Battery module tool clamp

Abstract

The utility model discloses a battery module work fixture which comprises a grabbing mechanism, a transverse adjusting mechanism, a bearing cross beam and two vertical adjusting mechanisms, and the grabbing mechanism is used for grabbing a battery module; the grabbing mechanism is connected to the bearing cross beam in a sliding manner and is used for adjusting the X-axis position of the battery module; the two vertical adjusting mechanisms are respectively connected to the two ends of the bearing cross beam and are used for adjusting the Z-axis position of the battery module; and the transverse adjusting mechanism is connected to the bearing cross beam and is used for adjusting the Y-axis position of the battery module. By installing the grabbing mechanism, the transverse adjusting mechanism and the vertical adjusting mechanism, the X-axis position, the Y-axis position and the Z-axis position of the battery module can be adjusted respectively, the clamp can be freely used in a limited space, and the flexibility of the battery module tool clamp is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of material handling equipment technology, and in particular to a battery module tooling fixture. Background Technology

[0002] Solid oxide fuel cell (SOFC) systems are high-temperature electrochemical devices operating at 600-800℃. They consist of two or more stacked or side-by-side fuel cell stacks, supplemented with gas flow accessories, forming high-power stack units, commonly referred to as "modules." SOFC systems typically combine multiple modules to form a high-power power generation system. SOFC systems can be installed indoors or outdoors. Because a single module typically weighs tens of kilograms or more, it is difficult to install manually and usually requires hoisting equipment. When installed indoors, the limited ceiling height and space present challenges for module installation and use. Currently, there are few solutions for SOFC module installation in confined spaces, causing significant inconvenience for indoor module installation.

[0003] In the prior art, patent number CN117401562A discloses an adjustable fuel cell test bench, which uses a bottom bracket, pulley mechanism, and ropes to hoist and transport the fuel cell stack. However, this design is difficult to adapt to indoor installation scenarios with insufficient clearance, limiting its application scope. Patent number CN218004937U discloses an assembly mechanism and fuel cell equipment, which uses a rotatable support structure and transverse beams and pulleys to install and transport the fuel cell. However, this structure requires a large installation space and cannot achieve vertical height adjustment, limiting its use in confined spaces.

[0004] In summary, the existing technology has not yet provided a battery module fixture that is suitable for confined spaces and offers high flexibility. Utility Model Content

[0005] The purpose of this utility model is to provide a battery module tooling fixture, which aims to solve the problem that existing battery module installation tooling cannot be used in confined spaces and has poor flexibility.

[0006] To solve the above-mentioned technical problems, the purpose of this utility model is achieved through the following technical solution: A battery module tooling fixture is provided, comprising: a gripping mechanism, a lateral adjustment mechanism, a load-bearing crossbeam, and two vertical adjustment mechanisms. The gripping mechanism is used to grip the battery module; the gripping mechanism is slidably connected to the load-bearing crossbeam and is used to adjust the X-axis position of the battery module; the two vertical adjustment mechanisms are respectively connected to both ends of the load-bearing crossbeam and are used to adjust the Z-axis position of the battery module; the lateral adjustment mechanism is connected to the load-bearing crossbeam and is used to adjust the Y-axis position of the battery module.

[0007] Furthermore, the gripping mechanism includes a clamping frame, a first sliding part, and a second sliding part. The first sliding part and the second sliding part are rotatably connected to both sides of the clamping frame. Guide rails are provided on both sides of the load-bearing crossbeam. The first sliding part and the second sliding part are slidably disposed on the guide rails on both sides. A gripping part for gripping the battery module is provided at the bottom of the clamping frame.

[0008] Furthermore, the clamping frame includes a first housing and a second housing that are detachably connected, with a sliding space formed between the first housing and the second housing, and the first sliding part and the second sliding part being symmetrically arranged in the sliding space.

[0009] Furthermore, the gripping part includes a gripping hook disposed at the bottom of the clamping frame and an openable locking member. The gripping hook has a hook opening, and the locking member is disposed corresponding to the hook opening and can lock the hook opening.

[0010] Furthermore, one of the vertical adjustment mechanisms is provided with a support at its top, and fixed plates extending upward are provided at both ends of the support in the length direction. One end of the load-bearing beam is supported on the support and can move in the length direction of the support. The horizontal adjustment mechanism is connected to the two fixed plates and passes through one end of the load-bearing beam.

