Heat-resistant and deformation-resistant pearl wool

By using a multi-layered pearl cotton structure and special interlayer treatment, the problems of heat resistance and deformation resistance of pearl cotton are solved, and the stability and elastic cushioning performance at high temperatures are improved.

CN223494043UActive Publication Date: 2025-10-31JIUJIANG GOODPOWER PACKAGING MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422813275.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-10-31
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Existing pearl cotton has poor heat resistance and is easily damaged at high temperatures, and its elastic cushioning performance is insufficient, making it prone to deformation.

Method used

It adopts a multi-layer pearl cotton structure, combining ceramicized polyimide fiber interlayer, mono-fatty acid glyceride interlayer and hollow fiber interlayer, and improves heat resistance and deformation resistance through ceramicization treatment.

Benefits of technology

It resists acid and alkali corrosion in high-temperature environments, has excellent tensile strength and heat resistance, and maintains good elasticity and breathability to prevent deformation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223494043U_ABST
    Figure CN223494043U_ABST
Patent Text Reader

Abstract

The utility model discloses heat-resistant deformation-resistant pearl wool which comprises a first pearl wool layer, a second pearl wool layer, a third pearl wool layer, a fourth pearl wool layer, a fifth pearl wool layer and a sixth pearl wool layer, and is characterized in that the second pearl wool layer is transversely attached to the first pearl wool layer; a second polyimide fiber interlayer is fixedly stuck and clamped between the second pearl wool layer and the first pearl wool layer, the upper surface and the lower surface of the second polyimide fiber interlayer are respectively attached to the second pearl wool layer and the first pearl wool layer in parallel, and the third pearl wool layer is transversely stuck to the second pearl wool layer; a second fatty acid glyceride interlayer is stuck and fixedly clamped between the second pearl wool layer and the third pearl wool layer, and the upper surface and the lower surface of the second fatty acid glyceride interlayer are respectively attached to the second pearl wool layer and the third pearl wool layer in parallel.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of pearl cotton, and in particular to a heat-resistant and deformation-resistant pearl cotton. Background Technology

[0002] Existing EPE foam has poor heat resistance. When the heat on the EPE foam is too high during use, it is easily damaged, affecting its service life. Existing EPE foam also has poor elastic cushioning performance. When EPE foam is subjected to compression during use, it is easy to deform and difficult to restore its original shape. Therefore, a heat-resistant and deformation-resistant EPE foam is proposed. Utility Model Content

[0003] To overcome the shortcomings mentioned above, this utility model aims to provide a technical solution that can solve the above problems.

[0004] A heat-resistant and deformation-resistant pearl cotton, comprising a first pearl cotton layer, a second pearl cotton layer, a third pearl cotton layer, a fourth pearl cotton layer, a fifth pearl cotton layer, and a sixth pearl cotton layer, characterized in that the second pearl cotton layer is laterally attached to the first pearl cotton layer, and a second polyimide fiber interlayer is bonded and sandwiched between the second pearl cotton layer and the first pearl cotton layer, with the upper and lower surfaces of the second polyimide fiber interlayer respectively parallel to and bonded to the second pearl cotton layer and the first pearl cotton layer; the third pearl cotton layer is laterally attached to the second pearl cotton layer, and a second monoacrylic acid glyceride interlayer is bonded and sandwiched between the second pearl cotton layer and the third pearl cotton layer, with the upper and lower surfaces of the second monoacrylic acid glyceride interlayer respectively parallel to and bonded to the second pearl cotton layer and the third pearl cotton layer.

[0005] Preferably, the fourth pearl cotton layer is horizontally attached to the fifth pearl cotton layer, and a first monoacrylic acid glyceride interlayer is bonded between the fifth and fourth pearl cotton layers, with the upper and lower surfaces of the first monoacrylic acid glyceride interlayer respectively parallel to and attached to the fifth and fourth pearl cotton layers.

[0006] Preferably, the sixth pearl cotton layer is horizontally attached to the fifth pearl cotton layer, and a first polyimide fiber interlayer is bonded and sandwiched between the fifth and sixth pearl cotton layers, with the upper and lower surfaces of the first polyimide fiber interlayer respectively parallel to and attached to the fifth and sixth pearl cotton layers.

[0007] Preferably, the fourth pearl cotton layer is horizontally attached to the third pearl cotton layer, and a hollow fiber interlayer is bonded between the third and fourth pearl cotton layers, with the upper and lower surfaces of the hollow fiber interlayer respectively parallel to and attached to the third and fourth pearl cotton layers.

[0008] Preferably, the bonding areas between the first, second, third, fourth, fifth, and sixth pearl cotton layers are each vertically formed with a first connecting strip and a second connecting strip, and the first connecting strip and the second connecting strip are both located on the side of the first, second, third, fourth, fifth, and sixth pearl cotton layers, and the first connecting strip and the second connecting strip are vertically bonded to each other.

