Energy-saving boiler with heat recycling function
By installing a heat recovery mechanism and auger blades to circulate water in the boiler, the heat recovery efficiency is improved, solving the problem of low heat recovery efficiency in traditional boilers and achieving energy-saving effects.
Patent Information
- Application Number
- CN202422734370.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-11
AI Technical Summary
Traditional boilers have low efficiency in heat recovery and utilization, leading to energy waste and increased costs.
A heat recovery mechanism is installed, which uses heat-conducting plates and rings to guide the heat in the exhaust pipe into the water tank to heat the water flow. The water flow is then circulated by auger blades driven by a servo motor to improve the heat recovery efficiency.
This improves the heating efficiency and heat recovery efficiency of the boiler module, reduces downtime for replacing the filter mechanism, and lowers energy consumption and operating costs.
Smart Images

Figure CN223499602U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of boilers, and in particular to an energy-saving boiler with heat recovery and utilization. Background Technology
[0002] A boiler is a device used to heat water or other liquids and convert them into steam, hot water, or heated oil. Boilers utilize the heat generated by burning fuel or other heat sources to provide thermal energy for various applications. Boilers are generally classified into different types such as fire-tube boilers, water-tube boilers, and electric boilers. Boilers serve multiple purposes, including heating, hot water supply, industrial production, and power generation, and are an indispensable piece of equipment in modern production and daily life.
[0003] However, traditional boilers are inefficient at heat recovery and utilization, and cannot effectively recover and utilize the waste heat in the exhaust gas. They are usually inefficient in terms of thermal efficiency, which leads to more energy waste. As a result, a large amount of fuel needs to be consumed to maintain the required heat output, thus increasing energy costs.
[0004] Therefore, those skilled in the art have provided an energy-saving boiler with heat recovery and utilization to solve the problems mentioned in the background art. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing an energy-saving boiler with heat recovery and utilization. Compared to most traditional boilers, this boiler is equipped with a recovery mechanism that guides heat from the flue pipe into the water tank through heat-conducting plates and rings, thereby heating the water in the tank. The temperature of the water in the tank continuously increases, thus heating the internal space of the insulation shell, improving the heating efficiency of the boiler module. Furthermore, the auger blades, driven by a servo motor, circulate the water in the tank, further enhancing the efficiency of water heating and the efficiency of heat transfer to the insulation shell, thereby further improving the boiler's heat recovery efficiency.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] An energy-saving boiler with heat recovery and utilization includes a base, an insulated shell is fixedly connected to the periphery of the upper surface of the base, a filter mechanism is provided on the upper surface of the insulated shell, the filter mechanism includes a tube, a limiting groove is opened on both sides of the inner wall of the tube, a first placement shell and a second placement shell are respectively snapped into the inner wall of the tube, and a plurality of positioning slots are opened on the inner wall of the first placement shell and the second placement shell, and a filter plate is snapped into the inner wall of the positioning slot.
[0008] A boiler module is fixedly connected to the center of the upper surface of the base. A flue pipe is fixedly connected to the center of the upper surface of the boiler module. A recycling mechanism is provided on the outer wall of the flue pipe. The recycling mechanism includes a heat-conducting plate and a water tank. A heat-conducting ring is fixedly connected to the outer wall of the heat-conducting plate. Multiple partitions are fixedly connected to the middle of the inner wall of the water tank. A through groove is opened on one side of the upper surface of the partition. A first connecting pipe is fixedly connected to the lower end of one side of the outer wall of the water tank. A second connecting pipe is fixedly connected to the upper end of one side of the outer wall of the water tank. A circulation pipe is fixedly connected to the end of the first and second connecting pipes away from the water tank. A servo motor is fixedly connected to the upper surface of the circulation pipe. An auger blade is fixedly connected to the output end of the servo motor.
[0009] Compared with most traditional boilers, this boiler is equipped with a filter mechanism that is easy to disassemble. The filter plate is fixed by snap-fit and then placed in the limiting groove of the tube body by snap-fit. The user can move and replace the boiler mechanism by simply moving the ring, thereby reducing the time the boiler stops running when replacing the filter mechanism, and thus reducing the possibility of reduced processing efficiency due to the trouble of replacing the filter mechanism.
[0010] Furthermore, a control panel is fixedly connected to the middle of the front end of the outer wall of the heat-insulating shell, and a door panel is hinged to the lower part of the front end of the outer wall of the heat-insulating shell.
