Paper product embossing all-in-one machine

Abstract

The utility model relates to the technical field of paper product embossing, in particular to a paper product embossing all-in-one machine which comprises a frame assembly, the frame assembly comprises a frame, the frame is fixedly connected with a first cross beam, the frame is fixedly connected with a second cross beam, the frame is fixedly connected with an embossing assembly, and the embossing assembly is used for embossing patterns on paper products. The embossing assembly comprises a fixing rod, the fixing rod is fixedly connected with the first cross beam and the second cross beam, the surface of the fixing rod is sleeved with a spring, the surface of the fixing rod is slidably connected with a first tensioning wheel, the upper surface of one end of the first cross beam is fixedly connected with an embossing wheel, and the lower surface of the first cross beam is fixedly connected with an auxiliary embossing wheel. The tensioning device can apply proper tension in the paper conveying process, so that the paper is always kept in a flat state, when the paper enters the embossing mechanism, the paper can make full contact with the embossing roller, it is guaranteed that embossing patterns are clear and accurate, and the paper can be effectively prevented from deviating in the conveying process by controlling the tension of the paper and the tensioning device.

Description

Technical Field

[0001] This utility model relates to the field of paper embossing technology, specifically to an integrated paper embossing machine. Background Technology

[0002] The paper embossing machine is a piece of equipment that integrates multiple functions such as paper conveying and embossing. It is mainly used to emboss various paper products to increase their aesthetics, texture and artistic value. This equipment can be applied to many fields such as cultural products, decorative materials, and packaging products.

[0003] Traditional embossing machines generally lack a tensioning device. Without proper tension during paper transport, issues such as slackness, wrinkling, or misalignment can easily occur. This results in inaccurate and unevenly deep patterns pressed onto the paper by the embossing rollers, severely impacting the precision and quality of the embossing. Without a tensioning device, the paper feed speed may be unstable, requiring frequent machine stops to adjust the paper's position or condition, wasting significant time and reducing production efficiency. This problem is exacerbated when processing large volumes of paper, affecting the entire production line's progress. Slack paper is also more susceptible to damage during embossing, potentially leading to tearing, incomplete creases, and increased scrap rates, raising production costs. Furthermore, uneven paper can subject the embossing rollers to uneven pressure, causing wear and tear over time and shortening the machine's lifespan.

[0004] Therefore, there is an urgent need for an integrated paper embossing machine to improve the shortcomings of existing technologies. Utility Model Content

[0005] The purpose of this utility model is to provide a paper embossing machine to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides a paper embossing integrated machine, including a frame assembly. The frame assembly includes a frame, a first crossbeam fixedly connected to the frame, a second crossbeam fixedly connected above the first crossbeam, and an embossing assembly fixedly connected to the frame. The embossing assembly is used to emboss patterns onto paper products. The embossing assembly includes a fixing rod, which is fixedly connected to the first and second crossbeams. A spring is sleeved on the surface of the fixing rod, and a tension wheel is slidably connected to the surface of the fixing rod. The tension wheel is used to maintain tension on the paper. An embossing wheel is fixedly connected to the upper surface of one end of the first crossbeam, and an embossing auxiliary wheel is fixedly connected to the lower surface of the first crossbeam.

[0007] As a further improvement to this technical solution, a feeding bracket is fixedly connected to one end of the frame, a discharging bracket is fixedly connected to the other end of the frame, baffles are fixedly connected to the front and back of the frame respectively, and a motor base is fixedly connected to the lower part of one end of the frame.

[0008] As a further improvement to this technical solution, a transfer auxiliary wheel is fixedly connected to the lower surface of the second crossbeam. The transfer auxiliary wheel is used to provide support for the paper product during transfer. A transfer wheel is fixedly connected to the upper surface of the second crossbeam. A dye wheel is fixedly connected to the frame. The dye wheel provides pigment to the transfer wheel. A tensioning wheel is fixedly connected to the second crossbeam behind the transfer wheel.

[0009] As a further improvement to this technical solution, one end of the transfer wheel is fixedly connected to a belt pulley, the belt pulley is driven by a belt pulley, the belt pulley is fixedly connected to an embossing wheel, the belt pulley is driven by a belt pulley, and a motor is fixedly connected to the shaft of the belt pulley, and the motor is fixedly connected to the upper surface of the motor base.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0011] This integrated paper embossing machine features a tensioning device that applies appropriate tension during paper feeding, ensuring the paper remains flat. This allows for full contact between the paper and the embossing rollers when the paper enters the embossing mechanism, guaranteeing a clear and accurate embossed pattern. By controlling the paper tension, the tensioning device effectively prevents paper deviation during transport, which is crucial for high-precision embossing processes, ensuring the embossed pattern remains accurately positioned on the paper. The tensioning device also allows the paper to be fed at a stable speed within the machine, avoiding feeding difficulties or jams caused by loose or overly tight paper. The tensioning device can flexibly adjust the paper tension according to production process requirements to accommodate different embossing speeds. Whether performing high-speed or low-speed fine embossing, it ensures stable paper feeding, improving the equipment's versatility and adaptability. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of the embodiment;

[0013] Figure 2 This is a schematic diagram of the frame component structure in an embodiment;

[0014] Figure 3 This is a schematic diagram of the embossing component structure in an embodiment.