[0009] Preferably, the joint between the first connecting protrusion and the second connecting protrusion is coated with transparent pearl cotton adhesive, and the two sides of the transparent pearl cotton adhesive are respectively adhered to the sides of the first connecting protrusion and the second connecting protrusion.

[0010] Compared with the prior art, the beneficial effects of this utility model are: the first polyimide fiber interlayer and the second polyimide fiber interlayer are ceramicized to form ceramicized cotton, which enables the pearl cotton to resist acid and alkali corrosion in high temperature environment and has excellent tensile strength and heat resistance.

[0011] The first and second mono-fatty acid glycerides interlayers contain one lipophilic long-chain alkyl group and two hydrophilic hydroxyl groups. They are an important class of nonionic surfactants with stabilizing, foaming, anti-shrinkage, lubricating, antistatic, modifying and anti-fogging properties, making pearl cotton less prone to shrinkage.

[0012] Hollow fiber sandwich is a cotton layer processed into a spherical shape using a special spherical forming technology. The cotton spheres are hollow inside, with a large air permeability space, which makes it warmer and more breathable. Moreover, after the product is quilted, it will automatically expand, making the pearl cotton less prone to deformation.

[0013] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of a heat-resistant and deformation-resistant pearl cotton.

[0016] Figure 2 for Figure 1 Enlarged view of point A in the middle.

[0017] The diagram shows: 1. First pearl cotton layer, 2. Second pearl cotton layer, 3. Third pearl cotton layer, 4. Fourth pearl cotton layer, 5. Fifth pearl cotton layer, 6. Sixth pearl cotton layer, 7. First polyimide fiber interlayer, 8. First monoglyceride ester interlayer, 9. Hollow fiber interlayer, 10. Second monoglyceride ester interlayer, 11. Second polyimide fiber interlayer, 12. First connecting protrusion, 13. Second connecting protrusion, 14. Transparent pearl cotton adhesive. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-2 In this embodiment of the present invention, a heat-resistant and deformation-resistant pearl cotton includes a first pearl cotton layer 1, a second pearl cotton layer 2, a third pearl cotton layer 3, a fourth pearl cotton layer 4, a fifth pearl cotton layer 5, and a sixth pearl cotton layer 6. The second pearl cotton layer 2 is horizontally attached to the first pearl cotton layer 1, and a second polyimide fiber interlayer 11 is bonded and sandwiched between the second pearl cotton layer 2 and the first pearl cotton layer 1. The upper and lower surfaces of the second polyimide fiber interlayer 11 are respectively parallel to and bonded to the second pearl cotton layer 2 and the first pearl cotton layer 1. The third pearl cotton layer 3 is horizontally attached to the second pearl cotton layer 2, and a second pearl cotton layer 2 is bonded and sandwiched between the third pearl cotton layer 3. The second mono-fatty acid glyceride interlayer 10 is attached to the second pearl cotton layer 2 and the third pearl cotton layer 3 on its upper and lower sides, respectively. Because the second polyimide fiber interlayer 11 is ceramicized and forms ceramicized cotton, the pearl cotton can resist acid and alkali corrosion in high-temperature environments and has excellent tensile strength and heat resistance. The second mono-fatty acid glyceride interlayer 10 contains one lipophilic long-chain alkyl group and two hydrophilic hydroxyl groups, which is an important nonionic surfactant with stabilizing, foaming aid, anti-shrinkage, lubricating, antistatic, modification aid and anti-fogging effects, making the pearl cotton less prone to shrinkage.

[0020] The fourth pearl cotton layer 4 is horizontally attached to the fifth pearl cotton layer 5, and a first mono-fatty acid glyceride interlayer 8 is bonded and sandwiched between the fifth pearl cotton layer 5 and the fourth pearl cotton layer 4. The upper and lower surfaces of the first mono-fatty acid glyceride interlayer 8 are respectively parallel to and attached to the fifth pearl cotton layer 5 and the fourth pearl cotton layer 4. Because the first mono-fatty acid glyceride interlayer 8 contains one lipophilic long-chain alkyl group and two hydrophilic hydroxyl groups, it is an important type of nonionic surfactant with stabilizing, foaming aid, anti-shrinkage, lubricating, antistatic, modification aid and anti-fogging effects, making the pearl cotton less prone to shrinkage.

[0021] The sixth pearl cotton layer 6 is horizontally attached to the fifth pearl cotton layer 5, and a first polyimide fiber interlayer 7 is bonded and sandwiched between the fifth pearl cotton layer 5 and the sixth pearl cotton layer 6. The upper and lower surfaces of the first polyimide fiber interlayer 7 are respectively parallel to and bonded to the fifth pearl cotton layer 5 and the sixth pearl cotton layer 6. Because the first polyimide fiber interlayer 7 has undergone ceramic treatment to form ceramic cotton, the pearl cotton can resist acid and alkali corrosion in high temperature environments and has excellent tensile strength and heat resistance.

