Extrusion molding type rubber shaping mold

By introducing vibration and slitting components into the rubber extrusion molding die, the problems of uneven raw material distribution and low production efficiency of sealing gaskets were solved, achieving uniform elasticity and efficient production of sealing gaskets.

CN223493715UActive Publication Date: 2025-10-31CHANGZHOU SHANSHUI RUBBER & PLASTIC PROD
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Patent Information

Application Number
CN202422932979.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-31
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing rubber extrusion molding dies have problems in the production of gaskets, such as uneven distribution of raw materials, uneven elastic properties, and low production efficiency.

Method used

By employing a vibration assembly and a slitting assembly, the raw materials for gasket production are evenly distributed using an ultrasonic generator, and the formed gaskets are slit by a slitting blade, thereby improving the elasticity and production efficiency of the gaskets.

Benefits of technology

This method achieves uniform distribution of the sealing gasket material, improves the elasticity and production efficiency of the sealing gasket, and simplifies subsequent processing steps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an extrusion molding type rubber shaping mold, and relates to the technical field of sealing gasket production. The device comprises a base plate, a movable mold is arranged above a fixed mold arranged above the base plate, a vibration assembly is arranged in the movable mold, the vibration assembly comprises a sleeve seat connected to the peripheral side wall of an ultrasonic generator in a sleeving mode, and the lower end of the ultrasonic generator penetrates through the inner bottom of the movable mold. The lower end of a countersunk head screw in threaded connection with the upper surface of the sleeve seat is in threaded connection with the inner bottom of the movable die; a slitting assembly is arranged on the side of the fixed die. The vibration assembly is arranged, the ultrasonic generator is started, raw materials used for producing the sealing gasket in the fixed die are vibrated, the distance is reduced, the raw materials are evenly distributed, the uniformity of the elastic performance of the sealing gasket is improved, the slitting assembly is arranged, the sealing gasket formed through extrusion is slit, functionality is improved, and the sealing gasket production efficiency is improved. And multiple sealing gaskets can be produced at a time, and the production efficiency of the sealing gaskets is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of sealing gasket production technology, and in particular relates to an extrusion molding rubber molding die. Background Technology

[0002] A gasket is a sealing component used in machinery, equipment, and pipelines where fluid flows. The main function of a gasket is to prevent fluid leakage through physical blocking. Gaskets are usually made of metal or non-metal sheet materials and are processed by cutting, stamping, or trimming. They are used for sealing connections between pipes and machine equipment components. Molding molds are required in the production process of gaskets.

[0003] A search revealed a rubber extrusion molding die in patent document CN220841142U, comprising a base plate with an L-shaped plate fixedly connected to its top. A demolding mechanism is located on the top of the base plate, and an extrusion assembly is disposed on the inner side of the L-shaped plate. The demolding mechanism includes a U-shaped plate fixedly connected to the top of the base plate, and a base fixedly connected to its top. Two placement slots are formed on the top of the base, and through slots are formed on both the top of the U-shaped plate and the base. Through the design of the extrusion assembly, the die is made of a heat-conducting material. After the rubber part is extruded and plasticized inside the die, the die can be pushed to the top of the base by the operation of a first electric telescopic rod. A fan then cools the outside of the die, rapidly cooling the rubber part inside. This prevents burns to workers when the cooled rubber part is removed.

[0004] The aforementioned rubber extrusion molding die includes an extrusion assembly comprising a horizontal plate disposed on top of a base. Two punches are fixedly connected to the bottom of the horizontal plate, and a second heating wire is fixedly connected to the bottom of the punch's inner cavity. A cylinder is fixedly connected to the top of the horizontal plate, and the top of the cylinder is fixedly connected to the top of the inner side of an L-shaped plate. The second heating wire heats the punches. Two guide rods are fixedly connected to the top of the horizontal plate, both passing through the top of the L-shaped plate. The guide rods limit the horizontal plate's movement, preventing it from shifting. The demolding mechanism includes a U-shaped plate fixedly connected to the top of a base plate, and a base fixedly connected to the top of the U-shaped plate. Two placement slots are provided on the top of the base, and concave molds are placed inside the placement slots. In actual operation, the device is first powered on. After the rubber material to be extruded is placed into the concave mold, the first heating wire heats the top concave mold, while the second heating wire heats the punches. Subsequently, the cylinder operates, pushing the horizontal plate downwards. The horizontal plate moves the punches into the concave mold, thus extruding the rubber material. The material is extruded to thermoform the rubber material. However, it is not convenient to adjust the distribution of raw materials in the production of the sealing gasket, which will result in uneven distribution of raw materials and uneven elasticity of the sealing gasket, and even affect the sealing effect. After the motor is working, it drives the rotating rod to rotate, the rotating rod drives the second gear to rotate, the second gear drives the first gear to rotate, the first gear drives the connecting rod to rotate, and the connecting rod drives the die to flip. After the die is flipped until the demolding hole on the die is in front of the ejector rod, the second electric telescopic rod can push the connecting plate. The connecting plate drives the strip plate to move, and the strip plate drives the ejector rod to move through the demolding hole and eject the rubber part inside the die, thereby achieving the purpose of rapid demolding. Compared with manual demolding, it is simpler and more convenient and saves manpower. However, it is not convenient to cut the extruded sealing gasket, which reduces functionality, and only one sealing gasket can be produced at a time, thus reducing the production efficiency of the sealing gasket.

