Screen cloth cutting and stretching device

The mesh cutting and stretching device with electric movement and pressing rotation structure solves the problem of inconsistent precision in the traditional mesh cutting and stretching process, realizes automated fixing and cutting, and improves product quality and production efficiency.

CN223496896UActive Publication Date: 2025-10-31GUANGZHOU BANGERHUA TEXTILE CO LTD
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Patent Information

Application Number
CN202423077561.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-10-31
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Traditional mesh cutting and stretching processes rely on manual operation, which leads to inconsistent cutting and stretching accuracy, easy deviation, affecting product quality and increasing production costs.

Method used

The pressing mechanism, which uses an electric moving structure, and the stretching mechanism, which uses a pressing and rotating structure, combined with a suction nozzle, a counter, and a cutter, achieves automated fixing, cutting, and stretching. The suction nozzle removes excess material, and the counter records the stretching length, ensuring cutting accuracy and consistency.

Benefits of technology

It improves the precision and consistency of mesh cutting, reduces manual intervention, lowers production costs and material waste, and increases the yield rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a screen cloth cutting and stretching device, relates to the technical field of screen cloth cutting, and provides the following scheme aiming at the problem that the final cutting shape deviates from the expected design due to the fact that screen cloth may deviate or shake during cutting in the prior art, the screen cloth cutting and stretching device comprises a bottom plate, a pressing mechanism is connected above the bottom plate, and the pressing mechanism is arranged on the bottom plate. The pressing mechanism is of an electric moving structure and comprises a plurality of suction nozzles, the suction nozzles are used for sucking and removing cutting excess materials in real time, the two sides of the upper end of the bottom plate are connected with stretching mechanisms, the stretching mechanisms are of a pressing rotating structure, one side of the upper end of the bottom plate is connected with an operation box, and the other side of the upper end of the bottom plate is connected with a control box. The screen cloth cutting device is novel in structure, the pressing plate is moved through the first sliding block to be positioned through the positioner, the first telescopic cylinder stretches out and draws back to drive the pressing rod to firmly fix screen cloth to the pressing plate, the cutting quality of the screen cloth is guaranteed, and the yield is improved.
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Description

Technical Field

[0001] This utility model relates to the field of mesh cutting technology, and in particular to a mesh cutting and stretching device. Background Technology

[0002] In the textile industry, mesh fabric is widely used in various fields, such as construction, decoration, and sports equipment. Traditional mesh fabric cutting and stretching processes mostly rely on manual operation. During the cutting process, the operator simply lays the mesh fabric flat on an operating platform, presses it down to fix it, and then the cutting device cuts it. It is difficult to guarantee the accuracy and consistency of cutting and stretching. During cutting, the mesh fabric may shift or shake, resulting in a deviation between the final cut shape and the expected design. This deviation not only affects the appearance and quality of the product, but may also lead to incompatibility in subsequent processing, requiring manual secondary trimming. In severe cases, it may even directly lead to product scrapping. This is undoubtedly a huge waste of raw materials, and also increases production costs and time costs. Utility Model Content

[0003] The present invention proposes a mesh cutting and stretching device, which solves the existing problems.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a mesh fabric cutting and stretching device, comprising a base plate, a pressing mechanism connected above the base plate, the pressing mechanism being an electrically movable structure, and the pressing mechanism including suction nozzles, wherein multiple suction nozzles are provided, the multiple suction nozzles being used to remove cutting waste material in real time; a stretching mechanism is connected to both sides of the upper end of the base plate, the stretching mechanism being a pressing and rotating structure, and the stretching mechanism including a first rotating rod and a counter; the first rotating rod being used to rotate and drive the mesh fabric to move; the counter being connected to the first rotating rod via a synchronous belt, the counter being used to record and control the length of the mesh fabric movement; an operation box being connected to one side of the upper end of the base plate, and a cutter being connected to the middle of the upper end of the base plate.

[0005] Preferably, the upper end of the base plate is connected to a horizontal plate via a column, and the lower end of the base plate is connected to four corners with feet. The horizontal plate has elongated square grooves on both sides and in the middle above it.

