Vacuum coating processing jig convenient to adjust

By designing rotating and disassembly components, the problems of residual coating material and workpiece angle adjustment in vacuum coating processing fixtures were solved, enabling rapid disassembly of the main body and uniform distribution of coating material, thus improving coating quality.

CN223496595UActive Publication Date: 2025-10-31KARE TECHNOLOGY (BEIJING) CO LTD
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Patent Information

Application Number
CN202422837728.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-10-31
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

Existing vacuum coating fixtures often leave coating material residue on the main body surface during the coating process, making them difficult to clean. Furthermore, positioning is inconvenient when coating irregular workpieces from multiple angles.

Method used

The design incorporates a rotating assembly and a disassembly assembly, including a rotating ring, an external gear ring, a rotating cylinder, an L-shaped plate, a beveled slide bar, and an electric push rod. The main body is rotated by a motor and fixed by an insert block, enabling quick disassembly and angle adjustment of the main body.

Benefits of technology

It enables rapid disassembly and cleaning of the main body, flexible adjustment of the workpiece angle, and improves the coating quality and uniform distribution of materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vacuum coating processing jig convenient to adjust, and relates to the technical field of processing jigs, the vacuum coating processing jig comprises a base, the top end of the base is provided with a rotating assembly, the top end of the rotating assembly is provided with a mounting and dismounting assembly, and the top end of the mounting and dismounting assembly is provided with a main body; the rotating assembly comprises a rotating circular ring which is arranged at the top end of the base, the mounting and dismounting assembly comprises a rotating cylinder, a placement cylinder is inserted into the inner wall of the rotating cylinder and fixedly connected with the main body, four L-shaped plates are fixedly mounted on the outer wall of the rotating cylinder, and bevel edge sliding rods slidably penetrate through the outer walls of the four L-shaped plates; the mounting and dismounting assembly can quickly mount and dismount the main body, the main body can be conveniently cleaned and maintained, the rotating assembly enables a workpiece on the main body to rotate, the angle of the workpiece can be adjusted, a coating material can be uniformly distributed on the surface of the workpiece, and the coating efficiency is improved. And the workpiece coating quality is improved.
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Description

Technical Field

[0001] This utility model relates to the field of processing fixture technology, specifically to a vacuum coating processing fixture that is easy to adjust. Background Technology

[0002] Vacuum coating technology is widely used in various fields of life and production. In order to improve the stability of vacuum coating, a fixture is needed to position the coated product, increase the stability of the coating process, prevent the coating from deviating, and improve the quality of vacuum coating.

[0003] In the prior art, such as the adjustable vacuum coating processing fixture described in patent number CN221645043U, which relates to the field of processing fixture technology; while this utility model includes a base, the upper surface of which is provided with a main body, the middle end of which is rotatably provided with a first lead screw, a moving plate threaded onto the first lead screw, a connecting block slidably provided at the top of the moving plate, the top of the connecting block being fixedly connected to the lower surface of the main body, and a U-shaped bracket fixedly provided at one end of the moving plate, the middle end of which is rotatably provided with a first helical gear; the first motor and the second motor provided in this utility model can respectively drive the first lead screw and the second lead screw to rotate, so that the vacuum-coated workpiece positioned by the main body can be driven laterally and longitudinally, thereby facilitating the operator to control and adjust the position of the positioned vacuum-coated workpiece, making it more adaptable to adjustment during processing and meeting different work requirements.

[0004] While the aforementioned patent can position workpieces for vacuum coating, it still has some problems. The main body is fixedly connected to the connecting block, making it inconvenient to install and disassemble the main body. During the coating process, coating material may remain on the surface of the main body, which requires disassembling the main body for cleaning and maintenance. In addition, some irregularly shaped workpieces may require coating from different angles. Therefore, this utility model provides a vacuum coating processing fixture that is easy to adjust. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an easily adjustable vacuum coating processing fixture, which solves the problem that coating material may remain on the surface of the workpiece during coating, requiring the disassembly of the workpiece for cleaning and maintenance. Additionally, some irregularly shaped workpieces may require coating from different angles.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: a vacuum coating processing fixture that is easy to adjust, including a base, a rotating component at the top of the base, an installation / removal component at the top of the rotating component, and a main body at the top of the installation / removal component;

[0007] The rotating assembly includes a rotating ring, which is rotatably mounted on the top of the base, and an external toothed ring is fixedly sleeved on the outer wall of the rotating ring;

[0008] The installation and dismantling assembly includes a rotating cylinder, which is fixedly connected to a rotating ring. A placement cylinder is inserted into the inner wall of the rotating cylinder and is fixedly connected to the main body. Four L-shaped plates are fixedly installed on the outer wall of the rotating cylinder. A slanted slide rod slides through the outer wall of each of the four L-shaped plates. A plug is fixedly installed at the output end of each of the four slanted slide rods. A spring is sleeved on the outer wall of each of the four slanted slide rods.

