Tobacco tray lifting support of tray unloader
By improving the structural design of the smoke tray lifting bracket of the unloading machine, and utilizing the combination of back plate, base and connectors, the problems of tilting and jamming during the lifting process caused by smoke tray deformation were solved, thus improving the stability and efficiency of equipment operation.
Patent Information
- Application Number
- CN202422859286.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-22
AI Technical Summary
The existing smoke tray lifting support of the unloading machine is prone to deformation, which can cause the smoke tray to tilt, collide, or get stuck during the lifting process, affecting the operating efficiency of the equipment.
The design incorporates a back panel, base, and connectors. The base consists of hexagonal A3 steel cylindrical connectors and support blocks. The support blocks are reinforced, and the back panel is angle-adjustable to increase friction and ensure the smoke tray is lifted vertically.
It effectively solves the problems of tilting and jamming of the smoke tray during the lifting process, ensures the operating efficiency of the equipment, extends the service life of the support, reduces the concentration of friction points, and improves the smoothness of operation.
Smart Images

Figure CN223496069U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tobacco packaging production, specifically to a tobacco tray lifting support for an unloading machine. Background Technology
[0002] The YB19 unloading machine is used for conveying and unloading cigarette sticks. A full cigarette tray is placed on the full tray input device. The conveyor belt sends the full tray to the tray stopper. In each cycle, only the first full tray is released by the stopper and conveyed to the slide table, then to the waiting position above the cigarette tray lifting device. The lifting platform of the cigarette tray lifting device rises from its bottom limit position, removes the full tray, and conveys it to the open tray frame of the cigarette tray turning device. After the tray clamps on the tray frame close, the cigarette tray lifting device lowers back, leaving the turning range of the cigarette tray turning device and entering the set waiting position. Currently, the lifting bracket of this model of unloading machine is prone to deformation during use. This deformation often causes the full tray on the lifting frame to tilt, resulting in the cigarette tray colliding with or getting stuck at the edge of the tray frame during lifting. This prevents the tray from being pushed vertically and smoothly into the tray frame of the turning device, causing the unloading machine to stop and severely affecting its operating efficiency. Summary of the Invention
[0003] To address the aforementioned technical problems, this utility model provides a lifting device with a more concentrated force point and less susceptibility to deformation, used to stabilize the position of the smoke tray and reduce collisions and jamming during full-tray lifting. The specific technical solution is as follows:
[0004] A lifting bracket for a smoke tray unloading machine, the bracket including a back plate, a base and connecting parts;
[0005] The back plate is connected to the lifting plate of the lifting cylinder for vertically receiving and delivering the smoke tray. The lower left and right sides of the vertical back plate are provided with positioning holes for connecting with the base.
[0006] The base includes a left support block and a right support block. The two support blocks are at the same horizontal height and are fixedly installed in the positioning holes on the back plate by bolts. The bottom of the support blocks is provided with a reinforcing member connected to the back plate.
[0007] The connector is a hexagonal cylindrical connector, which is placed between two support blocks to connect and fix the two support blocks. The connector is perpendicular to the two support blocks.
[0008] Furthermore, the back plate is also provided with a clearance hole, which is directly opposite the screw of the lifting plate to prevent the angle from being restricted by the nut on the lifting plate.
[0009] Furthermore, the back plate has mounting holes on its side for connecting with the lifting plate. The mounting holes are symmetrically arranged on the left and right sides, and there is at least one pair of mounting holes on the back plate. The diameter of the mounting holes gradually decreases from the outside to the inside.
[0010] Furthermore, the back plate is provided with an adjustment hole in the middle for adjusting the angle of the back plate by screwing in a bolt.
[0011] Furthermore, the support block is a strip structure with a right-angled trapezoidal cross-section. The top surface of the support block is a horizontal plane, and the bottom surface includes a support surface and an inclined surface to reduce the weight of the support block while ensuring stability.
[0012] Furthermore, the height of the adjustment hole is lower than the top surface of the support block.
[0013] Furthermore, the reinforcing member is a triangular support foot disposed at the lower end of the support surface of the support block.
[0014] Furthermore, the bottom of the groove of the triangular support corner is provided with a stabilizing hole for fixing to the support block.
[0015] Furthermore, the top surface of the support block is sandblasted to increase friction.