[0011] The above technical solution enables users to operate the device via a control panel.
[0012] Furthermore, the pipe body is fixedly connected to the upper surface of the exhaust pipe, and the first placement shell and the second placement shell are hinged together;
[0013] The above technical solution enables the smoke emitted from the exhaust pipe to be intercepted and filtered by the filter plate.
[0014] Furthermore, a first limiting and fixing strip is fixedly connected to the outer wall of one side of the first placement shell, and a second limiting and fixing strip is fixedly connected to the outer wall of one side of the second placement shell;
[0015] Through the above technical solution, the first limiting fixing strip and the second limiting fixing strip are fixed together to form a limiting strip card approaching the limiting groove, thereby fixing the first placement shell and the second placement shell together.
[0016] Furthermore, a movable ring is fixedly connected to the middle of the upper surface of both the first and second placement shells;
[0017] The above technical solution enables users to move the first and second placement shells by means of a moving ring.
[0018] Furthermore, the heat-conducting plates are fixedly connected to the middle part of the outer wall of the exhaust pipe, and the water tank is fixedly connected to the outer wall of the exhaust pipe;
[0019] The above technical solution enables the heat-conducting plate to absorb and conduct the heat of the smoke in the exhaust pipe to the interior of the water tank.
[0020] Furthermore, an outlet pipe is fixedly connected to the upper part of the other end of the outer wall of the water tank, and an inlet pipe is fixedly connected to the lower part of the other end of the outer wall of the water tank.
[0021] The above technical solution enables water to enter the water tank through the inlet pipe and be discharged through the outlet pipe after being heated to a suitable temperature.
[0022] Furthermore, a temperature sensor is fixedly connected to the front end of the outer wall of the water tank;
[0023] The above technical solution enables users to understand the water temperature inside the tank.
[0024] This utility model has the following beneficial effects:
[0025] 1. This utility model proposes an energy-saving boiler with heat recovery and utilization. Compared with most traditional boilers, this boiler is equipped with a recovery mechanism. Through heat-conducting plates and heat-conducting rings, the heat in the flue pipe is guided into the water tank, thereby heating the water in the tank. The temperature of the water in the tank will continuously increase, thereby heating the internal space of the insulation shell. This improves the heating efficiency of the boiler module. Furthermore, the auger blades, driven by a servo motor, can circulate the water in the tank, further improving the efficiency of water heating and the efficiency of water temperature conduction to the interior of the insulation shell, thus further improving the boiler's heat recovery efficiency.
[0026] 2. The present invention proposes an energy-saving boiler with heat recovery and utilization. Compared with most traditional boilers, this boiler is equipped with a filter mechanism that is easy to disassemble. The filter plate is fixed by snap-fit and then placed in the limiting groove of the tube body by snap-fit. The user can move and replace the boiler mechanism by simply moving the ring, thereby reducing the time the boiler stops running when replacing the filter mechanism, and thus reducing the possibility of reduced processing efficiency due to the trouble of replacing the filter mechanism. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the structure of an energy-saving boiler with heat recovery and utilization proposed in this utility model;
[0028] Figure 2 This is a schematic diagram of the circulation pipe structure of an energy-saving boiler with heat recovery and utilization proposed in this utility model;
[0029] Figure 3 This is a schematic diagram of the heat recovery mechanism of an energy-saving boiler with heat recovery and utilization proposed in this utility model.
[0030] Figure 4 This is a schematic diagram of the flue pipe structure of an energy-saving boiler with heat recovery and utilization proposed in this utility model;
[0031] Figure 5 This is a schematic diagram of the filtration mechanism of an energy-saving boiler with heat recovery and utilization proposed in this utility model.
