provided, wherein a mold is fixedly connected to the upper surface of the base plate, and the mold includes an upper mold and a lower mold.

[0012] According to the present invention, a camshaft device for special casting process of non-ferrous alloy is provided, wherein a mounting block is fixedly connected to the side surface of the base plate, and the mounting block is provided with mounting holes, which can stably support the entire device.

[0013] This utility model, through the cooperation of slide rail, electric slider, hydraulic cylinder, push rod, push plate and clamping plate, can stably clamp the cast workpiece and automatically send it to the next process, which can reduce manual operation, reduce the risk of work injury and improve the safety of the working environment.

[0014] By coordinating the motor, rotating rod, fixed plate, and clamping plate, the workpiece can be rotated during transportation, allowing the appearance inspection instrument to more comprehensively inspect all surfaces of the workpiece, improving the comprehensiveness and accuracy of the inspection, as well as increasing the inspection speed and overall production efficiency. Attached Figure Description

[0015] Figure 1 This is a side view of the camshaft device for the special casting process of non-ferrous alloys according to this utility model.

[0016] Figure 2 This is a top view of the camshaft device for the special casting process of non-ferrous alloys according to this utility model.

[0017] Figure 3 This is a schematic diagram of the slide rail connection structure of the camshaft device for the special casting process of non-ferrous alloys according to this utility model;

[0018] Figure 4 This is a schematic diagram of the hydraulic cylinder connection structure of the camshaft device for the special casting process of non-ferrous alloys according to this utility model.

[0019] Legend:

[0020] 1. Base plate; 2. Slide rail; 3. Electric slider; 4. Support plate; 5. Hydraulic cylinder; 6. Push rod; 7. Push plate; 8. Motor; 9. Rotating rod; 10. Fixing plate; 11. Clamping plate; 12. Protective shell; 13. Cover plate; 14. Slide groove; 15. Mounting base; 16. Appearance inspection instrument; 17. Mold; 18. Support column. Detailed Implementation

[0021] The present invention will now be described in detail with reference to the embodiments shown in the accompanying drawings. However, it should be noted that these embodiments are not intended to limit the present invention. Equivalent transformations or substitutions in function, method or structure made by those skilled in the art based on these embodiments are all within the protection scope of the present invention.

[0022] In the description of this utility model, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be interpreted broadly. For example, they can refer to mechanical or electrical connections, or internal connections between two components. They can be direct connections or indirect connections through an intermediate medium. Those skilled in the art can understand the specific meaning of the terms according to the specific circumstances.

[0023] Reference Figure 1-4 This utility model discloses a camshaft device for a special casting process of non-ferrous alloys, comprising: a base plate 1 for supporting the entire device; a slide rail 2 fixedly connected to the upper surface of the base plate 1 for sliding an electric slider 3; an electric slider 3 slidably connected to the slide rail 2 for driving a support column 18 to slide; a support column 18 fixedly connected to the upper surface of the electric slider 3 for supporting a support plate 4; a support plate 4 fixedly connected to the upper surface of the support column 18 for supporting a hydraulic cylinder 5 connection structure; and a hydraulic cylinder 5 fixedly connected to the outer surface of the support plate 4 for providing power to a push rod 6. A push rod 6 is fixedly connected to the output end of the pressure cylinder 5 for pushing out the push plate 7. The end of the push rod 6 away from the hydraulic cylinder 5 is fixedly connected to the push plate 7 for supporting the motor 8 and driving the motor 8 connection structure to move. The outer surface of the push plate 7 is fixedly connected to the motor 8 for driving the rotating rod 9 to rotate. The output end of the motor 8 is fixedly connected to the rotating rod 9 for driving the fixed plate 10 to rotate. The end of the rotating rod 9 away from the motor 8 is fixedly connected to the fixed plate 10 for fixing the clamping plate 11. The outer surface of the fixed plate 10 is fixedly connected to the clamping plate 11 for clamping the workpiece with the two clamping plates 11.

