Tufting machine for artificial turf

Abstract

The utility model discloses a tufting machine for artificial turf, which belongs to the technical field of tufting machines and comprises a treatment box, a dust removal component is arranged inside the top of the treatment box, a needle bed is arranged at the top of the inside of the treatment box, a supporting rotating shaft is sleeved on the inner side of the treatment box through a bearing A, and a supporting wheel is arranged on the surface of the supporting rotating shaft. An electric push rod is arranged at the top of the interior of the treatment box, a tensioning frame is arranged at the bottom end of the electric push rod, and a tensioning rotating shaft sleeves the inner side of the tensioning frame through a bearing B. The tufting machine for the artificial turf has the beneficial effects that the dust removal assembly is arranged, so that impurities and dust can be treated, adsorbed and limited; according to the tufting yarn supporting device, the machining environment and finished products can be effectively protected, the tufting yarn can be lapped and supported by arranging the supporting rotating shaft and the supporting wheel, the tensioning frame, the tensioning rotating shaft and the tensioning wheel can be driven to ascend and descend through work of the electric push rod, and the tufting yarn can be tensioned and supported.

Description

Technical Field

[0001] This utility model relates to the field of tufting machine technology, and more specifically, to a tufting machine for artificial turf. Background Technology

[0002] Artificial turf is classified into injection-molded artificial turf and woven artificial turf according to its production process. Injection-molded artificial turf uses injection molding technology to extrude plastic granules into a mold in one go, and then uses bending technology to bend the turf so that the grass blades are arranged in a regular pattern with equal spacing and quantity, and the grass blades are completely uniform in height. It is suitable for kindergartens, sports fields, balconies, greening, sand and mud, etc. Artificial turf can be manufactured using tufting machines.

[0003] However, most existing tufting machines still have poor impurity removal effects, which cannot guarantee the quality of finished products, and the operation of tufting filament overlapping and feeding is more cumbersome. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a tufting machine for artificial turf, which has the characteristics of good impurity removal effect, ensuring finished product quality and simple feeding operation.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides a tufting machine for artificial turf, comprising a processing box, a dust removal component inside the top of the processing box, a needle bed inside the top of the processing box, a support shaft sleeved on the inner side of the processing box via bearing A, a support wheel on the surface of the support shaft, an electric push rod inside the top of the processing box, a tensioning frame at the bottom of the electric push rod, a tensioning shaft sleeved on the inner side of the tensioning frame via bearing B, a tensioning wheel on the surface of the tensioning shaft, tufting threads between the support wheel, the tensioning wheel and the needle, a winding frame on one side of the processing box, a winding device on one side of the winding frame, a winding wheel at one end of the winding device, a base fabric overlapping the surface of the winding wheel, and a baffle slidably connected inside the processing box.

[0008] When using an artificial turf tufting machine according to this technical solution, by setting up a dust removal component, impurities and dust can be treated, adsorbed, and limited, effectively protecting the processing environment and the finished product. By setting up a support shaft and support wheels, the tufting threads can be overlapped and supported. By operating an electric push rod, the tension frame, tension shaft, and tension wheel can be raised and lowered, providing tension support for the tufting threads. By setting up a take-up device, the bottom and tufting threads can be collected and processed. By setting up a baffle, the inside of the processing box can be protected.

[0009] Furthermore, a limiting plate is welded to one end of the supporting shaft, and a groove is formed on the surface of the baffle.

[0010] Furthermore, the bottom of the processing box is provided with a support leg, and the bottom of the support leg is provided with a support base.

[0011] Furthermore, a fixed frame is provided on one side of the processing box, and a fixed wheel is rotatably connected to the inner side of the fixed frame, with the bottom cloth overlapping the surface of the fixed wheel.

[0012] Furthermore, a support groove is provided inside the processing box, and a support slider is slidably connected in the support groove. The support slider is located on one side of the baffle.

[0013] Furthermore, the dust removal assembly includes a dust removal frame, which is disposed inside the top of the processing box. A support plate is disposed on the inner side of the dust removal frame, a drive motor is disposed on the top of the support plate, fan blades are disposed on the surface of the output shaft of the drive motor, and an electrostatic adsorption plate is disposed on the inner side of the dust removal frame.

