Ceramic softening equipment for ceramic production and processing

Abstract

The utility model discloses ceramic softening equipment for ceramic production and processing, and belongs to the technical field of ceramic processing equipment. The ceramic softening equipment for ceramic production and processing comprises a processing box, a grid plate is fixedly connected between the inner walls of the two sides of the processing box, a trapezoidal supporting plate is fixedly connected to the top of the grid plate, a rotating control box is fixedly connected to the top of the trapezoidal supporting plate, and a rotating shaft rod is rotationally connected to the top of the rotating control box; the upper end of the rotating shaft rod is fixedly connected with a supporting table; according to the ceramic softening equipment for ceramic production and processing, the supporting table drives a ceramic product at the top of the supporting table to rotate, and the spray head sprays water to the rotating ceramic product while doing reciprocating lifting motion, so that uniform softening is achieved, the softening effect is improved, and the phenomena of stress concentration and cracking of the ceramic product in the subsequent processing process are reduced; meanwhile, the softening work of the ceramic products is automatic in the whole process, manual operation is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of ceramic processing equipment technology, and more specifically, to a ceramic softening device for ceramic production and processing. Background Technology

[0002] Ceramics is a material with a long history, exquisite craftsmanship, and wide range of applications. It is mainly made from natural minerals such as clay, quartz, and feldspar through complex processes including shaping, drying, and firing. With its unique physical and chemical properties, such as high-temperature resistance, corrosion resistance, high hardness, and aesthetic appeal, it has occupied an important place in the history of human civilization. Ceramic products are diverse, ranging from everyday items such as bowls, plates, tea sets, and vases, to works of art such as sculptures, porcelain paintings, and ceramic ornaments, and even industrial applications such as ceramic knives and bearings, all showcasing the wide application and boundless creativity of ceramics. Its exquisite shapes, rich colors and patterns, and inherent cultural connotations make ceramics not only a practical material but also a carrier of culture and art.

[0003] In the ceramic production and processing field, traditional ceramic softening methods often rely on manual operation or simple mechanical water spraying devices, which have several shortcomings. First, due to the design limitations of water spraying devices, it is often difficult to achieve uniform water spraying on all surfaces of ceramic products, especially on complex curved surfaces and corners, easily creating spray dead zones and resulting in uneven softening. This uneven softening not only affects the subsequent processing quality of ceramic products, such as increasing the risk of stress concentration and cracking, but also reduces the yield of finished products and increases production costs. Utility Model Content

[0004] 1. Technical problems to be solved

[0005] To address the problems existing in the prior art, the purpose of this utility model is to provide a ceramic softening device for ceramic production and processing. It can ensure that all surfaces of ceramic products are evenly sprayed with water, thereby achieving uniform softening. This helps to avoid spray dead zones that may occur in traditional water spraying methods, improves the softening effect, reduces stress concentration and cracking of ceramic products in subsequent processing, and improves the yield and quality of products. At the same time, the softening process of ceramic products is fully automated, reducing manual operation and improving production efficiency.

[0006] 2. Technical Solution

[0007] To solve the above problems, the present invention adopts the following technical solution:

[0008] A ceramic softening device for ceramic production and processing, comprising:

[0009] A processing box, wherein a grid plate is fixedly connected between the inner walls of both sides of the processing box, a trapezoidal support plate is fixedly connected to the top of the grid plate, a rotation control box is fixedly connected to the top of the trapezoidal support plate, a rotating shaft is rotatably connected to the top of the rotation control box, and a support platform is fixedly connected to the upper end of the rotating shaft.

[0010] A lifting control box is fixedly connected to the rear outer surface of the processing box. A reciprocating lead screw is rotatably connected between the upper and lower inner walls of the lifting control box, and a composite connecting block is threaded onto the reciprocating lead screw.

[0011] A nozzle, which slides through one inner wall of the processing box and is fixedly connected to the composite connecting block; and

[0012] A speed reduction transmission assembly is mounted on a rotary control box.

[0013] As a preferred embodiment of this utility model, the speed reduction transmission assembly includes a driven gear and a driving gear. The driven gear and the driving gear are rotatably connected between the upper and lower inner walls of the rotary control box, and the driven gear is meshed with the driving gear. The driven gear is fixedly connected to the rotating shaft.

[0014] As a preferred embodiment of this utility model, the speed reduction transmission assembly further includes a rotary drive motor, which is fixedly installed on the top of the rotary control box, and the output end of the rotary drive motor is fixedly connected to the drive gear.

[0015] As a preferred embodiment of this utility model, a lifting drive motor is fixedly installed at the bottom of the lifting control box, and the output end of the lifting drive motor is fixedly connected to a reciprocating lead screw.

[0016] As a preferred embodiment of this utility model, a limit rod is fixedly connected between the upper and lower inner walls of the lifting control box, and the composite connecting block is slidably sleeved on the limit rod.

