Concrete proportioning material elevator bucket

By designing a concrete mix material lifting bucket with components such as a track frame, lifting device, corrugated expansion pipe and air extraction structure, the dust pollution problem during the loading and unloading of the lifting bucket has been solved, and environmentally friendly bucket operation has been achieved.

CN223493568UActive Publication Date: 2025-10-31JINGMEN JIANFENG NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202520105415.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-10-31
Estimated Expiration
2035-01-16

AI Technical Summary

Technical Problem

During the concrete production process, the hoisting bucket is prone to generating dust pollution during loading and unloading, and existing technologies lack effective dust prevention measures.

Method used

A concrete mix material lifting hopper was designed, which adopts components such as a track frame, a lifting device, a corrugated telescopic pipe, an electric push rod, an exhaust structure, and a dust collection seat. The lifting device pulls the hopper to move, the electric push rod controls the discharge port, and the exhaust structure sucks in dust and stores it through the dust collection seat, thus achieving a closed operation.

Benefits of technology

It effectively prevents dust from rising, achieving environmentally friendly operation during the feeding and unloading process of the bucket elevator, and reducing environmental pollution.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223493568U_ABST
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Abstract

The utility model relates to a concrete proportioning material elevator bucket, which belongs to the technical field of concrete production and comprises a track frame, a track groove is arranged on the inner side of the track frame, a hopper rolls in the track groove, and a lifter is arranged on the surface of the track frame. According to the concrete proportioning material elevator bucket, the arranged electric push rod is started to push the butt joint base to move, the corrugated telescopic pipe synchronously stretches, the butt joint base is arranged outside the conveying belt in a sleeving mode, aggregate on the conveying belt loosely falls into the hopper, and rising dust generated by feeding in the hopper is sucked into the dust collecting base to be stored; an arranged electric guide rail is started to drive an outer barrel to move on an inner barrel in a sealing mode, a sealing cover is driven to move to be arranged at a feeding port of a stirring tank in a sealing and covering mode for blocking and sealing discharging, meanwhile, through cooperation with mutual communication among an air exhaust structure, a dust collecting base, a connecting piece and a discharging barrel, rising dust generated by discharging is sucked and stored in the dust collecting base, and the discharging efficiency is improved. And the environment-friendly purpose is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of concrete production technology, specifically to a concrete mix material lifting bucket. Background Technology

[0002] Concrete production is a common process for producing building materials. It is a hard material obtained by mixing, pouring, and curing components such as water, cement, aggregates, and admixtures. The concrete production process includes raw material preparation, aggregate processing, mixing and stirring, pouring, and curing.

[0003] During concrete production, various aggregates are weighed through a mixing hopper and then unloaded onto a conveyor belt. The conveyor belt transports the aggregates to an elevator bucket, which then lifts the aggregates to the top of the mixing tank and dumps them into the tank. This process of loading and unloading aggregates into the elevator bucket easily generates a large amount of dust, polluting the environment. Therefore, this application designs a concrete mixing hopper that prevents dust from rising, thus solving this defect of the prior art. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a concrete mix material lifting bucket.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a concrete mix material lifting bucket, including a track frame,

[0006] The inner side of the track frame is provided with a track groove, in which a hopper rolls. The surface of the track frame is provided with an elevator, which is connected to the hopper.

[0007] The top outer side of the hopper is provided with a corrugated telescopic tube, and the other end of the corrugated telescopic tube is provided with a docking seat. The surface of the hopper is provided with an electric push rod connected to the docking seat.

[0008] The hopper has a discharge cylinder at its outer bottom, an inner cylinder on its lower surface, an outer cylinder outside the inner cylinder, a sealing cover at the other end of the outer cylinder, and an electric guide rail connected to the outer cylinder on its outer side.

[0009] The surface of the hopper is provided with a dust collection seat, the outer side of the dust collection seat is provided with an air extraction structure, and the outer side of the dust collection seat is also provided with a connecting member, which is connected to the hopper and the unloading cylinder.