[0011] Furthermore, the lateral adjustment mechanism includes a connector and an adjusting screw. The connector is connected to the load-bearing crossbeam, and the adjusting screw passes through both the connector and the load-bearing crossbeam. Both ends of the adjusting screw are connected to the fixing plates at both ends. The adjusting screw is used to adjust the Y-axis position of one end of the load-bearing crossbeam through the connector.

[0012] Furthermore, one end of the load-bearing crossbeam is provided with two limiting plates facing downwards, and the two ends of the support part in the width direction are limited between the two limiting plates, and the width between the two limiting plates is greater than the width of the support part.

[0013] Furthermore, it also includes a support mechanism located between the two vertical adjustment mechanisms, the support mechanism being detachably connected to the middle of the load-bearing crossbeam.

[0014] Furthermore, it also includes a lifting mechanism, which includes a lifting platform, wherein the bottom of another vertical adjustment mechanism is connected to the lifting platform.

[0015] Furthermore, the vertical adjustment mechanism includes a lifting part, a power part, and a fixed frame. The lifting part is movably mounted on the fixed frame. The power part is connected to the bottom of the lifting part and can drive the lifting part to move up and down. The load-bearing beam is supported on the top of the lifting part.

[0016] This utility model provides a battery module tooling fixture, including: a gripping mechanism, a lateral adjustment mechanism, a load-bearing crossbeam, and two vertical adjustment mechanisms. The gripping mechanism is used to grip the battery module; the gripping mechanism is slidably connected to the load-bearing crossbeam and is used to adjust the X-axis position of the battery module; the two vertical adjustment mechanisms are respectively connected to both ends of the load-bearing crossbeam and are used to adjust the Z-axis position of the battery module; the lateral adjustment mechanism is connected to the load-bearing crossbeam and is used to adjust the Y-axis position of the battery module. This utility model, by installing the gripping mechanism, lateral adjustment mechanism, and vertical adjustment mechanism, can adjust the X, Y, and Z-axis positions of the battery module respectively, allowing for free use of the fixture in confined spaces and greatly improving the flexibility of the battery module tooling fixture. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 A schematic diagram of the structure of a battery module tooling fixture provided in an embodiment of this utility model;

[0019] Figure 2 A schematic diagram of the gripping mechanism provided in an embodiment of this utility model;

[0020] Figure 3 for Figure 1 Enlarged view of section A;

[0021] Figure 4 for Figure 1 Enlarged view of section B;

[0022] Figure 5 for Figure 1 Enlarged view of section C.

[0023] Explanation of the markings in the image:

[0024] 10. Gripping mechanism; 11. Clamping frame; 111. Gripping part; 1111. Gripping hook; 11111. Hook opening; 1112. Locking element; 112. First housing; 113. Second housing; 12. First sliding part; 13. Second sliding part;

[0025] 20. Lateral adjustment mechanism; 21. Connecting component; 22. Adjusting screw;

[0026] 30. Load-bearing crossbeam; 31. Guide rail; 32. Limiting plate;

[0027] 40. Vertical adjustment mechanism; 41. Support unit; 411. Fixing plate; 42. Lifting unit; 43. Power unit; 44. Fixing frame;

[0028] 50. Supporting structures;

[0029] 60. Lifting mechanism; 61. Lifting platform. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0031] It should be understood that, when used in this specification and the appended claims, the terms "comprising" and "including" indicate the presence of the described features, integrals, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integrals, steps, operations, elements, components and / or collections thereof.

[0032] It should also be understood that the terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the scope of the invention. As used in this specification and the appended claims, the singular forms “a,” “an,” and “the” are intended to include the plural forms unless the context clearly indicates otherwise.

[0033] It should also be further understood that the term "and / or" as used in this specification and the appended claims refers to any combination of one or more of the associated listed items and all possible combinations, and includes such combinations.

