Crushing device for slag blocks in boiler

Abstract

The utility model discloses a crushing device for slag blocks in a boiler, and belongs to the technical field of boiler slag removal equipment. The structure comprises a fixed support, the fixed support is installed on the inner wall of the boiler, a connecting plate is arranged on the inner side of the fixed support in a matched mode, a driving track is arranged on the connecting plate in a matched mode, a movable plate is arranged on the driving track in a matched mode, a telescopic rod is arranged below the movable plate in a matched mode, and the lower portion of the telescopic rod is fixedly connected with a matched clamping support. The matched clamping support is installed at the top end of the slag block processing part, and slag block crushing parts are arranged at the two ends of the slag block processing part in a matched mode. The device is fixedly mounted in the boiler and can crush large coal cinder blocks in the boiler, so that falling of the large coal cinder blocks in the normal operation process of the boiler is reduced, and potential safety hazards in the boiler are improved; and meanwhile, the crushed coal cinder blocks are sucked, so that the working efficiency of cleaning the coal cinder blocks in the boiler is effectively improved.

Description

Technical Field

[0001] This utility model relates to the technical field of boiler slag removal equipment, specifically a boiler internal slag crushing device. Background Technology

[0002] A thermal power unit is a device that generates heat energy by burning fuel and then converts it into electrical energy. In a boiler, fuel combustion produces high-temperature, high-pressure steam, which drives a steam turbine to rotate, and the turbine in turn drives a generator to produce electricity. Compared to renewable energy sources such as wind and solar power, thermal power generation offers more stable output and is suitable as a baseload for the power grid.

[0003] Most thermal power units use coal as their primary fuel. During combustion, coal produces a significant amount of dust and coal slag inside the boiler, which remains in the boiler interior. Furthermore, larger slag chunks falling inside the boiler can pose safety hazards. Therefore, it is necessary to manage the slag inside the boiler to improve operational safety. Utility Model Content

[0004] The purpose of this invention is to provide a slag crushing device for boiler interiors, which crushes larger slag blocks inside the boiler to prevent them from affecting the normal operation of the boiler, thus solving the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A boiler internal slag crushing device includes a fixed bracket installed on the inner wall of the boiler. A connecting plate is provided on the inner side of the fixed bracket, and a drive rail is provided on the connecting plate. A movable plate is provided on the drive rail, and a telescopic rod is provided below the movable plate. The lower part of the telescopic rod is fixedly connected to a matching bracket. The matching bracket is installed at the top of the slag processing component, and slag crushing components are provided at both ends of the slag processing component.

[0007] As a further embodiment of this utility model: the slag processing component includes a slag dust collection bin, a main storage bin, a cooperating turntable, a drive arm, a dust pump, and a connecting pipe. The slag dust collection bin is located at the center of the slag processing component, and the main storage bin is located inside the slag dust collection bin. Dust pumps are installed on both the left and right sides of the slag dust collection bin, and connecting pipes are installed on the dust pumps. The connecting pipes are connected to the main storage bin. Cooperating turntables are installed at both the left and right ends of the slag dust collection bin. Drive arms are installed on the cooperating turntables, and slag crushing components are installed on the drive arms.

[0008] As a further improvement of this utility model: a dust collection interface is provided at the bottom of the slag dust collection bin, the dust collection interface is connected to the inside of the main storage bin, and an anti-backflow buckle is provided inside the dust collection interface.

[0009] As a further embodiment of this utility model: the slag crushing component includes a crushing output disc, a counterweight, a main rotating blade, and independent crushing units. The crushing output disc is connected to the drive arm, and a drive motor is provided on the drive arm. The output end of the drive motor is coaxially connected to the crushing output disc. A counterweight is provided on the outer side of the crushing output disc. A main rotating blade is coaxially connected on the lower side of the crushing output disc. Multiple evenly arranged independent crushing units are provided on the main rotating blade.

[0010] As a further improvement of this utility model: a high-manganese alloy steel drill bit with a uniform taper is provided on the outer side of the independent crushing unit.

[0011] As a further embodiment of this utility model: the main storage silo includes an outer support frame, a push-pull storage silo, and a transition silo. The outer support frame is connected to the slag dust collection silo. Multiple symmetrically distributed push-pull storage silos are arranged inside the outer support frame. A transition silo is arranged on the outer side of the push-pull storage silo, and the transition silo is connected to a connecting pipe.

[0012] As a further improvement of this utility model: a dust baffle is provided below the slag processing component, and the dust baffle is provided outside the dust suction interface.

[0013] As a further improvement of this utility model, the fixed bracket is fixedly connected to the inner wall of the boiler by bolts.

[0014] As a further improvement of this utility model, the connection position between the connecting plate and the drive rail is set by a groove engagement.

[0015] As a further improvement of this utility model: a micro motor is provided inside the movable plate, and the telescopic rod is controlled to extend and retract by the micro motor.