[0005] To address these issues, we provide an extrusion molding rubber molding die. Utility Model Content

[0006] The purpose of this utility model is to provide an extrusion molding rubber molding die. By setting a vibration component, the raw material used to produce sealing gaskets inside the fixed mold is distributed more evenly, thereby making the elastic properties of the sealing gaskets more uniform and improving the sealing effect. In addition, a cutting component is set to cut the sealing gaskets extruded inside the fixed mold, thereby improving functionality and simplifying the subsequent sealing gasket processing steps. Thus, the technical problems mentioned in the background art of the above-mentioned rubber extrusion molding die are solved.

[0007] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0008] This utility model relates to an extrusion molding rubber molding die, comprising a base plate, a fixed mold disposed above the base plate, and a movable mold disposed above the fixed mold. A vibration assembly is disposed inside the movable mold, the vibration assembly including a sleeve fitted onto the peripheral wall of an ultrasonic generator. The lower end of the ultrasonic generator penetrates the inner bottom of the movable mold. The lower end of a countersunk screw threaded onto the upper surface of the sleeve is threaded onto the inner bottom of the movable mold. A sealing ring is disposed at the contact point between the movable mold and the ultrasonic generator. A slitting assembly is disposed on the side of the fixed mold, the slitting assembly including a slitting blade connected to the side wall of a connecting plate. The side wall of the slitting blade, away from the connecting plate, penetrates the outer side wall of the fixed mold. A translational hydraulic rod is connected to the surface of an ear fixed to the middle of the side wall of the connecting plate, and the end of a translational hydraulic cylinder connected to the end of the translational hydraulic rod is connected to the side wall of the fixed mold.

[0009] The present invention is further configured such that the mounting plate sleeved on the side wall of the substrate is in the shape of a U-shape, and the upper surface of the mounting plate is threaded with bolts in a rectangular array.

[0010] The present invention is further configured such that the movable mold has an open-top structure, and a lifting hydraulic rod is connected to the lower surface of the connecting seat fixed to the side wall of the movable mold. The lower end of the lifting hydraulic rod is connected to the lower end of the lifting hydraulic cylinder, which is connected to the upper surface of the base plate.

[0011] The present invention is further configured such that connecting blocks are symmetrically fixed to the side wall of the movable mold, and through holes are formed on the upper surface of the connecting blocks. Guide shafts are symmetrically connected to the upper surface of the substrate, and the upper end of the guide shafts passes through the through holes.

[0012] The present invention is further configured such that a limiting nut is threadedly connected to the peripheral sidewall of the guide shaft, and the outer diameter of the limiting nut is larger than the inner diameter of the through hole.

[0013] The present invention is further configured such that ear blocks are symmetrically fixed to the side wall of the connecting plate, and a connecting cylinder is sleeved on the peripheral side wall of the movable rod connected to the side wall of the ear block. The end of the connecting cylinder is connected to the side wall of the fixed mold, and the legs connected in a rectangular array on the outer side wall of the fixed mold are L-shaped, and the lower surface of the legs is connected to the upper surface of the substrate.

[0014] The present invention is further configured such that the support rod connected to the lower surface of the connecting plate is T-shaped, the sliding groove opened on the side wall of the substrate is T-shaped, and the lower end of the support rod is slidably connected to the inside of the sliding groove.

[0015] The present invention is further configured such that a lead screw is connected to the upper end of a motor connected to the upper surface of the substrate, the upper end of the lead screw is rotatably connected to the lower surface of the fixed mold, a movable plate is provided on the peripheral side wall of a ball nut provided on the peripheral side wall of the lead screw, and push rods are connected in a rectangular array on the upper surface of the movable plate, the upper end of the push rods penetrates the lower surface of the fixed mold, and the upper end of the rubber pad provided on the upper end of the push rods is flush with the inner bottom of the fixed mold.