[0009] Preferably, one end of the outer wall of each of the four insert blocks penetrates the outer wall of the rotating cylinder, and the outer wall of the cylinder is provided with four insertion holes. The four insert blocks are respectively matched with the four insertion holes. One end of each of the four springs is fixedly connected to the outer wall of the four L-shaped plates, and the other end of each of the four springs is fixedly connected to the outer wall of the four insert blocks.

[0010] Preferably, the top of the rotating cylinder has two locking grooves, and the outer wall of the placing cylinder is fixedly installed with two locking strips, each of which matches one of the two locking grooves.

[0011] Preferably, two electric push rods are fixedly installed at the top of the base, and a beveled ring is fixedly installed at the output end of the two electric push rods. The inner wall of the beveled ring and the four beveled slide rods are fitted together.

[0012] Preferably, a motor is fixedly installed at the bottom end of the base, the output end of the motor passes through the top end of the base, and a gear is fixedly installed thereon, the gear meshing with an external gear ring.

[0013] Preferably, a circular groove is provided through the bottom end of the base, a rotary joint is fixedly connected to the bottom end of the main body, and an air inlet pipe is fixedly connected to the bottom of the rotary joint.

[0014] Beneficial effects

[0015] This invention provides an easily adjustable vacuum coating processing fixture. Compared with the prior art, it has the following advantages:

[0016] (1) When the main body needs to be disassembled, the electric push rod is turned on, and the electric push rod drives the inclined ring to move downward. At this time, the inclined slide rod will drive the insert block to move outward under the action of the spring force, so that the insert block is removed from the inner wall of the placement cylinder. At this time, the placement cylinder and the main body can be removed from the rotating cylinder, which makes it convenient to clean and maintain the main body. When the main body needs to be installed, first align the snap strip on the placement cylinder with the snap groove on the rotating cylinder, and then insert the placement cylinder into the bottom of the inner wall of the rotating cylinder. At this time, the insertion hole on the placement cylinder is aligned with the insert block. Then turn on the two electric push rods, and the two electric push rods drive the inclined ring to rise. During the rise of the inclined ring, the inclined slide rod will be squeezed. After the inclined slide rod is squeezed, it drives the insert block to be inserted into the insertion hole on the placement cylinder, thus completing the fixation of the placement cylinder. The main body can be installed quickly. The installation and disassembly components can quickly install and disassemble the main body, which makes it convenient to clean and maintain the main body.

[0017] (2) When the workpiece to be vacuum coated needs to be rotated, and the workpiece is coated from different angles, the motor can be turned on. The motor drives the gear to rotate, and the gear drives the outer gear ring to rotate. The outer gear ring then drives the rotating ring and the main body above to rotate, so that the workpiece on the main body can rotate. This allows the angle of the workpiece to be adjusted, so that the coating material can be evenly distributed on the surface of the workpiece, thereby improving the quality of the workpiece coating. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the overall structure of the present invention from another perspective;

[0020] Figure 3 This is a schematic diagram of the overall structure of the present invention from other perspectives;

[0021] Figure 4 This is a cross-sectional view of the overall structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the main structure of this utility model;

[0023] Figure 6 This is a partial structural diagram of the installation and removal components of this utility model.

[0024] In the diagram: 1. Base; 2. Rotary joint; 3. Rotating assembly; 31. Rotating ring; 32. External gear ring; 33. Motor; 35. Gear; 4. Installation and removal assembly; 41. Rotating cylinder; 42. L-shaped plate; 43. Slanted slide bar; 44. Spring; 45. Insert block; 46. Placement cylinder; 47. Snap-fit ​​strip; 48. Snap-fit ​​groove; 49. Electric push rod; 410. Slanted ring; 5. Main body; 6. Air inlet pipe; 7. Circular groove. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] This utility model provides two technical solutions:

[0027] Figures 1-6 The first embodiment is shown: an easily adjustable vacuum coating processing fixture, including a base 1, a rotating component 3 is provided at the top of the base 1, a mounting and dismounting component 4 is provided at the top of the rotating component 3, a main body 5 is provided at the top of the mounting and dismounting component 4, the main body 5 may have a cavity inside, and a set of adsorption holes is provided at the top. When the main body 5 is connected to an air compressor, a negative pressure can be generated at the top of the main body 5, thereby adsorbing and fixing the workpiece.