[0016] Furthermore, the back plate is made of A3 steel with a thickness of 4mm; the two support blocks of the base are 15mm thick.
[0017] The working principle of this utility model is as follows: A smoke tray lifting bracket for a smoke tray unloading machine includes a back plate, a base, and connecting parts. The specific operation for lifting and lowering smoke trays using this bracket is as follows:
[0018] Adjust the angle: Adjust the back plate (1) to a 10-degree angle between the back plate (1) and the support frame by adjusting the angle bolt (5). The purpose of the tilt angle is to match the position of the inlet of the flipping device. At the same time, the slight tilt angle can effectively reduce the spillage of the filter rod (8) during the lifting process.
[0019] The rising smoke tray (7) is in Figure 3 The tray waits at the indicated position until it is full. Once the full tray is in place, it is lifted at a constant speed into the tilting device, then lowered to the waiting position to wait for the tilting device to flip (full tray enters, empty tray exits). Then, it is lifted again to catch the empty tray and lowered at a constant speed onto the empty tray conveyor belt. This process is repeated.
[0020] Compared with the prior art, the beneficial effects of this utility model are:
[0021] (1) The base is a hexagonal A3 steel cylindrical connector, which reduces the force points and makes the force points more concentrated. This effectively solves the problem of the smoke tray being tilted and collided or stuck in the material tray frame during the lifting process, making the smoke tray move more smoothly and ensuring the operating efficiency of the equipment.
[0022] (2) The bottom of the base support block is equipped with a reinforcing component, which can greatly extend the service life of the smoke tray lifting bracket.
[0023] (3) Sandblasting the contact surface between the base and the smoke tray can increase the friction between the smoke tray and the base to prevent tipping. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the lifting support of this utility model;
[0025] Figure 2 This is a part drawing of the lifting bracket of this utility model;
[0026] Figure 3 This is a schematic diagram of the installation of the lifting bracket of this utility model;
[0027] Figure 4 This is a schematic diagram showing the placement of the smoke tray on the lifting bracket of this utility model;
[0028] Figure 5 This is a diagram showing the usage state of the lifting bracket of this utility model, which transports a full tray to the smoke tray turning device.
[0029] Figure 6 This utility model's lifting support is shown in the usage state of lowering an empty tray onto the empty tray conveyor belt.
[0030] In the diagram, 1-back plate; 11-positioning hole; 12-mounting hole; 13-clearance hole; 14-adjustment hole; 2-base; 21-top surface; 22-support surface; 23-sloping surface; 24-connection hole; 3-connector; 4-reinforcing member; 5-angle adjusting bolt; 6-track; 7-smoke tray; 8-filter rod. Detailed Implementation
[0031] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.
[0032] Example 1: A lifting bracket for a smoke tray unloading machine. The lifting bracket for the smoke tray 7 includes a back plate 1, a base 2, and a connector 3, as well as other accessories for connection. The accessories include 10 M6 spring washers, 10 M6 flat washers, and 10 M6 nuts.
[0033] The back plate 1 is made of A3 steel with a thickness of 4mm, such as Figure 1-2As shown, the back plate 1 has positioning holes 11 for connecting with the base 2 and mounting holes 12 for mounting the back plate 1 on the lifting plate. It also has clearance holes 13 and adjustment holes 14. The positioning holes 11 are located at the two right-angled edges at the bottom of the back plate 1, and the mounting holes 12 are located on the two vertical sides. Each side has at least one mounting hole 12, and the number and height of the mounting holes 12 on both sides are the same. The diameter of the mounting holes 12 gradually decreases from the outside to the inside, so that the nuts used to fix the back plate 1 can be embedded in the back plate 1. The clearance hole 13 is located at the lifting plate nut on the upper section of the back plate 1 to avoid the restriction of the installation position by the nut on the rear side of the back plate 1, so that the thickness of the back plate 1 is not less than 4mm; the adjustment hole 14 is located at the bottom of the back plate 1 to adjust the installation angle of the back plate 1 by screwing in the angle adjustment bolt 5, so that the angle between the back plate 1 and the support frame is 10 degrees, and the height of the adjustment hole 14 is lower than the top surface 21 of the support block, so as to avoid the tail end of the angle adjustment bolt 5 installed in the adjustment hole 14 hitting the smoke tray 7 and causing tilting.
