Building energy-saving material processing device
By using a vibrator to prevent clogging, a transmission belt to prevent breakage, and a servo motor to stir the material in the building energy-saving material processing device, the problems of uneven feeding and inconvenient discharge are solved, thereby improving production efficiency and safety.
Patent Information
- Application Number
- CN202422858214.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-22
AI Technical Summary
Existing building energy-saving material processing equipment is prone to blockage during the feeding process, resulting in uneven feeding, affecting the crushing and mixing process, and the discharge after mixing is inconvenient, wasting time and increasing safety hazards.
A vibrator is used to prevent feed blockage. The crushing roller is driven to rotate by a transmission belt for crushing. A servo motor drives the stirring blades to rotate to achieve uniform mixing. Rollers are also provided for easy discharge. The controller provides unified electrical connection to all motors and buttons.
It achieves continuous and uniform feeding, improves production efficiency, simplifies the discharge process, and reduces safety risks.
Smart Images

Figure CN223493542U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of building material processing equipment technology, and in particular to a building energy-saving material processing device. Background Technology
[0002] With the increasingly widespread application of energy-saving building materials in construction projects, these materials not only help reduce energy consumption but also improve building comfort and safety. Especially in high-rise buildings, the application of energy-saving building materials plays a crucial role in promoting the research and utilization of environmentally friendly and energy-saving materials. Among these, thermal insulation mortar is a commonly used energy-saving building material. It is formulated with lightweight materials and cement-modified additives, possessing excellent thermal insulation performance, compressive strength, and adhesion. Applying thermal insulation mortar to the building surface creates a thermal insulation layer, achieving fireproofing and improving the fire resistance of the building. Thermal insulation mortar is easy to apply, has good fire resistance, and is durable, therefore it is widely used as a surface insulation layer for residential buildings, public infrastructure, and densely populated public places. In the energy-saving material processing device in the relevant technology, blockage is prone to occur during the feeding process, resulting in uneven feeding, which affects the subsequent crushing and mixing process. Furthermore, the discharge after mixing is not convenient and requires a lot of time and effort to complete the discharge operation, which affects production efficiency and increases safety hazards. In view of this, it is necessary to improve the current energy-saving material processing device to solve the above problems.
[0003] The information disclosed in this background section is only for understanding the background technology of the inventive concept, and therefore may include information that does not constitute prior art. Utility Model Content
[0004] The purpose of this utility model is to provide a building energy-saving material processing device to solve the problems mentioned in the background art, such as the easy blockage during the feeding process of the energy-saving material processing device, which leads to uneven feeding, affects the subsequent crushing and mixing process, and the inconvenient discharge after mixing, which requires more time and effort to complete the discharge operation, affecting production efficiency and increasing safety hazards.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A building energy-saving material processing device includes a fixed frame, a crushing chamber, and a mixing frame. A support frame is fixedly installed at the upper end of the fixed frame. The inside of the support frame is connected to a feeding funnel through four sets of spring cylinders. Vibrators are fixedly installed on both sides of the feeding funnel. The crushing chamber is fixedly connected to one side of the feeding funnel. A discharge port is provided at the lower end of the crushing chamber. A mixing frame is provided at the lower end of the discharge port. Rotary cylinders are symmetrically installed inside the mixing frame and connected to the mixing chamber. A pin is provided at the upper end of the mixing frame and is fitted into the inside of the rotary cylinder. A handle is fixedly installed on one side of the mixing chamber. A drive shaft is installed inside the mixing chamber, and mixing blades are fixedly installed on the upper surface of the drive shaft.
[0007] As a preferred technical solution, a drive motor is fixedly installed at the upper end of the fixed frame. The drive motor is connected to a transmission wheel via a transmission belt. The transmission wheel is connected to a crushing roller, and the crushing roller is installed inside the crushing chamber.
[0008] As a preferred technical solution, a servo motor is fixedly installed inside the stirring rack, and the servo motor is connected to the drive shaft via a chain.
[0009] As a preferred technical solution, the lower end of the stirring rack is equipped with rollers, and a button is installed on one side of the stirring rack.
[0010] As a preferred technical solution, a controller is fixedly installed on the upper end of the fixing frame, and the controller is electrically connected to the vibrator, drive motor, servo motor and buttons.
