Complete equipment for crushing and cleaning blue and white bottles

By designing a complete set of equipment for crushing and cleaning blue and white bottles, and utilizing a combination of crushing rollers and cleaning rollers, the problem of low cleaning efficiency in the recycling and processing of blue and white bottles was solved, achieving a highly efficient crushing and cleaning effect.

CN223493665UActive Publication Date: 2025-10-31JIANGYIN JUNYU MACHINERY CO LTD
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Patent Information

Application Number
CN202423118054.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-10-31
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

The existing technology for recycling blue and white bottles lacks a cyclic rinsing step for plastic fragments, resulting in low cleaning efficiency.

Method used

A complete set of equipment for crushing and cleaning blue and white bottles was designed, including a crushing component and a cleaning component. The crushing is carried out by using triangular crushing blades on the crushing roller, and a cleaning roller and flexible flat strip are installed in the rinsing tank for high-frequency cleaning. Combined with the use of a self-priming pump and an air pump, the plastic fragments are efficiently rinsed and drained.

Benefits of technology

It improves the crushing and cleaning efficiency of blue and white bottles, enables efficient recycling and rinsing of plastic fragments, and enhances overall work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses blue and white bottle smashing and cleaning complete equipment which comprises a cleaning assembly, a smashing assembly is arranged at the top of the cleaning assembly and comprises a shell, a smashing bin and a driving bin are arranged in the shell, the inner wall of the smashing bin is rotationally connected with two smashing rollers, and the two smashing rollers are arranged in the shell. Triangular crushing blades are evenly distributed on the surfaces of the two crushing rollers in a staggered mode, the cleaning assembly comprises a cleaning pool, the inner wall of the cleaning pool comprises a flushing pool and a draining pool, a cleaning roller used for flushing crushed materials and fragments and a second guide pipe are installed in the flushing pool, and a feeding conveying belt is installed on the inner wall of the draining pool; relates to the field of blue and white bottle crushing and cleaning, and is characterized in that a crushing roller is arranged, and triangular crushing blades are uniformly and fixedly mounted on the surface of the crushing roller, so that plastics of white and blue bottles are quickly cut and crushed in the rotating process of the triangular crushing blades, and the working efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of blue and white bottle crushing and cleaning, specifically a complete set of equipment for crushing and cleaning blue and white bottles. Background Technology

[0002] With the widespread use of plastic products, the number of discarded blue and white bottles is increasing day by day. If these discarded blue and white bottles are not properly disposed of, they will not only pollute the environment, but also waste resources. At present, during the recycling and processing of blue and white bottles, the bottles are usually crushed and then put into a washing tank for rinsing. There is a lack of a step to circulate and rinse the plastic fragments. As a result, the plastic fragments are generally passively washed by the water flow, which is inefficient and not conducive to improving work efficiency. Utility Model Content

[0003] The purpose of this utility model is to provide a complete set of equipment for crushing and cleaning blue and white bottles, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A complete set of equipment for crushing and cleaning blue and white bottles includes a cleaning component, a crushing component on top of the cleaning component, the crushing component including a shell, the shell including a crushing chamber and a drive chamber, the crushing chamber having a crushing roller rotatably connected to the inner wall of the crushing chamber, two crushing rollers being provided, the surfaces of the two crushing rollers having triangular crushing blades evenly distributed in a staggered manner, the cleaning component including a cleaning tank, the inner wall of the cleaning tank including a rinsing tank and a draining tank, the rinsing tank having a cleaning roller and a second guide tube installed inside for rinsing the crushed fragments, and the draining tank having a feeding conveyor belt installed on the inner wall.

[0006] In a preferred embodiment of this utility model, the outer walls of the two crushing rollers extend into the interior of the drive chamber, and the outer walls of the two crushing rollers are connected by a first gear meshing transmission, and a first servo motor is fixedly installed on the inner wall of the drive chamber.

[0007] In a preferred embodiment of this utility model, the outer wall of the output shaft of the first servo motor is fixedly connected to the outer wall of the crushing roller by a coupling, a hopper is installed on the top of the crushing chamber, a discharge hopper is fixedly connected to the bottom of the crushing chamber, and the discharge hopper is located above the rinsing pool.

[0008] In a preferred embodiment of this utility model, a self-priming pump is fixedly installed on the outer wall of the cleaning tank. The self-priming pump is connected to a first conduit in cooperation with the inner wall of the bottom of the cleaning tank. A filter is fixedly connected to the input end of the first conduit, and a second conduit is fixedly connected to the output end of the self-priming pump.