[0015] The meanings of the labels in the diagram are as follows:

[0016] 1. Frame assembly; 10. Frame; 11. Baffle; 12. Crossbeam 1; 13. Crossbeam 2; 14. Feeding bracket; 15. Discharging bracket; 16. Motor base;

[0017] 2. Embossing assembly; 200. Fixing rod; 201. Spring; 202. Tensioner wheel one; 203. Transfer auxiliary wheel; 204. Transfer wheel; 205. Dye wheel; 206. Tensioner wheel two; 207. Embossing wheel; 208. Embossing auxiliary wheel; 209. Belt pulley one; 210. Belt pulley two; 211. Belt pulley three; 212. Motor. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figures 1-3 As shown, this embodiment provides a paper embossing machine, including a frame assembly 1, which includes a frame 10. A crossbeam 12 is fixedly connected to the frame 10. A second crossbeam 13 is fixedly connected above the first crossbeam 12. An embossing assembly 2 is fixedly connected to the frame 10. The embossing assembly 2 is used to emboss patterns on paper products. The embossing assembly 2 includes a fixing rod 200, which is fixedly connected to the first crossbeam 12 and the second crossbeam 13. A spring 201 is sleeved on the surface of the fixing rod 200. A tensioning wheel 202 is slidably connected to the surface of the fixing rod 200. The tensioning wheel 202 is used to maintain tension on the paper. An embossing wheel 207 is fixedly connected to the upper surface of one end of the first crossbeam 12, and an embossing auxiliary wheel 208 is fixedly connected to the lower surface of the first crossbeam 12.

[0020] The working principle described above is as follows: First, the paper is placed into the machine and tightened by the tensioning roller 202 to ensure that the paper is flat and maintains tension. Under pressure, the embossing roller 207 begins to contact the paper and starts the embossing operation. The pattern on the embossing roller 207 is clearly imprinted onto the paper surface. At the same time, the embossing auxiliary roller 208 provides additional support to ensure that the paper does not shift during the embossing process, thus avoiding blurring of the pattern. The spring 201 will make appropriate adjustments according to the changes in paper tension to avoid damage to the paper caused by excessive or insufficient pressure. Through this workflow, the paper will finally be embossed to form a paper product with a specific pattern.

[0021] To facilitate material feeding and discharging, in this embodiment, a feeding bracket 14 is fixedly connected to one end of frame 10, and a discharging bracket 15 is fixedly connected to the other end. Baffles 11 are fixedly connected to the front and back of frame 10, respectively. A motor 212 mount 16 is fixedly connected to the lower part of one end of frame 10. The baffle 11 protects the safety of workers during device operation, preventing injury. The motor 212 mount 16 provides a stable support for the motor 212. The motor 212 drives the rotating parts of the equipment, initiating the entire transfer or embossing process.

[0022] To enable transfer printing, in this embodiment, a transfer auxiliary wheel 203 is fixedly connected to the lower surface of the second beam 13. The transfer auxiliary wheel 203 provides support for the paper product during transfer printing. A transfer wheel 204 is fixedly connected to the upper surface of the second beam 13, and a dye wheel 205 is fixedly connected to the frame 10. The dye wheel 205 provides pigment to the transfer wheel 204. A tension wheel 206 is fixedly connected to the second beam 13 behind the transfer wheel 204. The transfer wheel 204 is responsible for performing the transfer operation. The transfer wheel 204 has patterns or graphics that can transfer dyes or pigments to the surface of the paper product. The function of the dye wheel 205 is to provide the necessary pigments or dyes to the transfer wheel 204, ensuring that the color or graphics of the pattern can be completely and evenly transferred to the paper product during the transfer process. The tension wheel 206 adjusts the tension of the paper after transfer, ensuring that the paper does not loosen during operation, thereby improving the transfer accuracy and efficiency.