[0010] As a preferred embodiment of this utility model, a hydraulic push rod is provided on the outside of the unloading cylinder, a discharge port is provided at the connection between the unloading cylinder and the hopper, and a switch plate for sealing the discharge port is provided at the push rod of the hydraulic push rod.

[0011] By adopting the above technical solution, it is easy to open and close the unloading port by moving the switch plate through the hydraulic push rod, thereby achieving the purpose of controlling the unloading.

[0012] As a preferred technical solution of this utility model, the lifting device includes a mounting frame installed on the upper surface of the track frame, a pulley rotating inside the mounting frame, a drive motor provided on the surface of the mounting frame, a rotating shaft that rotates with the mounting frame installed at the output shaft of the drive motor, a winding wheel provided outside the rotating shaft, and a pull rope that passes around the pulley being wound and fixed outside the winding wheel.

[0013] The other end of the pull rope is connected to the hopper.

[0014] Using the above technical solution, the bucket is moved on the track frame by the working traction of the elevator.

[0015] As a preferred technical solution of this utility model, the two sides of the hopper are provided with driven wheels that contact the surface of the track frame, and the two sides of the hopper are also provided with driving wheels that rotate in the track groove.

[0016] The track grooves are located on the inner sides of both sides of the track frame and are arranged opposite each other.

[0017] By adopting the above technical solution, the hopper can move stably on the track frame through the active wheel and the limiting rolling and the driven wheel's auxiliary rolling.

[0018] As a preferred embodiment of this utility model, the upper surface of the bottom of the track frame is provided with a positioning pad located directly below the hopper.

[0019] By adopting the above technical solution, the positioning pad can be used to position and stably place the hopper when it is moved to the bottom.

[0020] As a preferred technical solution of this utility model, the connecting member includes a connecting pipe connected to the upper surface of the dust collection seat, a suction pipe one connected between the outer side of the connecting pipe and the hopper, and a suction pipe two provided between the connecting pipe and the unloading cylinder.

[0021] By adopting the above technical solution, the dust collection seat is connected to the hopper and the unloading cylinder.

[0022] As a preferred technical solution of this utility model, the air extraction structure includes an air extraction cylinder connected to the outside of the dust collection seat, a motor is provided inside the air extraction cylinder, and a fan blade is installed at the output shaft of the motor.

[0023] The above technical solution facilitates the extraction of air through the extraction structure, allowing the gas inside the dust collection seat to be discharged to achieve the purpose of dust collection.

[0024] As a preferred embodiment of this utility model, the air extraction cylinder is provided with a filter screen, which is an activated carbon filter screen, but is not limited to activated carbon filter screens.

[0025] The above technical solution is used to isolate the inhaled dust and prevent it from being discharged from the exhaust fan.

[0026] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0027] When the concrete mix material lifting bucket is pulled down to the bottom by the set lifting device, the set electric push rod is activated to push the docking seat to move. The corrugated expansion tube extends synchronously, so that the docking seat is fitted on the outside of the conveyor belt, so that the aggregate on the conveyor belt falls loosely into the bucket. At this time, the set air extraction structure is activated. Utilizing the interconnection between the air extraction structure, dust collection seat, connecting parts and bucket, the dust generated by the material feeding in the bucket is sucked into the dust collection seat for storage.

[0028] After feeding is completed, the docking seat separates from the conveyor belt, and the elevator lifts the hopper to the top. At this time, the electric guide rail is activated to drive the outer cylinder to move on the inner cylinder to seal, and the sealing cover moves to seal the feed inlet of the mixing tank for unloading. At the same time, the air extraction structure, dust collection seat, connecting parts and unloading cylinder are interconnected to suck up the rising dust generated during unloading and store it in the dust collection seat to achieve the purpose of environmental protection. Attached Figure Description

[0029] Figure 1 This is a perspective view of the present utility model;

[0030] Figure 2 This is a flip-out perspective view of the present invention;

[0031] Figure 3 This utility model Figure 2 A side-view stereoscopic view;

[0032] Figure 4 This is a side perspective view of the present invention;

[0033] Figure 5 This is a partial sectional perspective view of the present invention;

[0034] Figure 6 This is an enlarged perspective view of point A of this utility model.