[0009] In a preferred embodiment of the present invention, the second conduit is Y-shaped, and the two output ends of the second conduit are respectively fixedly installed on the outer walls of the left and right sides of the cleaning pool by brackets. The surface of the second conduit is evenly provided with water spray holes.

[0010] In a preferred embodiment of this utility model, an air pump is fixedly installed on the outer wall of the cleaning tank, the output end of the air pump is fixedly connected to the outer wall of the second conduit, and a one-way valve is fixedly installed on the outer wall of the air pipe.

[0011] In a preferred embodiment of this utility model, adjacent cleaning rollers are connected by a first synchronous pulley and a first synchronous belt, and a second servo motor is fixedly installed on the outer wall of the cleaning tank. The output end of the second servo motor is connected to the outer wall of the right cleaning roller by a second gear meshing.

[0012] In a preferred embodiment of this utility model, the outer wall of the cleaning roller is uniformly and fixedly connected with flexible flat strips for patting the plastic sheet, and the feeding conveyor belt is rotatably connected to the inner wall of the drain tank through a transmission roller.

[0013] In a preferred embodiment of this utility model, a third servo motor is fixedly installed on the outer wall of the drain pool. The outer wall of the output shaft of the third servo motor is connected to the outer wall of the transmission roller through a third gear. Adjacent transmission rollers are connected by a second synchronous pulley and a second synchronous belt.

[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.

[0015] 1. By setting a crushing roller and uniformly fixing triangular crushing blades on the surface of the crushing roller, the plastic of the white and blue bottle can be quickly cut and crushed during the rotation of the triangular crushing blades, thus improving work efficiency.

[0016] 2. By installing cleaning rollers and plastic fragments for tapping and conveying in the rinsing tank, high-frequency cleaning of plastic fragments can be easily completed during the feeding process, thus improving the efficiency of the cleaning process. Attached Figure Description

[0017] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0018] Figure 1 This is a schematic diagram of the main structure of a complete set of equipment for crushing and cleaning blue and white bottles;

[0019] Figure 2This is a top view schematic diagram of a complete set of equipment for crushing and cleaning blue and white bottles;

[0020] Figure 3 This is a schematic diagram of the crushing component in a complete set of blue and white bottle crushing and cleaning equipment.

[0021] Figure 4 This is a schematic diagram of the cleaning roller installation structure in a complete set of blue and white bottle crushing and cleaning equipment.

[0022] Figure 5 A schematic diagram of the air pump installation structure in a complete set of blue and white bottle crushing and cleaning equipment;

[0023] Figure 6 This is a schematic diagram of the main structure of the cleaning component in a complete set of blue and white bottle crushing and cleaning equipment.

[0024] In the diagram: housing 100, crushing chamber 110, feeding hopper 120, drive chamber 130, crushing roller 150, triangular crushing blade 151, first servo motor 152, first gear 153, washing tank 200, rinsing tank 210, draining tank 220, cleaning roller 230, flexible flat strip 240, first synchronous pulley 250, first synchronous belt 251, second servo motor, self-priming pump 260, first conduit 261, second conduit 262, air pump 270, air pipe 271, one-way valve 272, feeding conveyor belt 280, transmission roller 281, second synchronous pulley 282, third servo motor 283, third gear 284, second synchronous belt 285. Detailed Implementation

[0025] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0026] Example 1: As Figures 1-4 The system includes a cleaning component, a crushing component on top of the cleaning component, and a housing 100 enclosing the crushing component. The housing 100 contains a crushing chamber 110 and a drive chamber 130. The inner wall of the crushing chamber 110 is rotatably connected to a crushing roller 150. There are two crushing rollers 150, and triangular crushing blades 151 are evenly distributed on the surfaces of the two crushing rollers 150. The cleaning component includes a cleaning tank 200. The inner wall of the cleaning tank 200 includes a rinsing tank 210 and a draining tank 220. The rinsing tank 210 is equipped with a cleaning roller 230 and a second conduit 262 for rinsing the crushed material fragments. The inner wall of the draining tank 220 is equipped with a feeding conveyor belt 280.

[0027] The specific application scenario of this embodiment is as follows: by setting a crushing roller 150 and uniformly fixing triangular crushing blades 151 on the surface of the crushing roller 150, the plastic of the white and blue bottle can be quickly cut and crushed during the rotation of the triangular crushing blades 151, thereby improving work efficiency. By installing a cleaning roller 230 and a piece of broken material for beating and conveying plastic fragments in the rinsing tank 210, it is convenient to complete the high-frequency cleaning of plastic fragments during the feeding process, thereby improving the efficiency of the cleaning process.