[0028] The rotating assembly 3 includes a rotating ring 31, which is rotatably mounted on the top of the base 1, and an outer toothed ring 32 is fixedly sleeved on the outer wall of the rotating ring 31.

[0029] The assembly 4 includes a rotating cylinder 41, which is fixedly connected to a rotating ring 31. A placement cylinder 46 is inserted into the inner wall of the rotating cylinder 41 and is fixedly connected to the main body 5. Four L-shaped plates 42 are fixedly installed on the outer wall of the rotating cylinder 41. A slanted slide rod 43 slides through the outer wall of each of the four L-shaped plates 42. An insert block 45 is fixedly installed at the output end of each of the four slanted slide rods 43. A spring 44 is sleeved on the outer wall of each of the four slanted slide rods 43. Under the action of the spring force of the spring 44, the insert block 45 can be moved.

[0030] One end of the outer wall of each of the four insert blocks 45 penetrates the outer wall of the rotating cylinder 41. The outer wall of the placement cylinder 46 has four insertion holes. The four insert blocks 45 are matched with the four insertion holes respectively. One end of each of the four springs 44 is fixedly connected to the outer wall of each of the four L-shaped plates 42. The other end of each of the four springs 44 is fixedly connected to the outer wall of each of the four insert blocks 45. The insert blocks 45 can be inserted into the insertion holes, thereby completing the fixation of the placement cylinder 46.

[0031] Two snap-fit ​​grooves 48 are provided at the top of the rotating cylinder 41. Two snap-fit ​​strips 47 are fixedly installed on the outer wall of the placement cylinder 46. The two snap-fit ​​strips 47 are respectively matched with the two snap-fit ​​grooves 48. When the snap-fit ​​strips 47 are inserted into the snap-fit ​​grooves 48, the insertion block 45 can be aligned with the insertion hole, making it convenient for the insertion block 45 to be inserted into the insertion hole. At the same time, the snap-fit ​​strips 47 inserted into the inner wall of the snap-fit ​​grooves 48 can also improve the stability of the placement cylinder 46 inside the rotating cylinder 41.

[0032] Figures 1-6 The second embodiment is shown. The main difference from the first embodiment is that two electric push rods 49 are fixedly installed at the top of the base 1. An inclined ring 410 is fixedly installed at the output end of the two electric push rods 49. The inner wall of the inclined ring 410 and four inclined slide rods 43 are fitted together. The electric push rods 49 can drive the inclined ring 410 to rise and fall. When the inclined ring 410 rises, it can squeeze the inclined slide rods 43, thereby driving the inclined slide rods 43 to move. At the same time, when the inclined slide rods 43 rotate, the inclined ring 410 can continuously squeeze the inclined slide rods 43. When the inclined ring 410 falls, the inclined slide rods 43 are not squeezed by the inclined ring 410.

[0033] A motor 33 is fixedly installed at the bottom of the base 1. The output end of the motor 33 passes through the top of the base 1 and is fixedly installed with a gear 35. The gear 35 meshes with the external gear ring 32. The motor 33 can drive the gear 35 to rotate, thereby driving the external gear ring 32 to rotate.

[0034] A circular groove 7 is provided through the bottom end of the base 1. A rotary joint 2 is fixedly connected to the bottom end of the main body 5. An air inlet pipe 6 is fixedly connected to the bottom of the rotary joint 2. The circular groove 7 allows the rotary joint 2 to be fixedly connected to the bottom end of the main body 5. The rotary joint 2 is existing technology and will not affect the rotation of the main body 5, and can always be connected to the main body 5.