[0017] As a preferred embodiment of this utility model, an inclined guide plate is fixedly connected between the inner walls of both sides of the processing box, and a water discharge port is opened on one outer surface of the processing box.

[0018] 3. Beneficial effects

[0019] Compared with the prior art, this utility model provides a ceramic softening device for ceramic production and processing, which has the following beneficial effects:

[0020] This ceramic softening equipment for ceramic production and processing starts by controlling a rotary drive motor, which in turn drives a drive gear to rotate. This drives a driven gear to rotate a shaft at a moderate speed, causing a support platform to rotate. The support platform then rotates the ceramic product on top of it. Simultaneously, a limit rod is activated, which drives a reciprocating screw to rotate, causing a composite connecting block to reciprocate and lift. This, in turn, causes the spray nozzle to reciprocate and lift while spraying water onto the rotating ceramic product. This ensures that all surfaces of the ceramic product are evenly sprayed with water, achieving uniform softening. This helps avoid spray dead zones that may occur in traditional water spraying methods, improving the softening effect, reducing stress concentration and cracking in subsequent processing, and increasing product yield and quality. Furthermore, the entire softening process is automated, reducing manual operation and improving production efficiency. Attached Figure Description

[0021] Figure 1 This is a perspective view of the present utility model;

[0022] Figure 2 This is a rear view of the present invention;

[0023] Figure 3 This is a cross-sectional view of the processing box of this utility model;

[0024] Figure 4 This is a cross-sectional view of the support platform of this utility model;

[0025] Figure 5 This is a perspective view of the interior of the rotary control box of this utility model.

[0026] Figure 6 This is a cross-sectional view of the lifting control box of this utility model.

[0027] Explanation of the labels in the diagram:

[0028] 1. Processing box; 2. Lifting control box; 3. Nozzle; 4. Trapezoidal support plate; 5. Inclined guide plate; 6. Support platform; 7. Rotation control box; 8. Rotation drive motor; 9. Rotating shaft; 10. Driven gear; 11. Drive gear; 12. Reciprocating lead screw; 13. Composite connecting block; 14. Limiting rod; 15. Lifting drive motor. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0030] Example:

[0031] Please see Figures 1-6 A ceramic softening device for ceramic production and processing, comprising:

[0032] Processing box 1, with a grid plate fixedly connected between the inner walls of both sides of processing box 1, a trapezoidal support plate 4 fixedly connected to the top of the grid plate, a rotary control box 7 fixedly connected to the top of the trapezoidal support plate 4, a rotating shaft rod 9 rotatably connected to the top of the rotary control box 7, and a support platform 6 fixedly connected to the upper end of the rotating shaft rod 9.

[0033] Lifting control box 2 is fixedly connected to the rear outer surface of processing box 1. A reciprocating screw 12 is rotatably connected between the upper and lower inner walls of lifting control box 2. A composite connecting block 13 is threaded onto the reciprocating screw 12.

[0034] The nozzle 3 slides through one side of the inner wall of the processing box 1, and is fixedly connected to the composite connecting block 13; and

[0035] The speed reduction transmission assembly is mounted on the rotary control box 7.

[0036] In a specific embodiment of this utility model, the processing box 1 has glass plates on both sides of its door. The ceramic product is placed on the trapezoidal support plate 4. By controlling the start of the deceleration transmission assembly, the rotating shaft 9 is driven to rotate the support platform 6 at a relatively slow and appropriate speed. The support platform 6 drives the ceramic product on its top to rotate. At the same time, by controlling the rotation of the reciprocating screw 12, the composite connecting block 13 is driven to perform a reciprocating lifting motion, thereby driving the nozzle 3 to spray water on the rotating ceramic product while performing a reciprocating lifting motion. This ensures that all surfaces of the ceramic product are evenly sprayed with water, thereby achieving uniform softening. This helps to avoid the spray dead zones that may occur in traditional water spraying methods, improves the softening effect, reduces stress concentration and cracking of ceramic products in subsequent processing, and improves the yield and quality of the product. At the same time, the softening process of the ceramic product is fully automated, reducing manual operation and improving production efficiency.

[0037] Specifically, the speed reduction transmission assembly includes a driven gear 10 and a driving gear 11. Both the driven gear 10 and the driving gear 11 are rotatably connected between the upper and lower inner walls of the rotary control box 7, and the driven gear 10 and the driving gear 11 are meshed together. The driven gear 10 is fixedly connected to the rotating shaft 9.

[0038] In this embodiment, the number of teeth and radius of the driving gear 11 are smaller than those of the driven gear 10, so that when the driving gear 11 drives the driven gear 10 to rotate, the rotational speed of the driven gear 10 is much smaller than that of the driving gear 11, thereby achieving the purpose of deceleration, so that the driven gear 10 drives the rotating shaft 9 to rotate at a relatively slow and appropriate speed.