[0034] Combination Figure 1 As shown, this utility model embodiment provides a battery module tooling fixture, including: a gripping mechanism 10, a horizontal adjustment mechanism 20, a load-bearing crossbeam 30, and two vertical adjustment mechanisms 40. The gripping mechanism 10 is used to grip the battery module; the gripping mechanism 10 is slidably connected to the load-bearing crossbeam 30 and is used to adjust the X-axis position of the battery module; the two vertical adjustment mechanisms 40 are respectively connected to both ends of the load-bearing crossbeam 30 and are used to adjust the Z-axis position of the battery module; the horizontal adjustment mechanism 20 is connected to the load-bearing crossbeam 30 and is used to adjust the Y-axis position of the battery module.

[0035] In this embodiment, the load-bearing crossbeam 30 serves as a supporting component of the tooling fixture, primarily providing installation and sliding space for the gripping mechanism 10 and the vertical adjustment mechanism 40. The gripping mechanism 10, mounted on the load-bearing crossbeam 30, is mainly used for gripping the battery module. A sliding connection is used between the gripping mechanism 10 and the load-bearing crossbeam 30, allowing the gripping mechanism 10 to move freely along the length of the load-bearing crossbeam 30, enabling position adjustment of the battery module in the X-axis direction according to installation requirements. The horizontal adjustment mechanism 20 works in conjunction with the gripping mechanism 10. Its main function is to adjust the position of the battery module in the Y-axis direction, further aligning it with the target installation position. During adjustment, the gripping mechanism 10 moves together with the horizontal adjustment mechanism 20, thereby achieving position adjustment of the battery module in the Y-axis direction. The vertical adjustment mechanisms 40 are installed at both ends of the load-bearing crossbeam 30, primarily used for lifting and lowering the battery module in the Z-axis direction. During the adjustment process, the vertical adjustment mechanism 40 can raise or lower the load-bearing beam 30 relative to the ground through vertical lifting and lowering movements, thereby driving the gripping mechanism 10 and the battery module to move in the Z-axis direction.

[0036] Through the coordinated action of the gripping mechanism 10, the lateral adjustment mechanism 20, the load-bearing crossbeam 30, and the vertical adjustment mechanism 40, the tooling fixture achieves comprehensive adjustment of the battery module in the X, Y, and Z axes. In use, the Z-axis height is first adjusted using the vertical adjustment mechanism 40 to raise the battery module to the specified height. Then, the placement of the battery module is adjusted by sliding the gripping mechanism 10 along the X-axis. Next, the lateral adjustment mechanism 20 is used for fine-tuning the battery module's positioning along the Y-axis. Finally, the Z-axis height is adjusted using the vertical adjustment mechanism 40 to lower the battery module to the specified height (the vertical adjustment mechanism 40 can be set with a lifting height limit, such as 1 cm to 30 cm). This allows the battery module to be installed accurately and quickly in space-constrained environments, improving operational convenience and safety.

[0037] Combination Figure 2 and Figure 3 As shown, in one embodiment, the gripping mechanism 10 includes a clamping frame 11, a first sliding part 12 and a second sliding part 13. The first sliding part 12 and the second sliding part 13 are rotatably connected to both sides of the clamping frame 11. Guide rails 31 are provided on both sides of the load-bearing crossbeam 30. The first sliding part 12 and the second sliding part 13 are slidably disposed on the guide rails 31 on both sides. A gripping part 111 for gripping the battery module is provided at the bottom of the clamping frame 11.

[0038] In this embodiment, the first sliding part 12 and the second sliding part 13 are respectively disposed on both sides of the clamping frame 11 and connected to the clamping frame 11 by a rotatable connection, thereby realizing the sliding function. Guide rails 31 are provided on both sides of the load-bearing beam 30. The guide rails 31 provide sliding tracks, allowing the gripping mechanism 10 to move along the guide rails 31 of the load-bearing beam 30 to adjust the X-axis position of the battery module. The first sliding part 12 and the second sliding part 13 are slidably connected to the guide rails 31 on both sides of the load-bearing beam 30. When the gripping mechanism 10 moves in the X-axis direction, the first sliding part 12 and the second sliding part 13 slide on the guide rails 31 to ensure that the clamping frame 11 can move stably and smoothly along the load-bearing beam 30. This double-sided sliding connection design helps improve the stability of the gripping mechanism 10, avoids deviation during sliding, and thus ensures that the battery module can move smoothly to the target area.