[0028] Example 2: As Figures 1-4 The outer walls of the two crushing rollers 150 extend into the drive chamber 130. The outer walls of the two crushing rollers 150 are connected by a first gear 153. The inner wall of the drive chamber 130 is fixedly installed with a first servo motor 152. The outer wall of the output shaft of the first servo motor 152 is fixedly connected to the outer wall of the crushing rollers 150 by a coupling. A hopper is installed on the top of the crushing chamber 110. A discharge hopper 120 is fixedly connected to the bottom of the crushing chamber 110. The discharge hopper 120 is located above the rinsing pool 210.

[0029] The specific application scenario of this embodiment is as follows: by turning on the first servo motor 152, the first servo motor 152 drives the two crushing rollers 150 to rotate in opposite directions, and the triangular crushing blades 151 alternately cut the blue and white bottle plastic to fragment the blue and white bottle plastic.

[0030] Example 3: As Figures 4-5 A self-priming pump 260 is fixedly installed on the outer wall of the cleaning tank 200. The self-priming pump 260 is connected to the first conduit 261 at the bottom inner wall of the cleaning tank 200. The input end of the first conduit 261 is fixedly connected to a filter. The output end of the self-priming pump 260 is fixedly connected to a second conduit 262. The second conduit 262 is Y-shaped. The two output ends of the second conduit 262 are fixedly installed on the left and right outer walls of the cleaning tank 200 by brackets. Water spray holes are evenly opened on the surface of the second conduit 262. An air pump 270 is fixedly installed on the outer wall of the cleaning tank 200. The output end of the air pump 270 is fixedly connected to an air pipe 271 at the outer wall of the second conduit 262. A one-way valve 272 is fixedly installed on the outer wall of the air pipe 271.

[0031] The specific application scenario of this embodiment is as follows: by turning on the second servo motor, the self-priming pump 260, and the air pump 270, the second servo motor drives the cleaning roller 230 and the flexible flat strip 240 to rotate, which beats and conveys the broken pieces. By delivering water and air from the cleaning tank 200 to the second conduit 262, the air pressure delivered by the air pump 270 is increased through the water spray holes on the surface of the second conduit 262 and sprayed onto the cleaning roller 230 and the flexible flat strip 240, the broken pieces are subjected to high-pressure rinsing, and the cleaning of the broken pieces is completed quickly.

[0032] Example 4: Figure 6 Adjacent cleaning rollers 230 are connected by a first synchronous pulley 250 and a first synchronous belt 251. A second servo motor is fixedly installed on the outer wall of the cleaning tank 200. The output end of the second servo motor is connected to the outer wall of the right cleaning roller 230 by a second gear 252. Flexible flat strips 240 for beating plastic sheets are evenly fixedly connected to the outer wall of the cleaning roller 230. The feeding conveyor belt 280 is rotatably connected to the inner wall of the drain tank 220 through a transmission roller 281. A third servo motor 283 is fixedly installed on the outer wall of the drain tank 220. The outer wall of the output shaft of the third servo motor 283 is connected to the outer wall of the transmission roller 281 by a third gear 284. Adjacent transmission rollers 281 are connected by a second synchronous pulley 282 and a second synchronous belt 285.

[0033] The specific application scenario of this embodiment is as follows: by turning on the second servo motor, the self-priming pump 260 and the air pump 270, the second servo motor drives the cleaning roller 230 and the flexible flat strip 240 to rotate, which beats and conveys the broken pieces. Then, through the continuous movement of the cleaning roller 230 and the flexible flat strip 240, the plastic fragments are conveyed to the surface of the feeding conveyor belt 280 for draining, and then output to the drain pool 220 through the feeding conveyor belt 280.

[0034] The working principle of this utility model is as follows: The blue and white bottle plastic to be crushed is conveyed to the hopper via a transmission belt, and then falls between two crushing rollers 150 under gravity. The first servo motor 152 is activated, causing the two crushing rollers 150 to rotate in opposite directions. Triangular crushing blades 151 interlock and cut the blue and white bottle plastic, thus fragmenting it. The fragments fall into the cleaning tank 200. The second servo motor, self-priming pump 260, and air pump 270 are activated, driving the cleaning roller 230 and flexible flat strip 24 via the second servo motor. The 0 rotates to beat and convey the broken pieces. Water and air from the washing tank 200 are delivered to the second conduit 262. The air pressure delivered by the air pump 270 is increased through the spray holes on the surface of the second conduit 262 and sprayed onto the cleaning roller 230 and the flexible flat strip 240 to wash the broken pieces. Then, the cleaning roller 230 and the flexible flat strip 240 continue to move, conveying the plastic pieces to the surface of the feeding conveyor belt 280 for draining. After draining, the pieces are output to the drain tank 220 through the feeding conveyor belt 280. Drain pipes are installed at the bottom of both the drain tank 220 and the washing tank 200.

