Efficient winding machine

Abstract

The utility model relates to the technical field of film winding, in particular to an efficient winding machine which comprises two supporting plates, a guide mechanism arranged between the two supporting plates, a support arranged on one sides of the supporting plates, a first air cylinder installed on the support, a third rotating roller arranged below a second rotating roller, a movable plate arranged on the third rotating roller, and a second air cylinder installed on the movable plate. The movable plate is provided with an adjusting mechanism, a winding mechanism is further arranged between the two supports, the supports are provided with supporting rods, a positioning plate is arranged between the two supporting rods, the positioning plate is provided with an eighth rotating roller, and the positioning plate is further provided with a spring. The winding machine is novel in structure, solves the problems of low production efficiency and unqualified product quality caused by loosening, tower shape, staggered layer and strip deviation when the existing winding machine is used for winding a film, meets different use requirements, improves the winding working efficiency, and is high in practicability.

Description

Technical Field

[0001] This utility model relates to the field of film winding technology, specifically to a high-efficiency winding machine. Background Technology

[0002] Thin films are materials with extremely thin thicknesses, typically ranging from a few micrometers to a few millimeters. They are widely used in various industries, including packaging, electronics, medicine, and construction. Thin films can be made from materials such as plastics, metals, glass, and paper, and their properties and manufacturing processes vary depending on their intended use.

[0003] Films typically require winding during production. Whether it's plastic film, aluminum foil film, or other types of film materials, winding is a crucial step in their manufacturing process. Films are usually large-format, long rolls. Winding them into rolls saves space, facilitates storage, packaging, and transportation, and reduces the risk of damage. In film production, winding machines automatically roll continuously produced films into neat rolls, improving production efficiency and reducing manual labor. Film materials are often very thin and flexible, easily deformed by external factors. Winding maintains the film's neatness and consistency, preventing wrinkles, damage, or contamination. Many films, after winding, proceed to subsequent processing stages such as cutting, printing, and coating. Therefore, winding is also an important step to ensure the smooth operation of the film in subsequent processes. Through precise control of the winding machine, the production line can more stably control the film's thickness, tension, and width, thereby ensuring consistent product quality.

[0004] Existing winding machines frequently encounter problems such as loose winding, tapering, misalignment, and strip misalignment when winding film, resulting in low film quality and processing efficiency. Furthermore, their fixed structure prevents adjustments based on requirements, making them impractical. No solutions have yet been proposed to address these technical issues. Utility Model Content

[0005] In response to the problems in related technologies, this utility model proposes a high-efficiency winding machine to overcome the aforementioned technical problems existing in the existing related technologies. The purpose of this utility model is to solve the problems of low production efficiency and unqualified product quality caused by loose winding, tapering, misalignment, and strip deviation when the existing winding machine is winding film. It meets different usage needs, improves winding efficiency, and has strong practicality.

[0006] To achieve the above objectives, this utility model provides the following technical solution: A high-efficiency winding machine, comprising two support plates, with a guiding mechanism disposed between the two support plates. The guiding mechanism includes a drive motor, a main rotating roller, a guide roller, and a rotating roller. The drive motor is mounted on one of the support plates. One end of the main rotating roller is movably connected to one of the support plates, and the other end of the main rotating roller is fixedly connected to the output end of the drive motor. The main rotating roller, the guide roller, and the rotating roller are movably connected. The guide roller and the rotating roller are respectively connected to the support plates. A bracket is disposed on one side of each support plate. A plurality of rotating rollers are disposed between the two brackets. A cylinder is mounted on each bracket. A rotating roller is disposed below one of the rotating rollers and a movable plate is disposed on the rotating roller. The cylinder delivers... The output end is connected to a movable plate, and the movable plate is provided with an adjustment mechanism. The adjustment mechanism includes cylinder two, an adjustment plate, cylinder three, rotating roller nine, rotating roller four, rotating roller five, cylinder four, and rotating roller six. Cylinder two is mounted on the movable plate, and the adjustment plate is mounted on the movable plate and movably connected to the movable plate. The output end of cylinder two is movably connected to one end of the adjustment plate. The two ends of rotating roller nine are respectively connected to two of the adjustment plates. Cylinder three is mounted on the adjustment plate, and the two ends of rotating roller four are respectively connected to the output ends of two cylinder threes. There are two rotating rollers five, and their two ends are respectively connected to two of the adjustment plates. Cylinder four is mounted on the adjustment plate, and the two ends of rotating roller six are respectively connected to the output ends of two cylinder fours. A winding mechanism is also provided between the two supports.