[0039] In addition, the bottom of the clamping frame 11 is provided with a gripping part 111. The main function of the gripping part 111 is to directly contact the battery module and effectively grip the battery module through appropriate clamping and fixing methods. The design of the gripping part 111 can adapt to battery modules of different sizes and shapes to ensure that there is no loosening or displacement during the gripping process. If needed, limiting parts can also be provided at both ends of the guide rail 31. The limiting parts can restrict the sliding of the first sliding part 12 and the second sliding part 13 to prevent the first sliding part 12 and the second sliding part 13 from sliding off from both ends of the guide rail 31.

[0040] In one embodiment, the clamping frame 11 includes a first housing 112 and a second housing 113 that are detachably connected, a sliding space is formed between the first housing 112 and the second housing 113, and the first sliding part 12 and the second sliding part 13 are symmetrically arranged in the sliding space.

[0041] In this embodiment, the first housing 112 and the second housing 113 are symmetrically arranged, with the sliding space located between the two housings. The first sliding part 12 and the second sliding part 13 are symmetrically arranged within the sliding space. This symmetrical structure helps to achieve sliding stability, thereby effectively preventing displacement during the movement of the clamping frame 11 and ensuring that the battery module can move along a predetermined trajectory. During operation, the first sliding part 12 and the second sliding part 13 can slide within the sliding space. That is, one side of the first sliding part 12 is rotatably connected to the first housing 112 via a connecting screw, and the other side of the first sliding part 12 slides along the length direction of the guide rail 31; similarly, one side of the second sliding part 13 is rotatably connected to the second housing 113 via a connecting screw, and the other side of the second sliding part 13 slides along the length direction of the guide rail 31. In addition, the detachable design allows for quick disassembly and assembly of the first housing 112 and the second housing 113 when maintenance or replacement of the sliding parts is required.

[0042] In one embodiment, the gripping part 111 includes a gripping hook 1111 disposed at the bottom of the clamping frame 11 and an openable locking member 1112. The gripping hook 1111 has a hook opening 11111, and the locking member 1112 is disposed corresponding to the hook opening and can lock the hook opening 11111.

[0043] In this embodiment, the front end of the gripping hook 1111 is provided with a hook opening 11111 for engaging with a corresponding part on the battery module. The size and shape of the hook opening 11111 can be designed according to requirements. When the gripping hook 1111 contacts the battery module, the hook opening 11111 engages with the corresponding part of the battery module, thereby achieving initial fixation. To further ensure gripping stability, the gripping part 111 is also provided with a locking member 1112. The function of the locking member 1112 is to lock the hook opening 11111 onto the gripping part of the battery module to prevent loosening during operation. Specifically, the locking member 1112 can cooperate with the hook opening 11111 manually or automatically to lock the gripping hook 1111 in a locked state. After the hook opening 11111 engages with the corresponding part of the battery module, the locking member 1112 is operated to lock the hook opening 11111, thereby locking the gripping hook 1111 to the battery module and forming a safe gripping state. For example, the hook 11111 is designed as a notched ring, and the locking part 1112 is designed as a long bar that can close the notched ring. The long bar can rotate on the notched ring to lock or open the notch.

[0044] In one embodiment, a support portion 41 is provided at the top of one of the vertical adjustment mechanisms 40, and fixed plates 411 extending upward are provided at both ends of the support portion 41 in the length direction. One end of the load-bearing beam 30 is supported on the support portion 41 and can move in the length direction of the support portion 41. The lateral adjustment mechanism 20 is connected to the two fixed plates 411 and passes through one end of the load-bearing beam 30.

[0045] In this embodiment, one end of the load-bearing crossbeam 30 is supported on the surface of the support portion 41 and can slide along the length of the support portion 41. The length of the support portion 41 serves as the sliding path for one end of the load-bearing crossbeam 30, allowing the position of one end of the load-bearing crossbeam 30 to be adjusted in the length direction as needed, thereby adapting to different installation requirements. Furthermore, the lateral adjustment mechanism 20 is connected to the fixing plates 411 at both ends of the support portion 41. The fixing plates 411 not only provide stable support for the load-bearing crossbeam 30 but also provide a fixing point for the installation of the lateral adjustment mechanism 20. The lateral adjustment mechanism 20 passes through one end of the load-bearing crossbeam 30, allowing that end of the load-bearing crossbeam 30 to be adjusted in the Y-axis direction. Through the movement control of the lateral adjustment mechanism 20, the lateral adjustment of the load-bearing crossbeam 30 between the fixing plates 411 can be achieved, thereby driving the gripping mechanism 10 and the battery module it holds to adjust their position in the Y-axis direction.