[0016] This utility model has the following beneficial effects:

[0017] 1. This utility model sets up a vibration component to start an ultrasonic generator, and the ultrasonic generator comes into contact with the hot melt material for producing sealing gaskets inside the fixed mold, thereby causing the hot melt material for producing sealing gaskets to vibrate, thereby making the distribution of the hot melt material for producing sealing gaskets more uniform, and thus making the elastic properties of the produced sealing gaskets more uniform.

[0018] 2. This utility model, by setting up a slitting component, activates the translational hydraulic cylinder, the translational hydraulic rod retracts, and the slitting blade enters the interior of the fixed mold, and slits the sealing gasket that is extruded and formed inside the fixed mold. This eliminates the need to use a cutting tool to slit the formed sealing gasket later, thereby increasing functionality and simplifying the operation steps of subsequent sealing gasket processing.

[0019] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0021] Figure 1 A three-dimensional schematic diagram of an extrusion molding rubber molding die Figure 1 ;

[0022] Figure 2 for Figure 1 Enlarged schematic diagram of the structure at point A in the middle;

[0023] Figure 3 for Figure 1 Enlarged schematic diagram of the structure at point B;

[0024] Figure 4 A three-dimensional schematic diagram of an extrusion molding rubber molding die Figure 2 ;

[0025] Figure 5 This is an exploded view of the base plate, motor, lead screw, movable plate, push rod, and fixed mold.

[0026] The attached diagram lists the components represented by each number as follows:

[0027] 1-Baseboard, 101-Hosting plate, 101a-Bolt, 102-Modular mold, 102a-Connecting seat, 102b-Connecting block, 102c-Through hole, 102d-Sealing ring, 103-Lifting hydraulic cylinder, 103a-Lifting hydraulic rod, 104-Fixed mold, 104a-Support leg, 105-Modular plate, 105a-Push rod, 105b-Rubber pad, 106-Guide shaft, 106a-Limit nut, 107- Motor, 107a-ball nut, 107b-lead screw, 108-slide groove, 2-vibration assembly, 201-ultrasonic generator, 202-sleeve, 202a-countersunk screw, 3-slitting assembly, 301-connecting plate, 301a-ear seat, 301b-ear block, 301c-support rod, 302-slitting blade, 303-translation hydraulic cylinder, 303a-translation hydraulic rod, 304-connecting cylinder, 304a-moving rod. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0029] Example 1

[0030] Please see Figure 1 , Figure 2 and Figure 5 This utility model is an extrusion molding rubber plastic mold, including a base plate 1, a mounting plate 101, bolts 101a, a movable mold 102, a lifting hydraulic cylinder 103, a lifting hydraulic rod 103a, a fixed mold 104, a support leg 104a, a movable plate 105, a guide shaft 106, a motor 107 and a lead screw 107b. By controlling the lifting hydraulic cylinder 103, the height of the movable mold 102 is adjusted, so that the movable mold 102 can extrude the raw material for the sealing gasket inside the fixed mold 104, thereby realizing the extrusion molding of the sealing gasket.

[0031] Specifically, the mounting plate 101 is sleeved on the side wall of the base plate 1, and bolts 101a are threaded onto the upper surface of the mounting plate 101. Support legs 104a are connected to the side wall of the fixed mold 104, and the support legs 104a are connected to the upper surface of the base plate 1. The motor 107 is connected to the upper surface of the base plate 1, and a lead screw 107b is connected to the upper end face of the motor 107. A ball nut 107a is provided on the peripheral side wall of the lead screw 107b, and the upper end of the lead screw 107b is rotatably connected to the lower surface of the fixed mold 104. A movable plate 105 is disposed on the peripheral side wall of the ball nut 107a, and the upper end of a push rod 105a connected to the upper surface of the movable plate 105 penetrates the lower surface of the fixed mold 104. A rubber pad 105b is provided on the upper end of the push rod 105a. A movable mold 102 is provided above 104. A connecting seat 102a is fixedly connected to the side wall of the movable mold 102. A lifting hydraulic rod 103a is connected to the lower surface of the connecting seat 102a. The lower end of the lifting hydraulic cylinder 103 connected to the lower end of the lifting hydraulic rod 103a is connected to the upper surface of the base plate 1. A connecting block 102b is fixedly connected to the side wall of the movable mold 102. A through hole 102c is opened on the upper surface of the connecting block 102b. A guide shaft 106 is connected to the upper surface of the base plate 1. The upper end of the guide shaft 106 passes through the through hole 102c. A limiting nut 106a threaded on the peripheral side wall of the guide shaft 106 is located above the connecting block 102b. A sealing ring 102d is provided in the middle of the lower surface of the movable mold 102. A sliding groove 108 is opened on the side wall of the base plate 1.