[0035] In the diagram: 1. Track frame; 2. Hopper; 3. Corrugated telescopic pipe; 4. Docking seat; 5. Electric push rod; 6. Unloading cylinder; 7. Inner cylinder; 8. Outer cylinder; 9. Sealing cover; 10. Electric guide rail; 11. Hydraulic push rod; 12. Switch panel; 13. Dust collection seat; 14. Connecting pipe; 15. Suction pipe II; 16. Suction pipe I; 17. Mounting bracket; 18. Pulley; 19. Drive motor; 20. Pull rope; 21. Rotating shaft; 22. Winding wheel; 23. Positioning pad; 24. Air extraction cylinder; 25. Filter screen; 26. Motor; 27. Fan blade. Detailed Implementation

[0036] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0037] Please see Figure 1-3 The concrete mix material lifting bucket in this embodiment includes a track frame 1. The lower end of the track frame 1 is integrally connected to a base, which is assembled and fixed to the ground by fastening screws, so as to realize the assembly and fixation of the whole equipment to the ground.

[0038] The inner side of the track frame 1 is provided with a track groove, and a hopper 2 rolls in the track groove. The front and rear surfaces of the hopper 2 are equipped with driven wheels that rotatably contact the surface of the track frame 1. The front and rear surfaces of the hopper 2 are also equipped with driving wheels that rotate in the track groove. The track groove is located on the inner sides of both sides of the track frame 1 and is arranged opposite to each other.

[0039] The track frame 1 rolls along the track groove with the driving wheel without disengaging, and when the track frame 1 moves, it cooperates with the driven wheel to roll on the surface of the track frame 1 for stability.

[0040] A positioning pad 23 located directly below the hopper 2 is installed and fixed on the upper surface of the bottom of the track frame 1, ensuring that the hopper 2 is placed stably on the surface of the positioning pad 23 when it moves down to the bottom.

[0041] The surface of the track frame 1 is provided with a lifter, which is connected to the hopper 2. The lifter includes a mounting frame 17 integrally connected to the upper surface of the track frame 1. A pulley 18 rotates circumferentially inside the mounting frame 17. A drive motor 19 is fixedly mounted on the rear surface of the mounting frame 17 by fastening screws. A rotating shaft 21 that rotates with the mounting frame 17 is fixedly mounted on the output shaft of the drive motor 19. A coaxial winding wheel 22 is fixedly mounted on the outside of the rotating shaft 21. A pull rope 20 that passes around the pulley 18 is fixedly wound around the outside of the winding wheel 22. The other end of the pull rope 20 is connected and fixedly connected to the hopper 2.

[0042] It should be added that the drive motor 19 drives the winding wheel 22 on the rotating shaft 21 to rotate and unwind the pull rope 20, and the pulley 18 guides the pull rope 20 to achieve the traction movement of the hopper 2.

[0043] The top right side of the hopper 2 is connected to a corrugated telescopic tube 3, and the other end of the corrugated telescopic tube 3 is connected to a docking seat 4. An electric push rod 5, which is connected and fixed to the docking seat 4, is installed and fixed on the front surface of the hopper 2 by fastening screws. The corrugated telescopic tube 3 is a plastic corrugated hose. The electric push rod 5 drives the docking seat 4 to move, and the corrugated telescopic tube 3 extends and retracts synchronously.