[0032] Legend:
[0033] 1. Base; 2. Insulated outer shell; 3. Control panel; 4. Door panel; 5. Filtration mechanism; 501. Pipe body; 502. Limiting groove; 503. First placement shell; 504. First limiting fixing strip; 505. Second placement shell; 506. Second limiting fixing strip; 507. Positioning slot; 508. Filter plate; 509. Moving ring; 6. Boiler module; 7. Exhaust pipe; 8. Recycling mechanism; 801. Heat-conducting plate; 802. Heat-conducting ring; 803. Water tank; 804. Water outlet pipe; 805. Water inlet pipe; 806. Partition plate; 807. Through groove; 808. First connecting pipe; 809. Second connecting pipe; 8010. Circulation pipe; 8011. Servo motor; 8012. Screwdriver blade; 9. Temperature sensor. Detailed Implementation
[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0035] Reference Figure 1-5 One embodiment provided by this utility model:
[0036] An energy-saving boiler with heat recovery and utilization includes a base 1. An insulation shell 2 is fixedly connected to the periphery of the upper surface of the base 1. A control panel 3 is fixedly connected to the middle of the front end of the outer wall of the insulation shell 2. A door panel 4 is hinged to the lower part of the front outer wall of the insulation shell 2, so that the user can operate the device through the control panel 3. A filter mechanism 5 is provided on the upper surface of the insulation shell 2. The filter mechanism 5 includes a tube body 501. Limit grooves 502 are opened on both sides of the inner wall of the tube body 501. A first placement shell 503 and a second placement shell 505 are respectively snapped into the inner wall of the tube body 501. Multiple positioning slots 507 are opened on the inner walls of the first placement shell 503 and the second placement shell 505. A filter plate 508 is snapped into the inner wall of the positioning slot 507.
[0037] A boiler module 6 is fixedly connected to the center of the upper surface of the base 1. A flue pipe 7 is fixedly connected to the center of the upper surface of the boiler module 6. A recycling mechanism 8 is provided on the outer wall of the flue pipe 7. The recycling mechanism 8 includes a heat-conducting plate 801 and a water tank 803. A heat-conducting ring 802 is fixedly connected to the outer wall of the heat-conducting plate 801. Multiple partitions 806 are fixedly connected to the middle of the inner wall of the water tank 803. A through groove 807 is opened on one side of the upper surface of the partition 806. A first connecting pipe 808 is fixedly connected to the lower end of one side of the outer wall of the water tank 803. A second connecting pipe 809 is fixedly connected to the upper end of one side of the outer wall of the water tank 803. A circulation pipe 8010 is fixedly connected to the end of the first connecting pipe 808 and the second connecting pipe 809 away from the water tank 803. A servo motor 8011 is fixedly connected to the upper surface of the circulation pipe 8010. An auger blade 8012 is fixedly connected to the output end of the servo motor 8011.
[0038] Compared to most traditional boilers, this boiler is equipped with a heat recovery mechanism 8, which guides the heat in the flue pipe 7 into the water tank 803 through the heat conduction plate 801 and heat conduction ring 802, thereby heating the water in the water tank 803. The temperature of the water in the water tank 803 will continuously increase, thereby heating the internal space of the insulation shell 2, which improves the heating efficiency of the boiler module 6. In addition, the auger blades 8012, driven by the servo motor 8011, can circulate the water in the water tank 803, which improves the efficiency of water heating and the efficiency of water temperature conduction to the interior of the insulation shell 2, thereby further improving the boiler's heat recovery efficiency.
[0039] The pipe body 501 is fixedly connected to the upper surface of the exhaust pipe 7. The first placement shell 503 and the second placement shell 505 are hinged together, so that the smoke discharged from the exhaust pipe 7 can be intercepted and filtered by the filter plate 508. A first limiting fixing strip 504 is fixedly connected to the outer wall of one side of the first placement shell 503, and a second limiting fixing strip 506 is fixedly connected to the outer wall of one side of the second placement shell 505. The first limiting fixing strip 504 and the second limiting fixing strip 506 are fixed together to form a limiting strip that is close to the limiting groove 502, thereby fixing the first placement shell 503 and the second placement shell 505 together. A movable ring 509 is fixedly connected to the middle of the upper surface of both the first placement shell 503 and the second placement shell 505, so that the user can move the ring 509 through the groove. The moving ring 509 moves the first placement shell 503 and the second placement shell 505. The heat conduction plate 801 is fixedly connected to the middle of the outer wall of the exhaust pipe 7, and the water tank 803 is fixedly connected to the outer wall of the exhaust pipe 7. This allows the heat conduction plate 801 to absorb and conduct the heat of the smoke in the exhaust pipe 7 to the inside of the water tank 803. The upper part of the other end of the outer wall of the water tank 803 is fixedly connected to the water outlet pipe 804, and the lower part of the other end of the outer wall of the water tank 803 is fixedly connected to the water inlet pipe 805. This allows water to enter the water tank 803 through the water inlet pipe 805 and be discharged through the water outlet pipe 804 after being heated to a suitable temperature. The front end of the outer wall of the water tank 803 is fixedly connected to the temperature sensor 9, so that the user can understand the water temperature in the water tank 803.