[0035] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A complete set of equipment for crushing and cleaning blue and white bottles, comprising a cleaning component, wherein a crushing component is provided on the top of the cleaning component, the crushing component comprising a housing (100), wherein the housing (100) includes a crushing chamber (110) and a drive chamber (130) inside, and a crushing roller (150) is rotatably connected to the inner wall of the crushing chamber (110), characterized in that, Two crushing rollers (150) are provided, and triangular crushing blades (151) are evenly distributed on the surface of the two crushing rollers (150) in a staggered manner. The cleaning assembly includes a cleaning tank (200), and the inner wall of the cleaning tank (200) includes a rinsing tank (210) and a draining tank (220). The rinsing tank (210) is equipped with a cleaning roller (230) and a second conduit (262) for rinsing the crushed material fragments. The inner wall of the draining tank (220) is equipped with a feeding conveyor belt (280).

2. The complete set of equipment for crushing and cleaning blue and white bottles according to claim 1, characterized in that, The outer walls of the two crushing rollers (150) extend into the drive chamber (130), and the outer walls of the two crushing rollers (150) are connected by a first gear (153) through meshing transmission. The inner wall of the drive chamber (130) is fixedly installed with a first servo motor (152).

3. The complete set of equipment for crushing and cleaning blue and white bottles according to claim 2, characterized in that, The outer wall of the output shaft of the first servo motor (152) is fixedly connected to the outer wall of the crushing roller (150) by a coupling. A hopper is installed on the top of the crushing chamber (110), and a feeding hopper (120) is fixedly connected to the bottom of the crushing chamber (110). The feeding hopper (120) is located above the rinsing pool (210).

4. The complete set of equipment for crushing and cleaning blue and white bottles according to claim 1, characterized in that, A self-priming pump (260) is fixedly installed on the outer wall of the cleaning tank (200). The self-priming pump (260) is connected to the inner wall of the bottom of the cleaning tank (200) via a first conduit (261). The input end of the first conduit (261) is fixedly connected to a filter, and the output end of the self-priming pump (260) is fixedly connected to a second conduit (262).

5. The complete set of equipment for crushing and cleaning blue and white bottles according to claim 4, characterized in that, The second conduit (262) is Y-shaped. The two output ends of the second conduit (262) are fixedly installed on the outer walls of the left and right sides of the cleaning pool (200) by brackets. Water spray holes are evenly opened on the surface of the second conduit (262).

6. The complete set of equipment for crushing and cleaning blue and white bottles according to claim 5, characterized in that, An air pump (270) is fixedly installed on the outer wall of the cleaning tank (200). The output end of the air pump (270) is fixedly connected to the air pipe (271) by cooperating with the outer wall of the second conduit (262). A one-way valve (272) is fixedly installed on the outer wall of the air pipe (271).

7. The complete set of equipment for crushing and cleaning blue and white bottles according to claim 1, characterized in that, The adjacent cleaning rollers (230) are connected by a first synchronous pulley (250) and a first synchronous belt (251). A second servo motor is fixedly installed on the outer wall of the cleaning tank (200). The output end of the second servo motor is connected to the outer wall of the right cleaning roller (230) by a second gear (252).

8. The complete set of equipment for crushing and cleaning blue and white bottles according to claim 7, characterized in that, The outer wall of the cleaning roller (230) is uniformly fixed with flexible flat strips (240) for patting the plastic sheet, and the feeding conveyor belt (280) is rotatably connected to the inner wall of the drain pool (220) through the transmission roller (281).

9. The complete set of equipment for crushing and cleaning blue and white bottles according to claim 8, characterized in that, A third servo motor (283) is fixedly installed on the outer wall of the drain pool (220). The outer wall of the output shaft of the third servo motor (283) is connected to the outer wall of the transmission roller (281) through a third gear (284). Adjacent transmission rollers (281) are connected by a second synchronous pulley (282) and a second synchronous belt (285).