[0023] To drive the transfer and embossing processes, in this embodiment, one end of the transfer wheel 204 is fixedly connected to a pulley 209. The pulley 209 is driven by a pulley 210, which is fixedly connected to the embossing wheel 207. The pulley 210 is driven by a pulley 211, and a motor 212 is fixedly connected to the shaft of the pulley 211. The motor 212 is fixedly connected to the upper surface of the motor 212 base 16. The pulley 210 is connected to the pulley 211 via a belt. The pulley 211 is the last link in the entire transmission system. It is connected to the motor 212, and the operation of the motor 212 drives the pulley 211 to rotate, thereby driving the entire transmission system. The motor 212 at the shaft of the pulley 211 is the source of driving force, transmitting mechanical power to other components through the motor 212, ensuring the efficient operation of the equipment.

[0024] In this embodiment, a paper embossing machine is used in the following steps: First, the paper is placed into the machine. The baffle 11 protects the operator during operation, preventing injury. The motor 212 base 16 provides stable support for the motor 212. The motor 212 drives the rotating parts of the machine, initiating the entire transfer or embossing process. The paper is tightened by the tension wheel 202, ensuring it is flat and under tension. Under pressure, the embossing wheel 207 contacts the paper, initiating the embossing operation. The pattern on the embossing wheel 207 is clearly imprinted onto the paper surface. Simultaneously, the embossing auxiliary wheel 208 provides additional support to ensure the paper does not shift during embossing, preventing blurring of the pattern. The spring 201 adjusts appropriately according to changes in paper tension, preventing excessive or insufficient pressure from damaging the paper. The transfer wheel 204 performs the transfer operation. The transfer wheel 204 has patterns or graphics that transfer dyes or pigments onto the paper surface. The dye wheel 205 provides support for the transfer wheel 204. The necessary pigments or dyes are used to ensure that the color or graphic of the pattern can be transferred completely and evenly onto the paper product during the transfer process. Tensioner 206 adjusts the tension of the paper after transfer to ensure that the paper does not loosen during operation, thereby improving the transfer accuracy and efficiency. Belt pulley 210 is connected to belt pulley 311 via a belt. Belt pulley 311 is the last link in the entire transmission system. It is connected to motor 212. The operation of motor 212 drives belt pulley 311 to rotate, thereby driving the entire transmission system. Motor 212 at the shaft of belt pulley 311 is the source of driving force. Through motor 212, mechanical power is transmitted to other components, ensuring the efficient operation of the equipment. Through this process, the paper will finally be embossed to form a paper product with a specific pattern.

[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A paper embossing machine, comprising a frame assembly (1), characterized in that: The frame assembly (1) includes a frame (10), a crossbeam one (12) is fixedly connected to the frame (10), a crossbeam two (13) is fixedly connected above the crossbeam one (12) of the frame (10), an embossing assembly (2) is fixedly connected to the frame (10), the embossing assembly (2) is used to emboss patterns on paper products, the embossing assembly (2) includes a fixing rod (200), the fixing rod (200) is fixedly connected to the crossbeam one (12) and the crossbeam two (13), a spring (201) is sleeved on the surface of the fixing rod (200), a tensioning wheel one (202) is slidably connected to the surface of the fixing rod (200), the tensioning wheel one (202) is used to maintain tension on the paper, an embossing wheel (207) is fixedly connected to the upper surface of one end of the crossbeam one (12), and an embossing auxiliary wheel (208) is fixedly connected to the lower surface of the crossbeam one (12).

2. The paper embossing machine according to claim 1, characterized in that: One end of the frame (10) is fixedly connected to a feeding bracket (14), and the other end of the frame (10) is fixedly connected to a discharging bracket (15). The front and back of the frame (10) are respectively fixedly connected to baffles (11), and the lower part of one end of the frame (10) is fixedly connected to a motor (212) base (16).

3. The paper embossing machine according to claim 1, characterized in that: A transfer auxiliary wheel (203) is fixedly connected to the lower surface of the second crossbeam (13). The transfer auxiliary wheel (203) is used to provide support for the paper product during transfer. A transfer wheel (204) is fixedly connected to the upper surface of the second crossbeam (13). A dye wheel (205) is fixedly connected to the frame (10). The dye wheel (205) provides pigment to the transfer wheel (204). A tensioning wheel (206) is fixedly connected to the second crossbeam (13) behind the transfer wheel (204).

4. The paper embossing machine according to claim 3, characterized in that: One end of the transfer wheel (204) is fixedly connected to a belt pulley (209), the belt pulley (209) is driven to a belt pulley (210), the belt pulley (210) is fixedly connected to the embossing wheel (207), the belt pulley (210) is driven to a belt pulley (211), the shaft of the belt pulley (211) is fixedly connected to a motor (212), and the motor (212) is fixedly connected to the upper surface of the motor (212) seat (16).

Images