[0011] The beneficial effects of this utility model are:
[0012] This device is used to process thermal insulation mortar containing polystyrene particles and foaming agents. The mortar raw materials are evenly fed into the crushing chamber through the feed funnel. The rapid vibration of the vibrator can prevent the raw materials from clogging during the feeding process, thereby ensuring the continuity and efficiency of the feeding process. The transmission belt drives the transmission wheel, which in turn drives the crushing roller to rotate, thereby realizing the crushing and processing of large particles in the mortar raw materials.
[0013] The servo motor drives the drive shaft and mixing blades to rotate, ensuring that the crushed mortar raw materials are fully and evenly mixed in the mixing chamber, avoiding material stratification and sedimentation, thereby improving the uniformity and quality of the product. Furthermore, the servo motor can precisely control the mixing speed and time, further enhancing production efficiency and stability.
[0014] Furthermore, the mixing rack not only performs mixing functions but also facilitates material discharge. After mixing, the rollers allow the mixing rack to move easily, making it convenient for operators to move the mixed mortar materials to the required location. After pulling out the pin, operators can rotate the mixing chamber by the handle to quickly discharge the mortar materials, simplifying the discharge process, improving work efficiency, and reducing potential safety risks during operation. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of a building energy-saving material processing device proposed in this utility model;
[0016] Figure 2 This is a schematic diagram of the structure of a building energy-saving material processing device proposed in this utility model;
[0017] Figure 3 This is a schematic diagram of the structure of a crushing roller in a building energy-saving material processing device proposed in this utility model;
[0018] Figure 4 This is a schematic diagram of the mixing rack of a building energy-saving material processing device proposed in this utility model.
[0019] In the diagram: 1. Fixed frame, 2. Support frame, 3. Spring cylinder, 4. Feed hopper, 5. Vibrator, 6. Crushing chamber, 7. Drive motor, 8. Transmission belt, 9. Transmission wheel, 10. Crushing roller, 11. Discharge port, 12. Controller, 13. Mixing frame, 14. Roller, 15. Mixing chamber, 16. Handle, 17. Drive shaft, 18. Pin, 19. Mixing blade, 20. Servo motor, 21. Chain, 22. Button, 23. Rotary drum. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0021] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0022] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0023] Reference Figure 1-4 A building energy-saving material processing device includes a fixed frame 1, a crushing chamber 6, and a mixing frame 13. A support frame 2 is fixedly installed on the upper end of the fixed frame 1. The inside of the support frame 2 is connected to a feeding hopper 4 through four sets of spring cylinders 3. Vibrators 5 are fixedly installed on both sides of the feeding hopper 4. The crushing chamber 6 is fixedly connected to one side of the feeding hopper 4. A discharge port 11 is provided at the lower end of the crushing chamber 6. A drive motor 7 is fixedly installed on the upper end of the fixed frame 1. The drive motor 7 is connected to a transmission wheel 9 through a transmission belt 8. The transmission wheel 9 is connected to a crushing roller 10. The crushing roller 10 is installed inside the crushing chamber 6.
[0024] With this design, the device is used to process thermal insulation mortar containing polystyrene particles and foaming agents. The mortar raw material is evenly conveyed into the crushing chamber 6 through the feed funnel 4. The rapid vibration of the vibrator 5 can prevent the raw material from clogging during the feeding process, thereby ensuring the continuity and efficiency of the feeding process. The transmission belt 8 drives the transmission wheel 9, which in turn drives the crushing roller 10 to rotate, thereby realizing the crushing and processing of large particles in the mortar raw material.
[0025] Furthermore, a drive shaft 17 is installed inside the stirring chamber 15, and stirring blades 19 are fixedly installed on the upper surface of the drive shaft 17. A servo motor 20 is fixedly installed inside the stirring frame 13, and the servo motor 20 is connected to the drive shaft 17 via a chain 21.
[0026] Through this design, the servo motor 20 drives the transmission shaft 17 and the stirring blade 19 to rotate, so that the crushed mortar raw materials are fully and evenly mixed in the mixing chamber 15, avoiding the stratification and sedimentation of materials, thereby improving the uniformity and quality of the product. In addition, the servo motor 20 can precisely control the mixing speed and time, further improving production efficiency and stability.