[0022] The fourth pearl cotton layer 4 is horizontally attached to the third pearl cotton layer 3, and a hollow fiber interlayer 9 is bonded and sandwiched between the third pearl cotton layer 3 and the fourth pearl cotton layer 4. The upper and lower surfaces of the hollow fiber interlayer 9 are respectively parallel to the third pearl cotton layer 3 and the fourth pearl cotton layer 4. The hollow fiber interlayer 9 is a ball-shaped cotton layer processed by special ball-forming technology. The cotton ball is hollow inside, with a large air permeability space, which makes it warmer and more breathable. Moreover, after the product is quilted, it will automatically expand, making the pearl cotton less prone to deformation.

[0023] The bonding areas between the first pearl cotton layer 1, the second pearl cotton layer 2, the third pearl cotton layer 3, the fourth pearl cotton layer 4, the fifth pearl cotton layer 5, and the sixth pearl cotton layer 6 are all vertically formed with a first connecting protrusion 12 and a second connecting protrusion 13. The first connecting protrusion 12 and the second connecting protrusion 13 are both located on the side of the first pearl cotton layer 1, the second pearl cotton layer 2, the third pearl cotton layer 3, the fourth pearl cotton layer 4, the fifth pearl cotton layer 5, and the sixth pearl cotton layer 6, and the first connecting protrusion 12 and the second connecting protrusion 13 are vertically bonded to each other.

[0024] The joint between the first connecting protrusion 12 and the second connecting protrusion 13 is coated with transparent pearl cotton adhesive 14, and the two sides of the transparent pearl cotton adhesive 14 are respectively adhered to the sides of the first connecting protrusion 12 and the second connecting protrusion 13. The transparent pearl cotton adhesive 14 can be either G-370 glue or G-370T glue.

[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention.

Claims

1. A heat-resistant and deformation-resistant pearl cotton, comprising a first pearl cotton layer, a second pearl cotton layer, a third pearl cotton layer, a fourth pearl cotton layer, a fifth pearl cotton layer, and a sixth pearl cotton layer, characterized in that, The second pearl cotton layer is horizontally attached to the first pearl cotton layer, and a second polyimide fiber interlayer is bonded and sandwiched between the second pearl cotton layer and the first pearl cotton layer. The upper and lower surfaces of the second polyimide fiber interlayer are respectively bonded and parallel to the second pearl cotton layer and the first pearl cotton layer. The third pearl cotton layer is horizontally attached to the second pearl cotton layer, and a second monoacrylic acid glyceride interlayer is bonded and sandwiched between the second pearl cotton layer and the third pearl cotton layer. The upper and lower surfaces of the second monoacrylic acid glyceride interlayer are respectively bonded and parallel to the second pearl cotton layer and the third pearl cotton layer.

2. The heat-resistant and deformation-resistant pearl cotton according to claim 1, characterized in that, The fourth pearl cotton layer is horizontally attached to the fifth pearl cotton layer, and a first mono-fatty acid glyceride interlayer is bonded and sandwiched between the fifth pearl cotton layer and the fourth pearl cotton layer. The upper and lower surfaces of the first mono-fatty acid glyceride interlayer are respectively parallel to and bonded to the fifth pearl cotton layer and the fourth pearl cotton layer.

3. The heat-resistant and deformation-resistant pearl cotton according to claim 1, characterized in that, The sixth pearl cotton layer is horizontally attached to the fifth pearl cotton layer, and a first polyimide fiber interlayer is bonded and sandwiched between the fifth and sixth pearl cotton layers, with the upper and lower surfaces of the first polyimide fiber interlayer respectively parallel to the fifth and sixth pearl cotton layers.

4. The heat-resistant and deformation-resistant pearl cotton according to claim 1, characterized in that, The fourth pearl cotton layer is horizontally attached to the third pearl cotton layer, and a hollow fiber interlayer is bonded between the third and fourth pearl cotton layers. The upper and lower surfaces of the hollow fiber interlayer are respectively parallel to and bonded to the third and fourth pearl cotton layers.

5. The heat-resistant and deformation-resistant pearl cotton according to claim 1, characterized in that, The bonding areas between the first, second, third, fourth, fifth, and sixth pearl cotton layers are all vertically formed with a first connecting strip and a second connecting strip. The first connecting strip and the second connecting strip are both located on the side of the first, second, third, fourth, fifth, and sixth pearl cotton layers, and the first connecting strip and the second connecting strip are vertically bonded to each other.

6. The heat-resistant and deformation-resistant pearl cotton according to claim 5, characterized in that, The joint between the first connecting protrusion and the second connecting protrusion is coated with transparent pearl cotton adhesive, and the two sides of the transparent pearl cotton adhesive are respectively adhered to the sides of the first connecting protrusion and the second connecting protrusion.