[0035] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0036] During operation, first connect the air compressor's air pipe to the air inlet pipe 6. Then, place the workpiece to be vacuum coated on the top of the main body 5. A negative pressure is generated at the top of the main body 5 to adsorb the workpiece, fixing it in place. Coating can then be applied to the workpiece. When the workpiece needs to be rotated to be coated from different angles, the motor 33 can be turned on. The motor 33 drives the gear 35 to rotate, which in turn drives the outer gear ring 32 to rotate. The outer gear ring 32 then drives the rotating ring 31 and the main body 5 above to rotate, allowing the workpiece on the main body 5 to rotate. This allows the angle of the workpiece to be adjusted, ensuring that the coating material is evenly distributed on the workpiece surface, thus improving the coating quality. When the main body 5 needs to be disassembled, activate the two electric push rods 49. The electric push rods 49 drive the inclined ring 410 downwards. At this time, the inclined slide rod 43 will be driven by the spring force of the spring 44. The insert 45 moves outward, removing it from the inner wall of the placement cylinder 46. This allows the placement cylinder 46 and the main body 5 to be removed from the rotating cylinder 41, facilitating cleaning and maintenance of the main body 5. When the main body 5 needs to be installed, first align the snap-fit ​​strip 47 on the placement cylinder 46 with the snap-fit ​​groove 48 on the rotating cylinder 41. Then, insert the placement cylinder 46 into the bottom of the inner wall of the rotating cylinder 41. At this point, the insertion hole on the placement cylinder 46 is aligned with the insert 45. Then, activate the two electric push rods 49. The two electric push rods 49 drive the inclined ring 410 upward. During the upward movement of the inclined ring 410, it will press against the inclined slide rod 43. After being pressed, the inclined slide rod 43 drives the insert 45 to insert into the insertion hole on the placement cylinder 46, thus fixing the placement cylinder 46. This allows for quick installation of the main body 5. The installation and removal assembly 4 allows for quick installation and removal of the main body 5, facilitating cleaning and maintenance.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An easily adjustable vacuum coating processing fixture, comprising a base (1), characterized in that: The top of the base (1) is provided with a rotating component (3), the top of the rotating component (3) is provided with a mounting component (4), and the top of the mounting component (4) is provided with a main body (5). The rotating assembly (3) includes a rotating ring (31), which is rotatably mounted on the top of the base (1), and an outer toothed ring (32) is fixedly sleeved on the outer wall of the rotating ring (31). The installation and removal assembly (4) includes a rotating cylinder (41), which is fixedly connected to a rotating ring (31). A placement cylinder (46) is inserted into the inner wall of the rotating cylinder (41), and the placement cylinder (46) is fixedly connected to the main body (5). Four L-shaped plates (42) are fixedly installed on the outer wall of the rotating cylinder (41). A slanted slide rod (43) slides through the outer wall of each of the four L-shaped plates (42). A plug (45) is fixedly installed at the output end of each of the four slanted slide rods (43). A spring (44) is sleeved on the outer wall of each of the four slanted slide rods (43).

2. The easily adjustable vacuum coating processing fixture according to claim 1, characterized in that: One end of the outer wall of each of the four insert blocks (45) penetrates the outer wall of the rotating cylinder (41). The outer wall of the placement cylinder (46) is provided with four insertion holes. The four insert blocks (45) are respectively matched with the four insertion holes. One end of each of the four springs (44) is fixedly connected to the outer wall of each of the four L-shaped plates (42). The other end of each of the four springs (44) is fixedly connected to the outer wall of each of the four insert blocks (45).

3. The easily adjustable vacuum coating processing fixture according to claim 1, characterized in that: The top of the rotating cylinder (41) has two snap-fit ​​grooves (48), and the outer wall of the placement cylinder (46) is fixedly installed with two snap-fit ​​strips (47), and the two snap-fit ​​strips (47) are respectively matched with the two snap-fit ​​grooves (48).

4. The easily adjustable vacuum coating processing fixture according to claim 1, characterized in that: Two electric push rods (49) are fixedly installed at the top of the base (1). An inclined ring (410) is fixedly installed at the output end of the two electric push rods (49). The inner wall of the inclined ring (410) and four inclined slide rods (43) are fitted together.

5. The easily adjustable vacuum coating processing fixture according to claim 1, characterized in that: A motor (33) is fixedly installed at the bottom end of the base (1). The output end of the motor (33) passes through the top end of the base (1) and is fixedly installed with a gear (35). The gear (35) meshes with the external gear ring (32).

6. The easily adjustable vacuum coating processing fixture according to claim 1, characterized in that: The bottom end of the base (1) is provided with a circular groove (7), the bottom end of the main body (5) is fixedly connected to a rotary joint (2), and the bottom of the rotary joint (2) is fixedly connected to an air inlet pipe (6).

Citation Information

Patent Citations

  • Vacuum coating processing jig convenient to adjust

    CN221645043U