[0027] The lower end of the discharge port 11 is provided with a stirring frame 13. A rotating drum 23 is symmetrically installed inside the stirring frame 13. The rotating drum 23 is connected to the stirring chamber 15. A pin 18 is provided at the upper end of the stirring frame 13. The pin 18 is fitted into the inside of the rotating drum 23. A handle 16 is fixedly installed on one side of the stirring chamber 15. A roller 14 is installed at the lower end of the stirring frame 13. A button 22 is installed on one side of the stirring frame 13.
[0028] With this design, the mixing rack 13 can not only perform the mixing function, but also facilitate the discharge operation. After the mixing is completed, the rollers 14 make the mixing rack 13 easy to move, so that the operator can move the mixed mortar raw materials to the required position. After pulling out the pin 18, the operator can rotate the mixing chamber 15 through the handle 16 to realize the rapid discharge of mortar raw materials, which simplifies the discharge process, improves work efficiency, and also reduces the safety risks that may occur during operation.
[0029] In other embodiments, a controller 12 is fixedly installed on the upper end of the mounting bracket 1, and the controller 12 is electrically connected to the vibrator 5, the drive motor 7, the servo motor 20, and the button 22.
[0030] In this embodiment, the device is used to process thermal insulation mortar containing polystyrene particles and foaming agents. The mortar raw material is uniformly conveyed into the crushing chamber 6 through the feed funnel 4. The rapid vibration of the vibrator 5 can prevent the raw material from being blocked during the feeding process, thereby ensuring the continuity and efficiency of the feeding process. The transmission belt 8 drives the transmission wheel 9, and the transmission wheel 9 further drives the crushing roller 10 to rotate, thereby realizing the crushing and processing of large particles in the mortar raw material.
[0031] The servo motor 20 drives the transmission shaft 17 and the stirring blades 19 to rotate, so that the crushed mortar raw materials are fully and evenly mixed in the mixing chamber 15, avoiding the stratification and sedimentation of materials, thereby improving the uniformity and quality of the product. In addition, the servo motor 20 can precisely control the stirring speed and time, further improving production efficiency and stability.
[0032] Furthermore, the mixing rack 13 not only performs the mixing function, but also facilitates the discharge operation. After mixing, the rollers 14 allow the mixing rack 13 to be moved easily, making it convenient for operators to move the mixed mortar raw materials to the required position. After pulling out the pin 18, the operator can rotate the mixing chamber 15 through the handle 16 to achieve rapid discharge of the mortar raw materials, which simplifies the discharge process, improves work efficiency, and also reduces the safety risks that may occur during operation.
[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A building energy-saving material processing device, comprising a fixed frame (1), a crushing chamber (6), and a mixing frame (13), characterized in that, The upper end of the fixed frame (1) is fixedly installed with a support frame (2). The inside of the support frame (2) is connected to the feed hopper (4) through 4 sets of spring cylinders (3). Vibrators (5) are fixedly installed on both sides of the feed hopper (4). The crushing chamber (6) is fixedly connected to one side of the feed hopper (4). The lower end of the crushing chamber (6) is provided with a discharge port (11). The lower end of the discharge port (11) is provided with a stirring frame (13). The inside of the stirring frame (13) is symmetrically installed with a rotating cylinder (23). The rotating cylinder (23) is connected to the stirring chamber (15). The upper end of the stirring frame (13) is provided with a pin (18). The pin (18) is fitted into the inside of the rotating cylinder (23). A handle (16) is fixedly installed on one side of the stirring chamber (15). A drive shaft (17) is installed inside the stirring chamber (15). A stirring blade (19) is fixedly installed on the upper surface of the drive shaft (17).
2. The building energy-saving material processing device according to claim 1, characterized in that, A drive motor (7) is fixedly installed at the upper end of the fixed frame (1). The drive motor (7) is connected to the transmission wheel (9) through the transmission belt (8). The transmission wheel (9) is connected to the crushing roller (10). The crushing roller (10) is installed inside the crushing chamber (6).
3. The building energy-saving material processing device according to claim 1, characterized in that, A servo motor (20) is fixedly installed inside the stirring rack (13), and the servo motor (20) is connected to the drive shaft (17) via a chain (21).
4. The building energy-saving material processing device according to claim 1, characterized in that, The lower end of the stirring rack (13) is equipped with rollers (14), and a button (22) is installed on one side of the stirring rack (13).
5. The building energy-saving material processing device according to claim 1, characterized in that, The upper end of the fixed frame (1) is fixedly installed with a controller (12), and the controller (12) is electrically connected to the vibrator (5), drive motor (7), servo motor (20), and button (22).