[0040] Working principle: First, water is injected into the water tank 803 through the inlet pipe 805. When the boiler module 6 is started, the flue gas carrying heat enters the exhaust pipe 7 and is guided by the heat-conducting plate 801, thus effectively guiding the heat to the heat-conducting ring 802 and then into the water flow. At the same time, the servo motor 8011 starts, and the auger blades 8012 transport the water from the upper space of the water tank 803 to the lower space through the circulation pipe 8010. This allows the heat carried by the water flow to be introduced into the internal space of the insulation shell 2 by the circulation pipe 8010 and the outer wall of the water tank 803. When the water temperature reaches a suitable level, it will be guided to the required location through the outlet pipe 804, such as a heating system, a domestic hot water system, or an industrial high-temperature sterilization system. After a period of use, the user can replace the filter mechanism 5 by moving the ring 509 and then separate the limit fixing strip by rotating the bolt to clean and maintain the internal filter plate 508 for the next replacement, thereby reducing downtime.
[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An energy-saving boiler with heat recovery and utilization, comprising a base (1), characterized in that: A heat-insulating shell (2) is fixedly connected to the periphery of the upper surface of the base (1). A filter mechanism (5) is provided on the upper surface of the heat-insulating shell (2). The filter mechanism (5) includes a tube (501). Limiting grooves (502) are opened on both sides of the inner wall of the tube (501). A first placement shell (503) and a second placement shell (505) are respectively snapped into the inner wall of the tube (501). Multiple positioning slots (507) are opened on the inner walls of the first placement shell (503) and the second placement shell (505). A filter plate (508) is snapped into the inner wall of the positioning slot (507). A boiler module (6) is fixedly connected to the center of the upper surface of the base (1). A flue pipe (7) is fixedly connected to the center of the upper surface of the boiler module (6). A recycling mechanism (8) is provided on the outer wall of the flue pipe (7). The recycling mechanism (8) includes a heat-conducting plate (801) and a water tank (803). A heat-conducting ring (802) is fixedly connected to the outer wall of the heat-conducting plate (801). Multiple partitions (806) are fixedly connected to the middle of the inner wall of the water tank (803). A through groove is opened on one side of the upper surface of the partition (806). 807), a first connecting pipe (808) is fixedly connected to the lower end of one side of the outer wall of the water tank (803), a second connecting pipe (809) is fixedly connected to the upper end of one side of the outer wall of the water tank (803), a circulation pipe (8010) is fixedly connected to the end of the first connecting pipe (808) and the second connecting pipe (809) away from the water tank (803), a servo motor (8011) is fixedly connected to the upper surface of the circulation pipe (8010), and an auger blade (8012) is fixedly connected to the output end of the servo motor (8011).
2. The energy-saving boiler with heat recovery and utilization according to claim 1, characterized in that: A control panel (3) is fixedly connected to the middle of the front end of the outer wall of the heat insulation shell (2), and a door panel (4) is hinged to the lower part of the front end of the outer wall of the heat insulation shell (2).
3. An energy-saving boiler with heat recovery and utilization according to claim 1, characterized in that: The tube body (501) is fixedly connected to the upper surface of the exhaust pipe (7), and the first placement shell (503) and the second placement shell (505) are hinged together.
4. An energy-saving boiler with heat recovery and utilization according to claim 1, characterized in that: A first limiting and fixing strip (504) is fixedly connected to the outer wall of one side of the first placement shell (503), and a second limiting and fixing strip (506) is fixedly connected to the outer wall of one side of the second placement shell (505).
5. An energy-saving boiler with heat recovery and utilization according to claim 1, characterized in that: A movable ring (509) is fixedly connected to the middle of the upper surface of both the first placement shell (503) and the second placement shell (505).
6. An energy-saving boiler with heat recovery and utilization according to claim 1, characterized in that: The heat-conducting plates (801) are fixedly connected to the middle part of the outer wall of the exhaust pipe (7), and the water tank (803) is fixedly connected to the outer wall of the exhaust pipe (7).
7. An energy-saving boiler with heat recovery and utilization according to claim 1, characterized in that: A water outlet pipe (804) is fixedly connected to the upper part of the other end of the outer wall of the water tank (803), and a water inlet pipe (805) is fixedly connected to the lower part of the other end of the outer wall of the water tank (803).
8. An energy-saving boiler with heat recovery and utilization according to claim 1, characterized in that: A temperature sensor (9) is fixedly connected to the front end of the outer wall of the water tank (803).