[0016] Compared with the prior art, the beneficial effects of this utility model are: this device is fixedly installed inside the boiler, which can crush larger coal slag blocks inside the boiler, thereby reducing the risk of larger slag blocks falling during normal boiler operation and improving the safety of the boiler; at the same time, the crushed coal slag blocks are sucked in, which effectively improves the efficiency of coal slag block cleaning inside the boiler. Attached Figure Description

[0017] Figure 1 This is the main view of the structure of the utility model;

[0018] Figure 2 This is a three-dimensional structural diagram of the utility model;

[0019] Figure 3 This is a structural diagram of the slag crushing component of the present invention;

[0020] Figure 4 This is a structural diagram of the main storage bin component of this utility model.

[0021] In the diagram: 1. Fixed bracket; 2. Connecting plate; 3. Drive rail; 4. Moving plate; 5. Telescopic rod; 6. Matching bracket; 7. Slag handling component; 8. Slag crushing component; 9. Dust baffle; 101. Slag dust collection bin; 102. Main storage bin; 103. Matching turntable; 104. Drive arm; 105. Dust pump; 106. Connecting pipe; 201. Crushing output disc; 202. Counterweight; 203. Main rotating blade; 204. Independent crushing unit; 301. External support bracket; 302. Push-pull storage bin; 303. Transition bin. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example 1

[0024] Please see Figure 1-4 This embodiment provides a boiler internal slag crushing device, including a fixed bracket 1 installed on the inner wall of the boiler. A connecting plate 2 is fitted inside the fixed bracket 1, and a drive rail 3 is fitted on the connecting plate 2. A movable plate 4 is fitted on the drive rail 3, and a telescopic rod 5 is fitted below the movable plate 4. The telescopic rod 5 is fixedly connected to a matching bracket 6, which is installed at the top of a slag processing component 7. Slag crushing components 8 are fitted at both ends of the slag processing component 7. This device is installed inside the boiler and fixed to the boiler inner wall by the fixed bracket 1. Then, through the drive rail 3 and the telescopic rod 5, the slag processing component 7 and the slag crushing components 8 are driven to crush the slag.

[0025] Furthermore, the slag processing component 7 includes a slag dust collection chamber 101, a main storage chamber 102, a cooperating turntable 103, a drive arm 104, a dust pump 105, and a connecting pipe 106. The slag dust collection chamber 101 is located at the center of the slag processing component 7, and the main storage chamber 102 is located inside the slag dust collection chamber 101. Dust pumps 105 are installed on both the left and right sides of the slag dust collection chamber 101, and connecting pipes 106 are installed on the dust pumps 105. The connecting pipes 106 are connected to the main storage chamber 102. Cooperating turntables 103 are installed at both the left and right ends of the slag dust collection chamber 101. Drive arms 104 are installed on the cooperating turntables 103, and slag crushing components 8 are installed on the drive arms 104.

[0026] Furthermore, a dust collection interface is provided at the bottom of the slag dust collection chamber 101. The dust collection interface is connected to the inside of the main storage chamber 102, and an anti-backflow buckle is provided inside the dust collection interface. The slag processing component 7 operates through a dust collection pump 105, which sucks the crushed slag blocks below the device into the main storage chamber 102 for collection through the dust collection interface below the main storage chamber 102, thereby improving the efficiency of boiler internal cleaning. At the same time, the anti-backflow buckle at the dust collection interface can prevent slag blocks from leaking out of the main storage chamber 102 and causing slag block residue inside the boiler.

[0027] Furthermore, the slag crushing component 8 includes a crushing output disc 201, a counterweight 202, a main rotating blade 203, and independent crushing units 204. The crushing output disc 201 is connected to the drive arm 104, and a drive motor is mounted on the drive arm 104. The output end of the drive motor is coaxially connected to the crushing output disc 201. The counterweight 202 is mounted on the outer side of the crushing output disc 201, and the main rotating blade 203 is coaxially mounted on the lower side of the crushing output disc 201. Multiple evenly arranged independent crushing units 204 are mounted on the main rotating blade 203. The slag crushing component 8 can crush larger slag blocks. By driving the main rotating blade 203 to rotate on a fixed axis through the crushing output disc 201, and simultaneously using the independent crushing units 204 mounted on the main rotating blade 203, the crushing efficiency of the slag blocks can be improved, and the working time for crushing the slag blocks can be reduced.

[0028] Furthermore, a high-manganese alloy steel drill bit with a uniform taper is provided on the outer side of the independent crushing unit 204. Compared with probes made of other materials, high-manganese alloy steel has stronger impact resistance and hardness; at the same time, when crushing coal blocks, high-manganese alloy steel can exhibit better wear resistance, thereby improving the service life of the independent crushing unit 204.