[0044] Please see Figure 4-6 The bottom left side of the hopper 2 is connected to a discharge cylinder 6. A hydraulic push rod 11 is fixed to the left side of the discharge cylinder 6 by fastening screws. A discharge port is provided at the connection between the discharge cylinder 6 and the hopper 2. A switch plate 12 for blocking the discharge port is fixed to the push rod of the hydraulic push rod 11. The hydraulic push rod 11 drives the switch plate 12 to move, thereby opening and closing the discharge port and achieving the purpose of controlling the discharge. The lower surface of the discharge cylinder 6 is connected to an inner cylinder 7. An outer cylinder 8 is slidably connected to the outside of the inner cylinder 7. A sealing cover 9 is connected to the other end of the outer cylinder 8. An electric guide rail 10 connected to and fixed to the outer cylinder 8 is fixed to the outside of the discharge cylinder 6 by fastening screws.

[0045] It should be added that the electric guide rail 10 drives the outer cylinder 8 to slide outside the inner cylinder 7, so that the sealing cover 9 can move and dock with the feed inlet of the mixing tank to seal it.

[0046] A dust collection seat 13 is fixedly installed on the upper surface of the hopper 2. The outer side of the dust collection seat 13 is provided with an air extraction structure. The outer side of the dust collection seat 13 is also provided with a connector. The connector is connected to the hopper 2 and the unloading cylinder 6.

[0047] The connector includes a connecting pipe 14 connected to the upper surface of the dust collection seat 13, a suction pipe 16 connected between the outer side of the connecting pipe 14 and the upper surface of the hopper 2, and a suction pipe 25 connected between the connecting pipe 14 and the upper surface of the unloading cylinder 6.

[0048] The air extraction structure includes an air extraction cylinder 24 connected to the right side of the dust collection seat 13. A motor 26 is installed and fixed inside the air extraction cylinder 24 by fastening screws. A fan blade 27 is installed and fixed at the output shaft of the motor 26. A filter screen 25 is installed and fixed inside the air extraction cylinder 24. The filter screen 25 is an activated carbon filter screen, but is not limited to activated carbon filter screens. The filter screen 25 can be a HEPA filter screen, fiber filter screen, or other filter screens suitable for dust isolation.

[0049] The motor 26 drives the fan blades 27 to rotate, which exhausts the air in the dust collection seat 13 to the right side of the exhaust pipe 24. The filter screen 25 isolates the dust in the dust collection seat 13 to prevent it from being discharged with the air.

[0050] The working principle of the above embodiments is as follows:

[0051] When feeding material into hopper 2, the drive motor 19 is started to drive the winding wheel 22 on the rotating shaft 21 to rotate, and the pull rope 20 on the winding wheel 22 is released. With the help of the pulley 18, the pull rope 20 is pulled by the pull rope 20 to move hopper 2 down the inclined plane on the track frame 1, so that hopper 2 is stably placed on the positioning pad 23.

[0052] Then, the electric push rod 5 is activated to push the docking seat 3 to move. The corrugated telescopic tube 3 extends synchronously, so that the docking seat 3 is inserted into the outside of the conveyor belt for conveying aggregate. Thus, under relatively closed conditions, the aggregate conveyed on the conveyor belt falls into the hopper 2. When feeding, the motor 26 is activated synchronously to drive the fan blade 27 to rotate. When exhausting the air to the outside of the exhaust cylinder 24, the other side of the motor 26 generates suction. By utilizing the interconnection between the exhaust cylinder 24, the dust collection seat 13, the connecting pipe 14, the suction pipe 16 and the hopper 2, it is ensured that the dust rising in the hopper 2 during feeding is sucked into the dust collection seat 13 by the suction pipe 16 for storage. The filter screen 25 is set to isolate the sucked dust and prevent the dust from being discharged from the exhaust cylinder 24.