[0014] (III) Beneficial Effects

[0015] In summary, this utility model has the following beneficial effects:

[0016] 1. By setting up dust removal components, impurities and dust can be processed, adsorbed, and limited, effectively protecting the processing environment and finished products. By setting up support shafts and support wheels, the tufted yarn can be overlapped and supported.

[0017] 2. The electric push rod can drive the tensioning frame, tensioning shaft and tensioning wheel to rise and fall, and can tension and support the tufted yarn. By setting up a winding device, it can drive the bottom and tufted yarn to be stored. By setting up a baffle, it can protect the inside of the processing box. Attached Figure Description

[0018] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one embodiment of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a front view structural diagram of the present utility model;

[0020] Figure 2 This is a side view of the structure of this utility model;

[0021] Figure 3This is a frontal cross-sectional view of the present invention.

[0022] Figure 4 This is a schematic diagram of the dust removal component in this utility model.

[0023] The labels in the attached diagram are:

[0024] 1. Support base; 2. Support leg; 3. Winder; 4. Winder frame; 5. Base fabric; 6. Winder wheel; 7. Baffle; 8. Groove; 9. Processing box; 10. Fixing frame; 11. Fixing wheel; 12. Support slide; 13. Support slider; 14. Support shaft; 15. Support wheel; 16. Dust removal assembly; 161. Dust removal frame; 162. Support plate; 163. Drive motor; 164. Fan blade; 165. Electrostatic adsorption plate; 17. Electric push rod; 18. Tensioning frame; 19. Tensioning shaft; 20. Tensioning wheel; 21. Needle bed; 22. Limiting plate. Detailed Implementation

[0025] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the technical solutions in the specific embodiments of this utility model are clearly and completely described below to further illustrate this utility model. Obviously, the specific embodiments described are only a part of the embodiments of this utility model, and not all of them. Example

[0026] The following is in conjunction with the appendix Figure 1-4 The present invention will be described in further detail below.

[0027] Please see Figure 1-4This utility model provides a technical solution: a tufting machine for artificial turf, including a processing box 9. A dust removal component 16 is installed inside the top of the processing box 9. The dust removal component 16 can treat, adsorb, and limit impurities and dust, effectively protecting the processing environment and the finished product. A needle bed 21 is installed at the top inside the processing box 9. A support shaft 14 is sleeved on the inner side of the processing box 9 via a bearing A. A support wheel 15 is installed on the surface of the support shaft 14. The support shaft 14 and support wheel 15 can overlap and support the tufting threads. An electric push rod 17 is installed at the top inside the processing box 9. The operation of the electric push rod 17 can drive the tensioning frame 18 and the tensioning shaft. The lifting and lowering of the tensioning wheel 19 and tensioning wheel 20 can provide tension and support for the tufted yarn. The bottom of the electric push rod 17 is equipped with a tensioning frame 18. The tensioning frame 18 is connected to the tensioning shaft 19 through the bearing B. The tensioning shaft 19 is equipped with a tensioning wheel 20. Tufted yarn is arranged between the support wheel 15, the tensioning wheel 20 and the needle. A winding frame 4 is arranged on one side of the processing box 9. A winding device 3 is arranged on one side of the winding frame 4. By setting the winding device 3, the bottom and tufted yarn can be wound up. A winding wheel 6 is arranged at one end of the winding device 3. The surface of the winding wheel 6 is covered with a bottom cloth 5. A baffle 7 is slidably connected inside the processing box 9. By setting the baffle 7, the inside of the processing box 9 can be protected.

[0028] Specifically, a limiting plate 22 is welded to one end of the supporting shaft 14, a groove 8 is provided on the surface of the baffle 7, a supporting leg 2 is provided at the bottom of the processing box 9, and a supporting seat 1 is provided at the bottom of the supporting leg 2.

[0029] By adopting the above technical solution, and by setting up support legs 2 and support base 1, the structure can be fixedly supported.

[0030] Specifically, a fixed frame 10 is provided on one side of the processing box 9, and a fixed wheel 11 is rotatably connected to the inside of the fixed frame 10. The bottom cloth 5 is attached to the surface of the fixed wheel 11. A support groove 12 is provided inside the processing box 9, and a support slider 13 is slidably connected in the support groove 12. The support slider 13 is located on one side of the baffle 7.