[0007] Preferably, the winding mechanism includes a winding roller, a pressure roller, and a second drive motor. The second drive motor is mounted on one of the brackets. One end of the winding roller is connected to the second drive motor, and the other end of the winding roller is connected to another bracket. One end of the pressure roller is connected to the bracket, and the other end of the pressure roller is connected to the pressure roller.

[0008] Preferably, the bracket is connected to a plurality of rotating rollers via a support plate.

[0009] Preferably, both ends of the main roller are connected to auxiliary rollers via connecting plates.

[0010] Preferably, the bracket is provided with support rods, and a positioning plate is provided between the two support rods. A rotating roller is provided on the positioning plate, and the two ends of the positioning plate are respectively sleeved on the two support rods. A spring is also provided on the positioning plate, and the spring is sleeved on the outer surface of the support rod.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] (1) This utility model is a high-efficiency winding machine. By setting a drive motor, the main rotating roller can be driven to rotate. Since the main rotating roller, guide roller and rotating roller are movably connected, the main rotating roller drives the guide roller and rotating roller to rotate synchronously when rotating. The guide roller plays a guiding role, which effectively improves the working efficiency of film winding.

[0013] (2) This utility model is a high-efficiency winding machine. By setting an adjustment mechanism, it can meet different usage needs. When working, cylinder one can drive the moving plate to move. Starting cylinder two can adjust the position of the adjustment plate. Starting cylinder three can adjust the position of the rotating roller four. The two cylinders three work synchronously. Rotating roller nine and rotating roller five play a guiding role. Starting cylinder four can adjust the position of rotating roller six. It solves the problems of low production efficiency and unqualified product quality caused by loose winding, tower shape, mis-layering, and strip deviation when the existing winding machine winds the film. It can be adjusted according to the needs.

[0014] (3) This utility model is a high-efficiency winding machine. The film is wound up by setting up a winding mechanism. The second drive motor can drive the winding roller to rotate, thereby winding up the film. The pressure roller is connected to the winding roller, and the pressure roller plays the role of pressing the film to prevent the product from spreading. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the adjustment mechanism of this utility model;

[0017] Figure 3 for Figure 2 A magnified structural diagram of part A.

[0018] In the attached diagram, the following are the reference numerals: 1. Support plate; 2. Drive motor one; 3. Main roller; 4. Guide roller; 5. Rotating roller one; 6. Bracket; 7. Rotating roller two; 8. Cylinder one; 9. Rotating roller three; 10. Moving plate; 11. Cylinder two; 12. Adjusting plate; 13. Cylinder three; 14. Rotating roller nine; 15. Rotating roller four; 16. Rotating roller five; 17. Cylinder four; 18. Rotating roller six; 19. Take-up roller; 20. Pressure roller; 21. Drive motor two; 22. Support plate; 23. Rotating roller seven; 24. Auxiliary roller; 25. Support rod; 26. Positioning plate; 27. Rotating roller eight; 28. Spring. Detailed Implementation