[0032] Furthermore, the mounting plate 101 is U-shaped, the six bolts 101a are arranged in a rectangular array, the four support legs 104a are arranged in a rectangular array and are L-shaped, the push rods 105a are arranged in a rectangular array, the movable mold 102 has an open top structure, the two connecting blocks 102b are arranged symmetrically, the two guide shafts 106 are arranged symmetrically, and the slide groove 108 is T-shaped.

[0033] The operation process of this embodiment is as follows: The operator introduces the hot melt raw material for gasket production into the interior of the fixed mold 104, starts the lifting hydraulic cylinder 103, the lifting hydraulic rod 103a retracts, the connecting block 102b moves downward along the guide shaft 106, the connecting seat 102a moves downward, and the movable mold 102 moves downward to extrude the hot melt raw material for gasket production inside the fixed mold 104, realizing the extrusion molding operation of the gasket; when the lifting hydraulic rod 103a extends, the movable mold 102 moves upward, the motor 107 is started, the lead screw 107b rotates, the ball nut 107a moves upward, the movable plate 105 moves upward, and the push rod 105a moves upward, pushing the gasket extruded and molded inside the fixed mold 104 out of the interior of the fixed mold 104.

[0034] Example 2

[0035] Please see Figure 1 and Figure 3 Based on the first specific embodiment, a vibration component 2 is provided. The vibration component 2 includes an ultrasonic generator 201, a sleeve 202, and a countersunk screw 202a. By controlling the ultrasonic generator 201, the gap between the hot melt raw materials used to produce the sealing gasket inside the fixed mold 104 is reduced, and the distribution of the raw materials of the sealing gasket is more uniform, thereby improving the uniformity of the elastic properties of the sealing gasket.

[0036] Specifically, the lower end of the ultrasonic generator 201 penetrates the upper surface of the sealing ring 102d, the sleeve 202 is fitted onto the peripheral wall of the ultrasonic generator 201, and a countersunk screw 202a is threaded onto the upper surface of the sleeve 202, the lower end of the countersunk screw 202a is threaded onto the inner bottom of the movable mold 102.

[0037] Furthermore, three countersunk screws 202a are arranged in a ring array;

[0038] The operation process of this embodiment is as follows: when the movable mold 102 moves downward into the fixed mold 104 to squeeze the raw material for the sealing gasket production, the ultrasonic generator 201 is activated to make the raw material for the sealing gasket production inside the fixed mold 104 vibrate, thereby reducing the gap between the raw materials for the sealing gasket production, and thus making the raw materials for the sealing gasket production more compact.

[0039] Example 3

[0040] Please see Figure 1 and Figure 4 Based on specific embodiments one and two, a slitting assembly 3 is provided. The slitting assembly 3 includes a connecting plate 301, an ear seat 301a, an ear block 301b, a support rod 301c, a slitting blade 302, a translational hydraulic cylinder 303, a translational hydraulic rod 303a, a connecting cylinder 304, and a movable rod 304a. By controlling the translational hydraulic cylinder 303, the position of the slitting blade 302 is adjusted, thereby realizing the slitting of the sealing gasket formed inside the fixed mold 104, thus simplifying the subsequent sealing gasket processing steps.

[0041] Specifically, the connecting plate 301 is disposed on the side of the fixed mold 104, and a slitting blade 302 is connected to the side wall of the connecting plate 301 near the fixed mold 104. The side wall of the slitting blade 302 penetrates the side wall of the fixed mold 104. The ear seat 301a is connected to the side wall of the connecting plate 301, and a translational hydraulic rod 303a is connected to the side of the ear seat 301a. The end of the translational hydraulic cylinder 303 connected to the end face of the translational hydraulic rod 303a is connected to the side wall of the fixed mold 104. The ear block 301b is connected to the side wall of the connecting plate 301, and a movable rod 304a is connected to the side of the ear block 301b. A connecting cylinder 304 is sleeved on the peripheral side wall of the movable rod 304a. The end of the connecting cylinder 304 is connected to the side wall of the fixed mold 104. A support rod 301c is connected to the lower surface of the connecting plate 301, and the lower end of the support rod 301c is slidably connected to the inside of the slide groove 108.