[0039] Specifically, the speed reduction transmission assembly also includes a rotary drive motor 8, which is fixedly installed on the top of the rotary control box 7, and the output end of the rotary drive motor 8 is fixedly connected to the drive gear 11.

[0040] In this embodiment, by controlling the start of the rotary drive motor 8, the drive gear 11 can be driven to rotate.

[0041] Specifically, a lifting drive motor 15 is fixedly installed at the bottom of the lifting control box 2, and the output end of the lifting drive motor 15 is fixedly connected to the reciprocating lead screw 12.

[0042] In this embodiment, by controlling the start of the lifting drive motor 15, the reciprocating lead screw 12 can be driven to rotate.

[0043] Specifically, a limit rod 14 is fixedly connected between the upper and lower inner walls of the lifting control box 2, and the composite connecting block 13 is slidably sleeved on the limit rod 14.

[0044] In this embodiment, the limiting rod 14 enables the composite connecting block 13 to maintain stable upward or downward movement.

[0045] Specifically, inclined guide plates 5 are fixedly connected between the inner walls of both sides of the processing box 1, and a water discharge port is opened on one outer surface of the processing box 1.

[0046] In this embodiment, the inclined guide plate 5 is used to guide the water discharged from the trapezoidal support plate 4 through the drain outlet.

[0047] Working Principle: By controlling the start of the rotary drive motor 8, the drive gear 11 rotates, causing the driven gear 10 to drive the rotating shaft 9 at a relatively slow and suitable speed, which in turn drives the support platform 6 to rotate. The support platform 6 drives the ceramic product on its top to rotate. Simultaneously, by controlling the start of the limit rod 14, the reciprocating screw 12 rotates, causing the composite connecting block 13 to reciprocate and lift, thereby driving the nozzle 3 to spray water onto the rotating ceramic product while reciprocating and lifting. This ensures that all surfaces of the ceramic product are evenly sprayed with water, achieving uniform softening. This helps to avoid spray dead zones that may occur in traditional water spraying methods, improves the softening effect, reduces stress concentration and cracking of ceramic products in subsequent processing, and improves the yield and quality of the product. At the same time, the softening process of the ceramic product is fully automated, reducing manual operation and improving production efficiency. The control method of this utility model is controlled by manually starting and stopping the switch. The wiring diagram of the power component and the power supply are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.

[0048] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.

Claims

1. A ceramic softening device for ceramic production and processing, characterized in that, include: A processing box (1) is provided, with a grid plate fixedly connected between the inner walls of both sides of the processing box (1). A trapezoidal support plate (4) is fixedly connected to the top of the grid plate. A rotary control box (7) is fixedly connected to the top of the trapezoidal support plate (4). A rotating shaft (9) is rotatably connected to the top of the rotary control box (7). A support platform (6) is fixedly connected to the upper end of the rotating shaft (9). Lifting control box (2), the lifting control box (2) is fixedly connected to the rear outer surface of the processing box (1), and a reciprocating screw (12) is rotatably connected between the upper and lower inner walls of the lifting control box (2), and a composite connecting block (13) is threaded on the reciprocating screw (12). The nozzle (3) slides through one side of the inner wall of the processing box (1) and is fixedly connected to the composite connecting block (13); and A speed reduction transmission assembly is mounted on a rotary control box (7).

2. The ceramic softening equipment for ceramic production and processing according to claim 1, characterized in that: The speed reduction transmission assembly includes a driven gear (10) and a driving gear (11). The driven gear (10) and the driving gear (11) are rotatably connected between the upper and lower inner walls of the rotary control box (7), and the driven gear (10) and the driving gear (11) are meshed. The driven gear (10) is fixedly connected to the rotating shaft (9).

3. The ceramic softening equipment for ceramic production and processing according to claim 2, characterized in that: The speed reduction transmission assembly also includes a rotary drive motor (8), which is fixedly installed on the top of the rotary control box (7), and the output end of the rotary drive motor (8) is fixedly connected to the drive gear (11).

4. The ceramic softening equipment for ceramic production and processing according to claim 1, characterized in that: The bottom of the lifting control box (2) is fixedly installed with a lifting drive motor (15), and the output end of the lifting drive motor (15) is fixedly connected to the reciprocating lead screw (12).

5. The ceramic softening equipment for ceramic production and processing according to claim 1, characterized in that: A limit rod (14) is fixedly connected between the upper and lower inner walls of the lifting control box (2), and the composite connecting block (13) is slidably sleeved on the limit rod (14).

6. The ceramic softening equipment for ceramic production and processing according to claim 1, characterized in that: An inclined guide plate (5) is fixedly connected between the inner walls of both sides of the processing box (1), and a water discharge port is opened on one side of the outer surface of the processing box (1).

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