[0006] Preferably, the pressing mechanism further includes a first electric slide rail, and two first electric slide rails are provided. A first slider is connected to the outside of the two first electric slide rails. A pressure plate is connected above the first slider. A square slot is opened inside the pressure plate. Multiple circular slots are opened at equal intervals on both sides of the square slot. A suction nozzle is connected inside the circular slot.

[0007] Preferably, one end of the suction nozzle is connected to an air duct, and the lower middle part of the air duct is connected to a pipe, one end of the pipe is connected to a pump body, the other end of the pump body is connected to a storage box, and the pressure plate is symmetrically connected to two sides of the first telescopic cylinder, and a pressure rod is connected above the first telescopic cylinder.

[0008] Preferably, the stretching mechanism further includes upright plates, which are symmetrically arranged on both sides of the horizontal plate. There are four upright plates, and a first rotating rod is connected to the lower side of one side of the upright plate. A first rotating wheel is connected to the outside of the first rotating rod, and a second electric slide rail is connected to the upper side of one side of the upright plate.

[0009] Preferably, a second slider is externally connected to the second electric slide rail, a second rotating rod is connected to one side of the second slider, and a second rotating wheel is externally connected to the second rotating rod. A circular rotating wheel is externally connected to one end of the first rotating rod, and a counter is externally connected to the circular rotating wheel via a synchronous belt. A motor is connected to one end of the first rotating rod.

[0010] Preferably, a second telescopic cylinder is connected above the cutter, a frame is connected to the outer end of the second telescopic cylinder, and a positioner is connected to one side of the lower end of the frame.

[0011] The beneficial effects of this utility model are as follows: The device uses a first electric slide rail and a first slider to move the pressure plate to one side. The operator pulls the mesh cloth through the first and second rotating wheels and places it under the suction nozzle. The telescopic first cylinder drives the pressure rod to fix it, moving the mesh cloth to the other end. The operator pulls the mesh cloth to the other side of the first and second rotating wheels, improving the safety of the operator and preventing injury from contact with the cutter. The pressure plate is positioned by the positioner by the first slider, and the telescopic first cylinder drives the pressure rod to firmly fix the mesh cloth on the pressure plate, avoiding the mesh cloth from shifting during the cutting process, which would cause the cut shape to be inconsistent with the requirements, ensuring the cutting quality of the mesh cloth and improving the yield rate. The mesh cloth is moved by rotating the first rotating rod, and the first rotating rod is connected to the counter by the synchronous belt. The counter records and controls the stretching length, ensuring the accuracy and consistency of cutting and stretching. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model.

[0013] Figure 2 This is a schematic diagram of the pressure plate of this utility model.

[0014] Figure 3 This is a schematic diagram of the pressing mechanism of this utility model.

[0015] Figure 4 This is a schematic diagram of the tensioning mechanism of this utility model.

[0016] Figure 5This is a schematic diagram of the cutting blade of this utility model.

[0017] Numbered in the diagram: 1. Base plate; 101. Horizontal plate; 2. Pressing mechanism; 201. Suction nozzle; 202. First electric slide rail; 203. First slider; 204. Pressure plate; 205. Air duct; 206. Pipe; 207. Pump body; 208. Storage box; 209. First telescopic cylinder; 210. Pressure rod; 3. Tensioning mechanism; 301. First rotating rod; 302. Counter; 303. Vertical plate; 304. First rotating wheel; 305. Second electric slide rail; 306. Second slider; 307. Second rotating rod; 308. Second rotating wheel; 309. Circular rotating wheel; 310. Motor; 4. Control box; 5. Cutter; 501. Second telescopic cylinder; 502. Frame; 503. Positioner. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0019] Reference Figures 1-5 A mesh fabric cutting and stretching device includes a base plate 1, a pressing mechanism 2 connected above the base plate 1, the pressing mechanism 2 being an electrically movable structure, and the pressing mechanism 2 including suction nozzles 201, with multiple suction nozzles 201 for real-time removal of cutting waste. Stretching mechanisms 3 are connected to both sides of the upper end of the base plate 1, the stretching mechanism 3 being a pressing and rotating structure, and the stretching mechanism 3 including a first rotating rod 301 and a counter 302. The first rotating rod 301 is used to rotate and drive the mesh fabric to move, and the counter 302 is connected to the first rotating rod 301 via a synchronous belt, and the counter 302 is used to record and control the length of the mesh fabric movement. An operation box 4 is connected to one side of the upper end of the base plate 1, and a cutter 5 is connected to the middle of the upper end of the base plate 1.