[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0020] Example

[0021] Please see Figure 1-3 This utility model proposes a technical solution for a high-efficiency winding machine: A high-efficiency winding machine includes two support plates 1, with a guiding mechanism between the two support plates 1. The guiding mechanism includes a drive motor 2, a main rotating roller 3, a guide roller 4, and a rotating roller 5. The drive motor 2 is mounted on one support plate 1. One end of the main rotating roller 3 is movably connected to one support plate 1, and the other end of the main rotating roller 3 is fixedly connected to the output end of the drive motor 2. The main rotating roller 3, guide roller 4, and rotating roller 5 are movably connected. The guide roller 4 and rotating roller 5 are respectively connected to the support plate 1 and are respectively located on both sides of the main rotating roller 3. One end of the guide roller 4 is movably connected to one support plate 1. The two ends of the rotating roller 5 are movably connected to two support plates 1 respectively. Specifically, starting the drive motor 2 can drive the main rotating roller 3 to rotate. Since the main rotating roller 3, guide roller 4, and rotating roller 5 are movably connected, the main rotating roller 3 synchronously drives the guide roller 4 and rotating roller 5 to rotate when rotating. The guide roller 4 plays a guiding role, effectively improving the overall working efficiency. A bracket 6 is provided on one side of the support plate 1. Specifically, the bracket 6 plays a supporting role. Several rotating rollers 7 are arranged between the two brackets 6. Specifically, there are four rotating rollers 7. A cylinder 8 is installed on the bracket 6. A rotating roller 9 is arranged below one of the rotating rollers 7. A movable plate 10 is arranged on the rotating roller 9. The output end of cylinder 18 is connected to the movable plate 10. The movable plate 10 is equipped with an adjustment mechanism, which includes cylinder 21, an adjustment plate 12, cylinder 313, rotating roller 914, rotating roller 415, rotating roller 516, cylinder 417, and rotating roller 618. Cylinder 211 is mounted on the movable plate 10. The adjustment plate 12 is mounted on the movable plate 10 and movably connected to it. The output end of cylinder 211 is movably connected to one end of the adjustment plate 12. Both ends of rotating roller 914 are connected to the two adjustment plates 12 respectively. Cylinder 313 is mounted on the adjustment plate 12. Both ends of rotating roller 415 are connected to the output ends of the two cylinders 313 respectively. Rotating roller 516 has two... Both ends are connected to two adjusting plates 12 respectively. Cylinder 4 17 is installed on the adjusting plate 12. Both ends of the rotating roller 6 18 are connected to the output ends of the two cylinders 4 17 respectively. Specifically, when cylinder 1 8 is working, it can drive the moving plate 10 to move. Starting cylinder 2 11 can adjust the position of the adjusting plate 12. Starting cylinder 3 13 can adjust the position of the rotating roller 4 15. The two cylinders 3 13 work synchronously. The rotating roller 9 14 and rotating roller 5 16 play a guiding role. Starting cylinder 4 17 can adjust the position of the rotating roller 6 18 to meet different usage requirements. A winding mechanism is also provided between the two supports 6. Specifically, the winding mechanism can wind up the product.

[0022] Please see Figure 1-2As shown, the winding mechanism further includes a winding roller 19, a pressure roller 20, and a second drive motor 21. The second drive motor 21 is mounted on a bracket 6. One end of the winding roller 19 is connected to the second drive motor 21, and the other end of the winding roller 19 is connected to another bracket 6. One end of the pressure roller 20 is connected to the bracket 6, and the other end of the pressure roller 20 is connected to the pressure roller 20.

[0023] In this embodiment, starting the drive motor 21 can drive the take-up roller 19 to rotate, thereby taking up the product. By setting the pressure roller 20 to be connected to the take-up roller 19, the pressure roller 20 plays the role of pressing the product to prevent the product from spreading. The outer surface of the pressure roller 20 is covered with a rubber sleeve to meet different usage requirements.

[0024] Please see Figure 1-2 As shown, furthermore, the support 6 is connected to several rotating rollers 23 via the support plate 22.

[0025] In this embodiment, the rotating roller 723 plays an auxiliary role, effectively improving the stability of winding.

[0026] Please see Figure 1-2 As shown, both ends of the main roller 3 are further connected to auxiliary rollers 24 via connecting plates.

[0027] In this embodiment, the connecting plate serves to support the auxiliary roller 24, which effectively improves working efficiency.

[0028] Please see Figure 2 As shown, the bracket 6 is further provided with a support rod 25, and a positioning plate 26 is provided between the two support rods 25. A rotating roller 27 is provided on the positioning plate 26. The two ends of the positioning plate 26 are respectively sleeved on the two support rods 25. A spring 28 is also provided on the positioning plate 26, and the spring 28 is sleeved on the outer surface of the support rod 25.

[0029] In this embodiment, the support rod 25 serves to support the positioning plate 26, the rotating roller 27 serves as an auxiliary, and several springs 28 are provided, which are respectively located at the upper and lower ends of the positioning plate 26.