[0024] A protective shell 12 is fixedly connected to the upper surface of the base plate 1. The slide rail 2 is located inside the protective shell 12 and is used to protect the slide rail 2. A cover plate 13 is fixedly connected to the upper surface of the protective shell 12 and is used to cover the top of the protective shell 13. A slide groove 14 is provided on the cover plate 13. The slide groove 14 is slidably connected to the support column 18 and is used to slide the support column 18. A flexible plate is provided on the slide groove 14. Limit plates are fixedly connected to both ends of the slide rail 2. The limit plates are fixedly connected to the base plate 1 and are used to limit the sliding of the electric slider 3. A mounting base 15 is fixedly connected to the upper surface of the base plate 1. An appearance inspection instrument 16 is fixedly connected to the upper surface of the mounting base 15 and is used to inspect the appearance of the workpiece. A mold 17 is fixedly connected to the upper surface of the base plate 1. The mold 17 includes an upper mold and a lower mold. A mounting block is fixedly connected to the side surface of the base plate 1. The mounting block is provided with mounting holes for mounting the entire device.

[0025] Working principle: During use, the hydraulic cylinder 5 on the support plate 4 pushes out the push rod 6, the push rod 6 pushes out the push plate 7 and clamps the workpiece in the mold 17 through the clamping plate 11. Then, the electric slider 3 slides on the slide rail 2 to drive the workpiece to the next process. During the sliding process, the motor 8 on the push plate 7 drives the rotating rod 9 to rotate. The rotating rod 9 drives the fixed plate 10 and the clamping plate 11 to rotate, thereby driving the workpiece to rotate. Then, the appearance of the workpiece is inspected by the appearance inspection instrument 16.

[0026] The above descriptions are merely some embodiments of this utility model. It should be noted that those skilled in the art can make other modifications and improvements without departing from the inventive concept of this utility model, and these all fall within the protection scope of this utility model.

Claims

1. A camshaft device using a special casting process for non-ferrous alloys, characterized in that, include: A base plate (1) is provided. A slide rail (2) is fixedly connected to the upper surface of the base plate (1). An electric slider (3) is slidably connected to the slide rail (2). A support column (18) is fixedly connected to the upper surface of the electric slider (3). A support plate (4) is fixedly connected to the upper surface of the support column (18). A hydraulic cylinder (5) is fixedly connected to the outer surface of the support plate (4). A push rod (6) is fixedly connected to the output end of the hydraulic cylinder (5). A push plate (7) is fixedly connected to the end of the push rod (6) away from the hydraulic cylinder (5). A motor (8) is fixedly connected to the outer surface of the push plate (7). A rotating rod (9) is fixedly connected to the output end of the motor (8). A fixing plate (10) is fixedly connected to the end of the rotating rod (9) away from the motor (8). A clamping plate (11) is fixedly connected to the outer surface of the fixing plate (10).

2. The camshaft device for special casting process of non-ferrous alloy according to claim 1, characterized in that, A protective shell (12) is fixedly connected to the upper surface of the base plate (1), and the slide rail (2) is located inside the protective shell (12).

3. The camshaft device for special casting process of non-ferrous alloy according to claim 2, characterized in that, The upper surface of the protective shell (12) is fixedly connected to a cover plate (13), and the cover plate (13) is provided with a sliding groove (14).

4. The camshaft device for special casting process of non-ferrous alloy according to claim 3, characterized in that, The slide groove (14) is slidably connected to the support column (18), and a flexible plate is provided on the slide groove (14).

5. The camshaft device for special casting process of non-ferrous alloy according to claim 1, characterized in that, Limiting plates are fixedly connected to both ends of the slide rail (2), and the limiting plates are fixedly connected to the base plate (1).

6. The camshaft device for special casting process of non-ferrous alloy according to claim 1, characterized in that, A mounting base (15) is fixedly connected to the upper surface of the base plate (1), and an appearance inspection instrument (16) is fixedly connected to the upper surface of the mounting base (15).

7. A camshaft device for a special casting process of non-ferrous alloys according to claim 6, characterized in that, A mold (17) is fixedly connected to the upper surface of the base plate (1), and the mold (17) includes an upper mold and a lower mold.

8. A camshaft device for a special casting process of non-ferrous alloys according to claim 7, characterized in that, The side surface of the base plate (1) is fixedly connected to a mounting block, and the mounting block is provided with mounting holes.

Citation Information

Patent Citations

  • Camshaft device for non-ferrous alloy special casting process

    CN214577253U