[0046] In actual operation, when it is necessary to adjust the battery module in the Y-axis direction, the horizontal adjustment mechanism 20 can be used to make one end of the load-bearing crossbeam 30 slide between the two fixed plates 411 to ensure that the battery module achieves ideal horizontal alignment during installation.

[0047] In one embodiment, the lateral adjustment mechanism 20 includes a connector 21 and an adjusting screw 22. The connector 21 is connected to the load-bearing crossbeam 30. The adjusting screw 22 passes through both the connector 21 and the load-bearing crossbeam 30. Both ends of the adjusting screw 22 are connected to the fixing plates 411 at both ends. The adjusting screw 22 is used to adjust the Y-axis position of one end of the load-bearing crossbeam 30 through the connector 21.

[0048] In this embodiment, the connecting member 21 is fixedly connected to the side of the load-bearing crossbeam 30 and acts as a bridge during adjustment, enabling the movement of the adjusting screw 22 to be effectively transmitted to the load-bearing crossbeam 30. The adjusting screw 22 passes through the connecting member 21 and the load-bearing crossbeam 30, and its two ends are respectively connected to the two ends of the fixing plate 411. With this design, the adjusting screw 22 can rotate along its own axis under the constraint of the fixing plate 411, thereby pushing the connecting member 21 and the load-bearing crossbeam 30 to move in the Y-axis direction. The rotation of the adjusting screw 22 can drive the connecting member 21 to slide linearly between the fixing plates 411, so that one end of the load-bearing crossbeam 30 is finely adjusted in the Y-axis direction. Specifically, when the adjusting screw 22 rotates in one direction, it pushes the connecting member 21 to move to one side along the Y-axis direction, thereby causing a lateral displacement of one end of the load-bearing crossbeam 30. When the adjusting screw 22 is rotated in the opposite direction, the connecting member 21 will move in the opposite direction, realizing the reverse adjustment of the crossbeam position. Since the two ends of the adjusting screw 22 are respectively connected to the fixed plate 411, the lateral adjustment mechanism 20 can maintain stability during the adjustment process, effectively avoiding the shaking or displacement of the load-bearing beam 30 caused by lateral movement.

[0049] In one embodiment, two limiting plates 32 are arranged downwards and opposite each other at one end of the load-bearing beam 30, and the two ends of the support part 41 in the width direction are limited between the two limiting plates 32, and the width between the two limiting plates 32 is greater than the width of the support part 41.

[0050] In this embodiment, the two ends of the support portion 41 in the width direction are limited between two limiting plates 32, thereby constraining the support portion 41 by the limiting plates 32 and preventing the load-bearing beam 30 from detaching from the support portion 41 during use. To accommodate the installation requirements of the support portion 41, the distance between the two limiting plates 32 is designed to be greater than the width of the support portion 41. This width difference provides the support portion 41 with room to maneuver, allowing for minor lateral adjustments on the load-bearing beam 30.

[0051] In one embodiment, a support mechanism 50 is also included, located between the two vertical adjustment mechanisms 40, and the support mechanism 50 is detachably connected to the middle of the load-bearing crossbeam 30.

[0052] In this embodiment, the support mechanism 50 is located in the middle of the load-bearing crossbeam 30 and is connected to the load-bearing crossbeam 30 via a detachable connection, forming an additional support point to further improve the stability of the entire device. The design intent of the support mechanism 50 is to provide additional support to the middle of the load-bearing crossbeam 30, thereby reducing structural deformation or breakage caused by the length of the load-bearing crossbeam 30. During operation, when the load-bearing crossbeam 30 bears the weight of the battery module, the support mechanism 50 distributes the load on the load-bearing crossbeam 30 by supporting the middle of the load-bearing crossbeam 30, reducing accuracy deviations that may be caused by excessive bending. The detachable connection between the support mechanism 50 and the load-bearing crossbeam 30 facilitates installation or disassembly in different operating scenarios. This detachable connection can be achieved through bolts, clips, etc., allowing the support mechanism 50 to be quickly removed when not needed to adapt to different installation requirements. Simultaneously, during installation, the support mechanism 50 can be fixed to the middle position of the load-bearing crossbeam 30 through simple assembly.