[0020] Reference Figure 2 , Figure 3The upper end of the base plate 1 is connected to a horizontal plate 101 via a column, and the lower end of the base plate 1 is connected to four corners with feet. Long rectangular slots are formed on both sides and in the middle of the upper part of the horizontal plate 101. The pressing mechanism 2 also includes two first electric slide rails 202. Two first electric slide rails 202 are externally connected to first sliders 203. A pressure plate 204 is connected above the first sliders 203. A square slot is formed inside the pressure plate 204. Multiple circular slots are formed at equal intervals on both sides of the square slot, and a suction nozzle 201 is connected inside the circular slot. One end of the suction nozzle 201 is connected to a duct 205. The lower middle part of the air duct 205 is connected to the pipe 206, and one end of the pipe 206 is connected to the pump body 207. The other end of the pump body 207 is connected to the storage box 208. The pressure plate 204 is symmetrically connected to the first telescopic cylinder 209 on both sides, and the pressure rod 210 is connected above the first telescopic cylinder 209. By telescopically extending the first telescopic cylinder 209, the pressure rod 210 is moved up and down to press and fix the mesh. When the mesh is cut, the pump body 207 is started to collect the remaining fabric through the suction nozzle 201. The processing waste is collected into the storage box 208 through the air duct 205 and the pipe 206.

[0021] Reference Figure 4 The tensioning mechanism 3 also includes four upright plates 303, which are symmetrically arranged on both sides of the horizontal plate 101. A first rotating rod 301 is connected to the lower side of one side of each upright plate 303, and a first rotating wheel 304 is connected to the outside of the first rotating rod 301. A second electric slide rail 305 is connected to the upper side of one side of each upright plate 303, and a second slider 306 is connected to the outside of the second electric slide rail 305. A second rotating rod 307 is connected to one side of the second slider 306, and a second rotating rod 307 is connected to the outside of the second rotating rod 307. The rotating wheel 308 has a circular rotating wheel 309 externally connected to one end of the first rotating rod 301, and a counter 302 is connected to the outside of the circular rotating wheel 309 via a synchronous belt. A motor 310 is connected to one end of the first rotating rod 301. Moving the second slider 306 drives the second rotating rod 307 and the second rotating wheel 308 to press down and hold the mesh fabric in place. Rotating the first rotating rod 301 drives the mesh fabric to move and stretch. The number of rotations of the counter 302 is recorded by the circular rotating wheel 309 and the synchronous belt, thereby recording and controlling the stretching length of the mesh fabric.

[0022] Reference Figure 5 A second telescopic cylinder 501 is connected above the cutter 5. A frame 502 is connected to the outer end of the second telescopic cylinder 501, and a positioner 503 is connected to one side of the lower end of the frame 502. The positioner 503 is used to position whether the pressure plate 204 is in place. The telescopic cylinder 501 is extended to press down the cutter 5 to cut the mesh.