[0034] The base 2 consists of two support blocks, each 15mm thick, including a left support block and a right support block. The connecting surfaces of the two support blocks have threaded holes. The left and right support blocks are fixed to the positioning holes 11 using nuts, ensuring they are at the same horizontal level. A reinforcing member 4, connected to the back plate 1, is located at the bottom of each support block. Each support block is a strip structure with a right-angled trapezoidal cross-section. The top surface 21 of the support block is horizontal and coated with sandblasting to increase friction. The bottom surface includes a support surface 22 and an inclined surface 23. The support block body also has connecting holes 24 for installing connectors 3. Each support block has at least one connecting hole, and the connecting holes 24 on the left and right support blocks are located in the same position.
[0035] The connector 3 is a hexagonal cylindrical connector 3 (hexagonal A3 steel cylinder). The two ends of the connector 3 are respectively connected to the connecting holes 24 at the same position on the body of the left support block and the right support block. The connector 3 is perpendicular to the two support blocks.
[0036] Example 2: A cigarette tray lifting bracket for a cigarette tray unloading machine. The cigarette tray lifting bracket includes a back plate 1, a base 2, and a connector 3. The reinforcing member 4 at the bottom of the back plate 1 is a triangular support foot set at the lower end of the support surface 22 of the support block. The bottom of the groove of the triangular support foot is provided with a stabilizing hole for fixing with the support block. An M6 nut passes through the stabilizing hole and connects with the support surface 22 of the support block to strengthen the support block.
[0037] It should be understood that the specific embodiments described above are merely illustrative or explanatory of the principles of this utility model and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within its protection scope. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.
Claims
1. A lifting bracket for a cigarette tray unloading machine, characterized in that, The bracket includes a back plate (1), a base (2), and a connector (3); The back plate (1) is connected to the lifting plate of the lifting cylinder for receiving and delivering the smoke tray (7) in the vertical direction. The lower corners of the vertical back plate (1) are provided with positioning holes (11) for connecting with the base (2). The base (2) includes a left support block and a right support block. The two support blocks are at the same horizontal height and are fixedly installed in the positioning holes (11) on the back plate (1) by bolts. The bottom of the support block is provided with a reinforcing member (4) connected to the back plate (1). The connector (3) is a hexagonal cylindrical connector (3). The connector (3) is set between two support blocks to connect and fix the two support blocks. The connector (3) is perpendicular to the two support blocks.
2. The lifting bracket for a tray unloading machine according to claim 1, characterized in that, The back plate (1) is also provided with a clearance hole (13), and the clearance hole (13) is used to lift the plate screw to prevent the angle adjustment from being restricted by the nut on the lifting plate.
3. The lifting bracket for the smoke tray of an unloading machine according to claim 1, characterized in that, The back plate (1) has mounting holes (12) on its side for connecting with the lifting plate. The mounting holes (12) are symmetrically arranged on the left and right sides, and there is at least one pair of mounting holes (12) on the back plate (1). The diameter of the mounting holes (12) gradually decreases from the outside to the inside.
4. The lifting bracket for the smoke tray of an unloading machine according to claim 1, characterized in that, The back plate (1) is also provided with an adjustment hole (14) in the middle, which can be used to adjust the angle of the back plate (1) by screwing in the adjustment bolt (5).
5. The lifting bracket for a tray unloading machine according to claim 1, characterized in that, The support block is a strip structure with a right-angled trapezoidal cross-section. The top surface (21) of the support block is a horizontal plane, and the bottom surface includes a support surface (22) and an inclined surface (23).
6. The lifting bracket for a tray unloading machine according to claim 4, characterized in that, The height of the adjustment hole (14) is lower than the top surface (21) of the support block.
7. The lifting bracket for a tray unloading machine according to claim 1, characterized in that, The reinforcing member (4) is a triangular support foot located at the lower end of the support surface (22) of the support block.
8. The lifting bracket for the smoke tray of an unloading machine according to claim 7, characterized in that, The bottom of the triangular support foot is provided with stabilizing holes for fixing to the support block.
9. A lifting bracket for a tray unloading machine according to claim 5, characterized in that, The top surface (21) of the support block is sandblasted to increase friction.
10. A lifting bracket for a cigarette tray unloading machine according to claim 1, characterized in that, The back plate (1) is made of A3 steel with a thickness of 4mm; the two support blocks of the base (2) have a thickness of 15mm.