[0030] The working principle of this utility model:

[0031] When the film needs to be wound up, starting the drive motor 2 will drive the main roller 3 to rotate. Since the main roller 3, guide roller 4, and rotating roller 5 are movably connected, the main roller 3 will synchronously drive the guide roller 4 and rotating roller 5 to rotate. The guide roller 4 plays a guiding role, effectively improving the working efficiency of film winding. Different usage requirements can be met by adjusting the mechanism. When working, cylinder 8 can drive the moving plate 10 to move. Starting cylinder 11 can adjust the position of the adjusting plate 12, and starting cylinder 13 can adjust the position of the rotating roller 15. Adjustments are made, with two cylinders 313 working synchronously. Rotating rollers 914 and 516 serve as guides. Starting cylinder 417 adjusts the position of rotating roller 618. The film is wound up through the winding mechanism. Starting drive motor 21 drives the winding roller 19 to rotate, thereby winding up the film. A pressure roller 20 is connected to the winding roller 19, which presses the film to prevent it from spreading. Support rod 25 supports positioning plate 26, and rotating roller 827 provides auxiliary support.

[0032] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency winding machine, characterized in that, The device includes two support plates (1), and a guide mechanism is provided between the two support plates (1). The guide mechanism includes a drive motor (2), a main rotating roller (3), a guide roller (4), and a rotating roller (5). The drive motor (2) is mounted on one of the support plates (1). One end of the main rotating roller (3) is movably connected to one of the support plates (1), and the other end of the main rotating roller (3) is fixedly connected to the output end of the drive motor (2). The main rotating roller (3), the guide roller (4), and the rotating roller (5) are movably connected. Next, the guide roller (4) and the first rotating roller (5) are respectively connected to the support plate (1). A bracket (6) is provided on one side of the support plate (1). Several second rotating rollers (7) are arranged between the two brackets (6). A first cylinder (8) is installed on the bracket (6). A third rotating roller (9) is arranged below one of the second rotating rollers (7). A moving plate (10) is provided on the third rotating roller (9). The output end of the first cylinder (8) is connected to the moving plate (10). An adjustment mechanism is provided on the moving plate (10). The adjusting mechanism includes cylinder two (11), adjusting plate (12), cylinder three (13), rotating roller nine (14), rotating roller four (15), rotating roller five (16), cylinder four (17), and rotating roller six (18). Cylinder two (11) is mounted on the moving plate (10). The adjusting plate (12) is set on the moving plate (10) and movably connected to the moving plate (10). The output end of cylinder two (11) is movably connected to one end of the adjusting plate (12). The two ends of the rotating roller nine (14) are respectively connected to two... The adjustment plate (12) is connected, the cylinder three (13) is mounted on the adjustment plate (12), the two ends of the rotating roller four (15) are respectively connected to the output ends of the two cylinders three (13), the rotating roller five (16) is provided in two, and the two ends are respectively connected to the two adjustment plates (12), the cylinder four (17) is mounted on the adjustment plate (12), the two ends of the rotating roller six (18) are respectively connected to the output ends of the two cylinders four (17), and a winding mechanism is also provided between the two supports (6).

2. The high-efficiency winding machine according to claim 1, characterized in that: The winding mechanism includes a winding roller (19), a pressure roller (20), and a second drive motor (21). The second drive motor (21) is mounted on one of the brackets (6). One end of the winding roller (19) is connected to the second drive motor (21), and the other end of the winding roller (19) is connected to another bracket (6). One end of the pressure roller (20) is connected to the bracket (6), and the other end of the pressure roller (20) is connected to the pressure roller (20).

3. The high-efficiency winding machine according to claim 1, characterized in that: The bracket (6) is connected to several rotating rollers (23) via a support plate (22).

4. The high-efficiency winding machine according to claim 1, characterized in that: Both ends of the main roller (3) are connected to auxiliary rollers (24) via connecting plates.

5. A high-efficiency winding machine according to claim 1, characterized in that: The bracket (6) is provided with a support rod (25), and a positioning plate (26) is provided between the two support rods (25). A rotating roller (27) is provided on the positioning plate (26). The two ends of the positioning plate (26) are respectively sleeved on the two support rods (25). A spring (28) is also provided on the positioning plate (26), and the spring (28) is sleeved on the outer surface of the support rod (25).

Images