[0053] Combination Figure 4 As shown, in one embodiment, it also includes a lifting mechanism 60, which includes a lifting platform 61, wherein the bottom of another vertical adjustment mechanism 40 is connected to the lifting platform 61.

[0054] In this embodiment, the lifting platform 61 is located at the bottom of another vertical adjustment mechanism 40, providing support during vertical position adjustment. The function of the lifting platform 61 is to distribute the pressure and weight load generated by the vertical adjustment mechanism 40 during operation. In actual operation, the lifting platform 61 can stably support the battery module and cooperate with the gripping mechanism 10 for clamping operations. Of course, limiting components can also be provided along the edge of the lifting platform 61 to prevent the battery module from slipping off due to external forces when placed on the lifting platform 61.

[0055] Combination Figure 5 As shown, in one embodiment, the vertical adjustment mechanism 40 includes a lifting part 42, a power part 43, and a fixed frame 44. The lifting part 42 is movably mounted on the fixed frame 44. The power part 43 is connected to the bottom of the lifting part 42 and can drive the lifting part 42 to move up and down. The load-bearing beam 30 is supported on the top of the lifting part 42.

[0056] In this embodiment, the fixed frame 44 serves as the support frame for the entire vertical adjustment mechanism 40, providing guidance and support for the lifting part 42, which can be vertically raised and lowered within the fixed frame 44. The power unit 43 is connected to the bottom of the lifting part 42 and primarily provides the driving force required for raising and lowering. The power unit 43 can be a hydraulic cylinder, electric actuator, or pneumatic device, etc., and the lifting part 42 is raised and lowered by controlling the extension and retraction of the power unit 43. When the power unit 43 is driven upward (towards the load-bearing beam 30), the lifting part 42 rises accordingly; conversely, when the power unit 43 is driven downward (away from the load-bearing beam 30), the lifting part 42 falls accordingly. The top of the lifting part 42 supports the load-bearing beam 30 and can be height-adjusted under the drive of the power unit 43. Through this support method, the load-bearing beam 30 can be height-adjusted in the Z-axis direction as the lifting part 42 moves to meet the needs of different installation heights. During operation, the lifting unit 42 drives the load-bearing crossbeam 30 to move up and down under the control of the power unit 43, so that the battery module is positioned vertically.

[0057] The complete installation and use process of battery module tooling fixtures includes the following 5 stages:

[0058] Grasping and Lifting Phase: In the initial state, the vertical adjustment mechanism 40 is first fixed to the base (on which the battery module will eventually be placed) by a locking mechanism. The locking mechanism includes bolts, rivets, and other tools. A support mechanism 50 is then erected on the load-bearing beam 30 to provide support for the load-bearing beam 30 before the battery module is grasped. The battery module is transported to the tooling construction starting area (i.e., the lifting mechanism 60, hereinafter the same) using a movable transfer tool (not shown in the figure). The battery module is grasped by the gripping mechanism 10. At this time, the movable transfer tool remains stationary and provides temporary support, while the two vertical adjustment mechanisms 40 lift the battery module to the desired height. The movable transfer tool then exits the tooling construction starting area, and the support mechanism 50 is disassembled, allowing the battery module to move horizontally.

[0059] Horizontal movement phase: The gripping mechanism 10 has the functions of gripping and moving on the load-bearing beam 30. The gripping mechanism 10 is moved horizontally to directly above the base, at which point the battery module is also positioned directly above the base.

[0060] Installation and Alignment Stage: Once the battery module is moved to a position directly above the base via the gripping mechanism 10, the installation and alignment operation can begin. The battery module's position along the Y-axis is adjusted by operating the lateral adjustment mechanism 20. The battery module's position along the X-axis is adjusted by operating the gripping mechanism 10. Adjustments are made along both the X-axis and Y-axis until the battery module and the mating part of the base (not shown in the figure) are properly aligned.