[0042] Furthermore, the slitting blades 302 are arranged at equal intervals, the two ear blocks 301b are arranged symmetrically, and the support rod 301c is T-shaped;

[0043] The operation process of this embodiment is as follows: the operator starts the translation hydraulic cylinder 303, the translation hydraulic rod 303a retracts, the connecting plate 301 moves closer to the fixed mold 104, the slitting blade 302 enters the interior of the fixed mold 104, and the slitting blade 302 cuts the sealing gasket that is extruded and formed inside the fixed mold 104; when the translation hydraulic rod 303a extends, the slitting blade 302 moves out of the interior of the fixed mold 104.

[0044] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0045] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An extrusion molding rubber molding die, comprising a base plate (1), wherein a movable mold (102) is disposed above a fixed mold (104) disposed above the base plate (1), characterized in that: The movable mold (102) is provided with a vibration assembly (2) inside. The vibration assembly (2) includes a sleeve (202) that is fitted onto the peripheral wall of the ultrasonic generator (201). The lower end of the ultrasonic generator (201) penetrates the inner bottom of the movable mold (102). The lower end of the countersunk screw (202a) threaded on the upper surface of the sleeve (202) is threaded onto the inner bottom of the movable mold (102). A sealing ring (102d) is provided at the position where the movable mold (102) contacts the ultrasonic generator (201). A slitting assembly (3) is provided on the side of the fixed mold (104). The slitting assembly (3) includes a slitting blade (302) connected to the side wall of the connecting plate (301). The slitting blade (302) passes through the outer side wall of the fixed mold (104) away from the side wall of the connecting plate (301). A translational hydraulic rod (303a) is connected to the surface of an ear seat (301a) fixed in the middle of the side wall of the connecting plate (301). The end of the translational hydraulic rod (303a) is connected to the end of a translational hydraulic cylinder (303), which is connected to the side wall of the fixed mold (104).

2. The extrusion molding rubber molding die according to claim 1, characterized in that: The mounting plate (101) sleeved on the side wall of the substrate (1) is in the shape of a U-shape, and the upper surface of the mounting plate (101) is threaded with bolts (101a) in a rectangular array.

3. The extrusion molding rubber molding die according to claim 1, characterized in that: The movable mold (102) has an open-top structure. The lower surface of the connecting seat (102a) fixed to the side wall of the movable mold (102) is connected to a lifting hydraulic rod (103a). The lower end of the lifting hydraulic rod (103a) is connected to the lower end of the lifting hydraulic cylinder (103), which is connected to the upper surface of the base plate (1).

4. The extrusion molding rubber molding die according to claim 3, characterized in that: The movable mold (102) has connecting blocks (102b) fixedly attached symmetrically to its sidewalls. The upper surface of the connecting blocks (102b) has through holes (102c). The upper surface of the substrate (1) has guide shafts (106) connected symmetrically. The upper end of the guide shafts (106) passes through the through holes (102c).

5. The extrusion molding rubber molding die according to claim 4, characterized in that: A limiting nut (106a) is threaded onto the peripheral wall of the guide shaft (106), and the outer diameter of the limiting nut (106a) is larger than the inner diameter of the through hole (102c).

6. The extrusion molding rubber molding die according to claim 1, characterized in that: The connecting plate (301) has ear blocks (301b) symmetrically fixed to its side wall. The movable rod (304a) connected to the side wall of the ear block (301b) is fitted with a connecting cylinder (304) on its peripheral side wall. The end of the connecting cylinder (304) is connected to the side wall of the fixed mold (104). The legs (104a) connected in a rectangular array on the outer side wall of the fixed mold (104) are L-shaped. The lower surface of the legs (104a) is connected to the upper surface of the base plate (1).

7. The extrusion molding rubber molding die according to claim 6, characterized in that: The support rod (301c) connected to the lower surface of the connecting plate (301) is T-shaped, and the slide groove (108) opened on the side wall of the base plate (1) is T-shaped. The lower end of the support rod (301c) is slidably connected to the inside of the slide groove (108).

8. The extrusion molding rubber molding die according to claim 6, characterized in that: A lead screw (107b) is connected to the upper end of a motor (107) connected to the upper surface of the base plate (1). The upper end of the lead screw (107b) is rotatably connected to the lower surface of the fixed mold (104). A movable plate (105) is provided on the peripheral side wall of a ball nut (107a) provided on the peripheral side wall of the lead screw (107b). A push rod (105a) is connected in a rectangular array on the upper surface of the movable plate (105). The upper end of the push rod (105a) penetrates the lower surface of the fixed mold (104). The upper end of the rubber pad (105b) provided on the upper end of the push rod (105a) is flush with the inner bottom of the fixed mold (104).

Citation Information

Patent Citations

  • Die for rubber extrusion forming

    CN220841142U