[0023] Working principle: First, the first electric slide rail 202 is electrically controlled via the control box 4, causing the first electric slide rail 202 and the first slider 203 to cooperate in moving the pressure plate 204 to one side. The operator pulls the mesh cloth through the first rotating wheel 304 and the second rotating wheel 308 and places it under the suction nozzle 201. The first telescopic cylinder 209 extends and retracts, driving the pressure rod 210 to fix it, moving the mesh cloth to the other end. The first telescopic cylinder 209 extends and retracts to release the mesh cloth, and the operator pulls the mesh cloth to the other side of the first rotating wheel 304 and the second rotating wheel 308. The second electric slide rail 305 is activated, driving the second rotating rod 307 and the second rotating wheel 308 to press down. The motor 310 is started to rotate the first rotating rod 301. 01 drives the mesh fabric to move, and the first rotating rod 301 is connected to the counter 302 through the synchronous belt. The counter 302 records and controls the stretching length. Then, the first electric slide rail 202 is started to drive the first slider 203 to move. The movement of the first slider 203 drives the pressure plate 204 to be placed under the frame 502 and positioned by the positioner 503. At the same time, the first telescopic cylinder 209 extends and retracts to drive the pressure rod 210 to fix the mesh fabric on the pressure plate 204. The second telescopic cylinder 501 is started to press down the cutter 5 to cut the mesh fabric. When the mesh fabric is cut, the pump body 207 is started to collect the remaining fabric through the suction nozzle 201. The processing waste is conducted to the storage box 208 for storage through the air duct 205 and the pipe 206.

[0024] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A mesh fabric cutting and stretching device, comprising a base plate (1), characterized in that, A pressing mechanism (2) is connected above the base plate (1). The pressing mechanism (2) is an electrically movable structure and includes a suction nozzle (201). Multiple suction nozzles (201) are provided. Multiple suction nozzles (201) are used to remove cutting waste material in real time. A stretching mechanism (3) is connected to both sides of the upper end of the base plate (1). The stretching mechanism (3) is a pressing and rotating structure. The stretching mechanism (3) includes a first rotating rod (301) and a counter (302). The first rotating rod (301) is used to rotate and drive the mesh fabric to move. The counter (302) is connected to the first rotating rod (301) through a synchronous belt. The counter (302) is used to record and control the length of the mesh fabric movement. An operation box (4) is connected to one side of the upper end of the base plate (1). A cutter (5) is connected to the middle of the upper end of the base plate (1).

2. The mesh cutting and stretching device according to claim 1, characterized in that, The upper end of the base plate (1) is connected to a horizontal plate (101) via a column, and the lower end of the base plate (1) is connected to four corners with feet. The horizontal plate (101) has elongated square grooves on both sides and in the middle above.

3. The mesh cutting and stretching device according to claim 1, characterized in that, The pressing mechanism (2) further includes a first electric slide rail (202), and there are two first electric slide rails (202). The two first electric slide rails (202) are connected to a first slider (203). A pressure plate (204) is connected above the first slider (203). A square slot is opened inside the pressure plate (204). Multiple circular slots are opened at equal intervals on both sides of the square slot. A suction nozzle (201) is connected inside the circular slot.

4. The mesh cutting and stretching device according to claim 3, characterized in that, One end of the suction nozzle (201) is connected to an air duct (205), and the lower middle part of the air duct (205) is connected to a pipe (206). One end of the pipe (206) is connected to a pump body (207), and the other end of the pump body (207) is connected to a storage box (208). The pressure plate (204) is symmetrically connected to two sides of a first telescopic cylinder (209), and a pressure rod (210) is connected above the first telescopic cylinder (209).

5. The mesh cutting and stretching device according to claim 1, characterized in that, The tensioning mechanism (3) further includes a vertical plate (303), which is symmetrically arranged on both sides of the horizontal plate (101). There are four vertical plates (303), and a first rotating rod (301) is connected to the lower side of one side of the vertical plate (303). A first rotating wheel (304) is connected to the outside of the first rotating rod (301), and a second electric slide rail (305) is connected to the upper side of one side of the vertical plate (303).

6. The mesh cutting and stretching device according to claim 5, characterized in that, The second electric slide rail (305) is externally connected to a second slider (306), the second slider (306) is connected to a second rotating rod (307) on one side, and the second rotating rod (307) is externally connected to a second rotating wheel (308). One end of the first rotating rod (301) is externally connected to a circular rotating wheel (309), and the circular rotating wheel (309) is externally connected to a counter (302) via a synchronous belt. One end of the first rotating rod (301) is connected to a motor (310).

7. The mesh cutting and stretching device according to claim 1, characterized in that, A second telescopic cylinder (501) is connected above the cutter (5), and a frame (502) is connected to the outer end of the second telescopic cylinder (501). A positioner (503) is connected to the inner side of the lower end of the frame (502).