[0029] The main storage silo 102 includes an outer support frame 301, a push-pull storage silo 302, and a transition silo 303. The outer support frame 301 is connected to the slag dust collection silo 101. Multiple symmetrically distributed push-pull storage silos 302 are arranged inside the outer support frame 301. A transition silo 303 is located on the outer side of each push-pull storage silo 302, and the transition silo 303 is connected to a connecting pipe 106. The push-pull storage silo 302 design inside the main storage silo 102 improves the efficiency of disassembling the overall components and reduces the complexity of handling the device during use, during the cleaning of the internal slag blocks.

[0030] Furthermore, a dust baffle 9 is provided below the slag handling component 7, and the dust baffle 9 is positioned outside the dust suction interface. The dust baffle 9 can block the outside of the dust suction interface, thereby further improving the efficiency of the dust suction interface in sucking up slag.

[0031] Furthermore, the fixed bracket 1 is fixedly connected to the inner wall of the boiler by bolts.

[0032] Furthermore, the connection between the connecting plate 2 and the drive rail 3 is secured by a groove. During assembly, the dimensions of the connecting plate 2 can be adjusted according to the internal conditions of the boiler, thus adapting to installation work within the boiler with different parameters.

[0033] Furthermore, a micro motor is installed inside the movable plate 4, and the telescopic rod 5 is controlled to extend and retract via the micro motor. By changing its length, the telescopic rod 5 adjusts the position of the mating bracket 6 below, thereby adapting to different processing conditions.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0035] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A boiler internal slag crushing device, characterized in that, The device includes a fixed bracket (1) installed on the inner wall of the boiler. A connecting plate (2) is provided on the inner side of the fixed bracket (1). A drive rail (3) is provided on the connecting plate (2). A movable plate (4) is provided on the drive rail (3). A telescopic rod (5) is provided below the movable plate (4). The telescopic rod (5) is fixedly connected to a matching bracket (6) below. The matching bracket (6) is installed at the top of the slag processing component (7). Slag crushing components (8) are provided at both ends of the slag processing component (7).

2. The boiler internal slag crushing device according to claim 1, characterized in that, The slag processing component (7) includes a slag dust collection chamber (101), a main storage chamber (102), a cooperating turntable (103), a drive arm (104), a dust pump (105), and a connecting pipe (106). The slag dust collection chamber (101) is located at the center of the slag processing component (7), and the main storage chamber (102) is located inside the slag dust collection chamber (101). Dust pumps (105) are installed on both the left and right sides of the slag dust collection chamber (101), and connecting pipes (106) are installed on the dust pumps (105). The connecting pipes (106) are connected to the main storage chamber (102). The cooperating turntable (103) is installed at both the left and right ends of the slag dust collection chamber (101). The drive arm (104) is installed on the cooperating turntable (103), and a slag crushing component (8) is installed on the drive arm (104).

3. The boiler internal slag crushing device according to claim 2, characterized in that, The bottom of the slag dust collection bin (101) is provided with a dust collection interface, which is connected to the inside of the main storage bin (102), and the dust collection interface is provided with an anti-backflow buckle.

4. The boiler internal slag crushing device according to claim 1, characterized in that, The slag crushing component (8) includes a crushing output disc (201), a counterweight (202), a main rotating blade (203), and independent crushing units (204). The crushing output disc (201) is connected to the drive arm (104), and a drive motor is provided on the drive arm (104). The output end of the drive motor is coaxially connected to the crushing output disc (201). A counterweight (202) is provided on the outer side of the crushing output disc (201). A main rotating blade (203) is coaxially connected on the lower side of the crushing output disc (201). Multiple evenly arranged independent crushing units (204) are provided on the main rotating blade (203).

5. A boiler internal slag crushing device according to claim 4, characterized in that, A high-manganese alloy steel drill bit with a uniform taper is provided on the outer side of the independent crushing unit (204).

6. A boiler internal slag crushing device according to claim 2, characterized in that, The main storage silo (102) includes an outer support bracket (301), a push-pull storage silo (302), and a transition silo (303). The outer support bracket (301) is connected to the slag dust collection silo (101). Multiple symmetrically distributed push-pull storage silos (302) are arranged inside the outer support bracket (301). A transition silo (303) is arranged on the outer side of the push-pull storage silo (302), and the transition silo (303) is connected to the connecting pipe (106).

7. A boiler internal slag crushing device according to claim 1, characterized in that, A dust baffle (9) is provided below the slag processing component (7), and the dust baffle (9) is provided outside the dust suction interface.

8. A boiler internal slag crushing device according to claim 1, characterized in that, The fixed bracket (1) is fixedly connected to the inner wall of the boiler by bolts.

9. A boiler internal slag crushing device according to claim 1, characterized in that, The connection position between the connecting plate (2) and the drive rail (3) is set by a groove engagement.

10. A boiler internal slag crushing device according to claim 1, characterized in that, The movable plate (4) is equipped with a micro motor, and the telescopic rod (5) is telescopically controlled by the micro motor.

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