[0053] After the material is fed into hopper 2, the electric push rod 5 is activated to move and reset the docking seat 3, separating it from the conveyor belt. Based on the above principle, the drive motor 19 is activated to reverse the rotating shaft 21, winding the pull rope 20 and pulling hopper 2 upwards to the top. Then, the electric guide rail 10 is activated, causing the outer cylinder 8 to move downwards outside the inner cylinder 7, simultaneously moving the sealing cover 9 downwards. This allows the sealing cover 9 to seal and dock with the feed inlet of the mixing tank. After docking, the hydraulic push rod 11 is activated to move the switch plate 12, opening... The discharge port is opened so that, in a closed state, the proportioned aggregate in hopper 2 enters the discharge cylinder 6 through the discharge port, and is discharged into the mixing tank through the sealing cover 9. During the discharge, in accordance with the above principle, the motor 26 is started to work. Utilizing the interconnection between the air extraction cylinder 24, dust collection seat 13, connecting pipe 14, suction pipe 2 15 and discharge cylinder 6, the dust generated during discharge is sucked into the dust collection seat 13 through suction pipe 2 15 for storage, ensuring that the rising dust is treated and collected when hopper 2 is loading and unloading, thus achieving the purpose of environmental protection.

[0054] All electrical components mentioned in the text are electrically connected to the main controller and power supply. The main controller can be a conventional and known device such as a computer, and the existing publicly available power connection technology will not be elaborated in the text.

Claims

1. A concrete mix material lifting bucket, characterized in that, Including the track frame, The inner side of the track frame is provided with a track groove, in which a hopper rolls. The surface of the track frame is provided with an elevator, which is connected to the hopper. The top outer side of the hopper is provided with a corrugated telescopic tube, the other end of the corrugated telescopic tube is provided with a docking seat, and the surface of the hopper is provided with an electric push rod connected to the docking seat. The hopper has a discharge cylinder at its outer bottom, an inner cylinder on its lower surface, an outer cylinder outside the inner cylinder, a sealing cover at the other end of the outer cylinder, and an electric guide rail connected to the outer cylinder on its outer side. The surface of the hopper is provided with a dust collection seat, the outer side of the dust collection seat is provided with an air extraction structure, and the outer side of the dust collection seat is also provided with a connecting member, which is connected to the hopper and the unloading cylinder.

2. The concrete mix material lifting bucket according to claim 1, characterized in that: The unloading cylinder is equipped with a hydraulic push rod on its exterior, and a discharge port is provided at the connection between the unloading cylinder and the hopper. A switch plate for sealing the discharge port is provided at the push rod of the hydraulic push rod.

3. The concrete mix proportioning bucket according to claim 1, characterized in that: The lifting device includes a mounting frame installed on the upper surface of the track frame. A pulley rotates inside the mounting frame. A drive motor is provided on the surface of the mounting frame. A rotating shaft that rotates with the mounting frame is installed at the output shaft of the drive motor. A winding wheel is provided outside the rotating shaft. A pull rope that passes around the pulley is wound and fixed outside the winding wheel. The other end of the pull rope is connected to the hopper.

4. The concrete mix proportioning bucket according to claim 1, characterized in that: The two sides of the hopper are provided with driven wheels that contact the surface of the track frame, and the two sides of the hopper are also provided with driving wheels that rotate in the track groove. The track grooves are located on the inner sides of both sides of the track frame and are arranged opposite each other.

5. The concrete mix proportioning bucket according to claim 1, characterized in that: The upper surface of the bottom of the track frame is provided with a positioning pad directly below the hopper.

6. The concrete mix proportioning bucket according to claim 1, characterized in that: The connector includes a connecting pipe that communicates with the upper surface of the dust collection seat, a suction pipe 1 that communicates with the outer side of the connecting pipe and the hopper, and a suction pipe 2 that is provided between the connecting pipe and the unloading cylinder.

7. The concrete mix proportioning bucket according to claim 1, characterized in that: The air extraction structure includes an air extraction cylinder connected to the outside of the dust collection seat, a motor is installed inside the air extraction cylinder, and a fan blade is installed at the output shaft of the motor.

8. The concrete mix proportioning bucket according to claim 7, characterized in that: The air extraction cylinder is equipped with a filter screen, which is an activated carbon filter screen.