[0061] Lowering and Installation Phase: After the battery module mates with the base, the two vertical adjustment mechanisms 40 are used to gradually lower the battery module's height, bringing it closer to the base's mating surface. If necessary, during the lowering process, the X-axis and Y-axis positions can be fine-tuned again to ensure a closer fit between the battery module and the base. By continuously lowering the height (i.e., the Z-axis position) and continuously adjusting the X-axis and Y-axis positions, the battery module can eventually be installed in perfect alignment with the base. Once the battery module is fully in place on the base, the gripping mechanism 10 disengages from the battery module. At this point, the battery module is fully assembled and in place.

[0062] Tooling removal stage: After the battery module is installed on the base, the tooling fixtures can be removed. First, remove the horizontal adjustment mechanism 20 so that the load-bearing crossbeam 30 can be detached; then gradually remove the load-bearing crossbeam 30 and the vertical adjustment mechanism 40.

[0063] It should be noted that during the installation phase of the battery module fixture, the installation and assembly can be performed by reversing the disassembly steps described above, which will not be repeated here.

[0064] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in this utility model, and these modifications or substitutions should all be covered within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. A battery module tooling fixture, characterized in that, include: The device includes a gripping mechanism, a lateral adjustment mechanism, a load-bearing crossbeam, and two vertical adjustment mechanisms. The gripping mechanism is used to grip the battery module. The gripping mechanism is slidably connected to the load-bearing crossbeam and is used to adjust the X-axis position of the battery module; the two vertical adjustment mechanisms are respectively connected to both ends of the load-bearing crossbeam and are used to adjust the Z-axis position of the battery module; the horizontal adjustment mechanism is connected to the load-bearing crossbeam and is used to adjust the Y-axis position of the battery module.

2. The battery module tooling fixture according to claim 1, characterized in that, The gripping mechanism includes a clamping frame, a first sliding part, and a second sliding part. The first sliding part and the second sliding part are rotatably connected to both sides of the clamping frame. Guide rails are provided on both sides of the load-bearing crossbeam. The first sliding part and the second sliding part are slidably disposed on the guide rails on both sides. A gripping part for gripping the battery module is provided at the bottom of the clamping frame.

3. The battery module tooling fixture according to claim 2, characterized in that, The clamping frame includes a first housing and a second housing that are detachably connected, with a sliding space formed between the first housing and the second housing, and the first sliding part and the second sliding part being symmetrically arranged in the sliding space.

4. The battery module tooling fixture according to claim 2, characterized in that, The gripping part includes a gripping hook disposed at the bottom of the clamping frame and an openable locking member. The gripping hook has a hook opening, and the locking member is disposed corresponding to the hook opening and can lock the hook opening.

5. The battery module tooling fixture according to claim 1, characterized in that, One of the vertical adjustment mechanisms has a support at its top, and fixed plates extending upward are provided at both ends of the support in the length direction. One end of the load-bearing beam is supported on the support and can move in the length direction of the support. The horizontal adjustment mechanism is connected to the two fixed plates and passes through one end of the load-bearing beam.

6. The battery module tooling fixture according to claim 5, characterized in that, The lateral adjustment mechanism includes a connector and an adjusting screw. The connector is connected to the load-bearing crossbeam. The adjusting screw passes through both the connector and the load-bearing crossbeam, and both ends of the adjusting screw are respectively connected to the fixing plates at both ends. The adjusting screw is used to adjust the Y-axis position of one end of the load-bearing crossbeam through the connector.

7. The battery module tooling fixture according to claim 5, characterized in that, Two limiting plates are arranged downwards and opposite each other at one end of the load-bearing crossbeam. The two ends of the support part in the width direction are limited between the two limiting plates, and the width between the two limiting plates is greater than the width of the support part.

8. The battery module tooling fixture according to claim 1, characterized in that, It also includes a support mechanism located between the two vertical adjustment mechanisms, the support mechanism being detachably connected to the middle of the load-bearing crossbeam.

9. The battery module tooling fixture according to claim 1, characterized in that, It also includes a lifting mechanism, which includes a lifting platform, wherein the bottom of another of the vertical adjustment mechanisms is connected to the lifting platform.

10. The battery module tooling fixture according to claim 1, characterized in that, The vertical adjustment mechanism includes a lifting part, a power part, and a fixed frame. The lifting part is vertically mounted on the fixed frame. The power part is connected to the bottom of the lifting part and can drive the lifting part to move up and down. The load-bearing beam is supported on the top of the lifting part.

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