[0031] By adopting the above technical solution, the bottom fabric 5 can be overlapped and supported by setting the fixed frame 10 and the fixed wheel 11, and the baffle 7 can be limited and supported by setting the support groove 12 and the support slider 13.

[0032] Specifically, the dust removal assembly 16 includes a dust removal frame 161, which is located inside the top of the processing box 9. A support plate 162 is provided on the inner side of the dust removal frame 161. A drive motor 163 is provided on the top of the support plate 162. A fan blade 164 is provided on the surface of the output shaft of the drive motor 163. An electrostatic adsorption plate 165 is provided on the inner side of the dust removal frame 161.

[0033] By adopting the above technical solution, the drive motor 163 can drive the fan blade 164 to rotate, which facilitates the limit control of the fan blade 164. By setting the electrostatic adsorption plate 165, impurities can be adsorbed and restricted.

[0034] The working principle of this utility model is as follows:

[0035] When tufting artificial turf is required, first pull the baffle 7 to move it to one side. After opening the processing box 9, the tufting thread can be sequentially overlapped inside the support wheel 15, tension wheel 20, and needle bed 21. Then, the base fabric 5 is overlapped on the surface of the fixed wheel 11 and the take-up wheel 6. After overlapping the tufting thread and the base fabric 5, pull the baffle 7 to protect the inside of the processing box 9. Then, the controller can control the first electric push rod 17 to drive the tension frame 18, tension shaft 19, and tension wheel 20 to lift and lower, thus tensioning the tufting thread. After tensioning the tufting thread, the controller can control the needle bed 21 and the take-up device 3 to perform tufting on the artificial turf. During the tufting process, the dust removal component 16 can be used to adsorb and limit impurities during operation.

[0036] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. A tufting machine for artificial turf, comprising a processing box (9), characterized in that: The processing box (9) is equipped with a dust removal component (16) at the top and a needle bed (21) at the top inside the processing box (9). A support shaft (14) is sleeved on the inner side of the processing box (9) through a bearing A. A support wheel (15) is provided on the surface of the support shaft (14). An electric push rod (17) is provided at the top inside the processing box (9). The electric push rod (17) is provided with a tensioning frame (18) at the bottom. The tensioning frame (18) is connected to a tensioning shaft (19) through a bearing B. The tensioning shaft (19) is provided with a tensioning wheel (20). Tufted yarn is provided between the support wheel (15), the tensioning wheel (20) and the needle. A winding frame (4) is provided on one side of the processing box (9). A winding device (3) is provided on one side of the winding frame (4). A winding wheel (6) is provided at one end of the winding device (3). A base cloth (5) is attached to the surface of the winding wheel (6). A baffle (7) is slidably connected inside the processing box (9).

2. The artificial turf tufting machine according to claim 1, characterized in that: One end of the support shaft (14) is welded with a limiting plate (22), and the surface of the baffle (7) is provided with a groove (8).

3. The artificial turf tufting machine according to claim 1, characterized in that: The bottom of the processing box (9) is provided with a support leg (2), and the bottom of the support leg (2) is provided with a support base (1).

4. A tufting machine for artificial turf according to claim 1, characterized in that: A fixed frame (10) is provided on one side of the processing box (9), and a fixed wheel (11) is rotatably connected to the inner side of the fixed frame (10). The bottom cloth (5) overlaps the surface of the fixed wheel (11).

5. A tufting machine for artificial turf according to claim 1, characterized in that: The processing box (9) has a support groove (12) inside, and a support slider (13) is slidably connected in the support groove (12). The support slider (13) is located on one side of the baffle (7).

6. A tufting machine for artificial turf according to claim 1, characterized in that: The dust removal assembly (16) includes a dust removal frame (161), which is located inside the top of the processing box (9). A support plate (162) is provided on the inner side of the dust removal frame (161), and a drive motor (163) is provided on the top of the support plate (162). A fan blade (164) is provided on the surface of the output shaft of the drive motor (163), and an electrostatic adsorption plate (165) is provided on the inner side of the dust removal frame (161).

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