Water-based paint dispersing and cooling device

By installing a pre-cooling component and a cooling jacket in the water-based paint dispersion and cooling device, the problem of high energy consumption during the water-based paint dispersion and cooling process is solved, achieving more efficient temperature control and energy saving.

CN223499922UActive Publication Date: 2025-10-31KUNSHAN SAKURA PAINT TECH
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Patent Information

Application Number
CN202423047116.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-10-31
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing water-based paint dispersion cooling devices have a high workload during the cooling process, resulting in high energy consumption.

Method used

A pre-cooling component is installed on the surface of the feed pipe to reduce the initial temperature of the water-based paint through the pre-cooling sleeve, and a cooling jacket and stirring blades are installed in the cooling tank for further cooling and uniform mixing.

Benefits of technology

By pre-cooling the water-based paint, the workload of the cooling device is reduced, energy consumption is lowered, and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a water-based paint dispersing and cooling device, which belongs to the technical field of water-based paint cooling and comprises a cooling tank, four feed pipes are fixedly mounted at the top of the cooling tank, feed hoppers are fixedly mounted at the tops of the feed pipes, precooling components are arranged on the surfaces of the feed pipes, and the precooling components are fixedly mounted on the top of the cooling tank. The pre-cooling assembly comprises three pre-cooling sleeves fixedly installed on the surfaces of the feeding pipes, and a transverse communicating pipe is fixedly installed between the pre-cooling sleeves on the surfaces of every two adjacent feeding pipes. According to the water-based paint dispersing and cooling device, the pre-cooling assembly is arranged on the surface of the feeding pipe at the top of the cooling tank, cooling water is introduced into the pre-cooling assembly, water-based paint is poured into the feeding hopper, and when the water-based paint passes through the feeding pipe, the initial temperature of the water-based paint is reduced by the cooling water in the pre-cooling sleeve, so that the problem that the water-based paint enters the dispersing tank and is cooled is solved; the cooling device needs to be used for cooling, the working load of the cooling device in the cooling process is large, and more energy needs to be consumed.
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Description

Technical Field

[0001] This utility model relates to the field of water-based paint cooling technology, specifically a water-based paint dispersion and cooling device. Background Technology

[0002] Water-based paint is a type of coating that uses water as a diluent or dispersion medium. It uses water as a solvent and does not contain harmful organic compounds such as benzene and toluene, therefore it poses no harm to human health or pollutes the environment. In the context of increasing environmental awareness, water-based paint has become a representative of green coatings. Because it uses water as a diluent, tools can be directly washed with water after application, greatly reducing the use and waste of cleaning solvents and simplifying the operation for workers. Water-based paint typically dries faster than oil-based paint, shortening the construction cycle and improving work efficiency. It has good adaptability and adhesion to various material surfaces, forming a strong coating on materials such as wood, metal, and plastic. The paint film formed by water-based paint has good water resistance, abrasion resistance, aging resistance, and yellowing resistance, maintaining its aesthetic appeal and protective effect for a long time.

[0003] A water-based paint dispersion and cooling device is a specialized cooling equipment used in the production process of water-based paints. It is an integrated cooling system used to cool materials during the production process to ensure the stability of the production process and product quality. Water-based paint dispersion and cooling devices typically employ circulating water cooling or air cooling. The cooling medium lowers the temperature of the water-based paint materials. During dispersion, the materials are subjected to shear forces, and the cooling system simultaneously reduces the temperature to prevent changes in material properties or product quality problems caused by excessively high temperatures.

[0004] However, since water-based paint needs to be cooled by a cooling device after entering the dispersion tank, the cooling device has a large workload and consumes a lot of energy during the cooling process. Therefore, this application proposes a water-based paint dispersion cooling device. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a water-based paint dispersion and cooling device, which has the advantages of pre-cooling water-based paint and reducing the upper temperature limit during the dispersion process. It solves the problem that water-based paint needs to be cooled down by a cooling device after entering the dispersion tank, and the cooling process requires a large workload and consumes a lot of energy.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a water-based paint dispersion and cooling device, comprising a cooling tank, wherein four feed pipes are fixedly installed on the top of the cooling tank, a feed hopper is fixedly installed on the top of the feed pipes, and a pre-cooling component is provided on the surface of the feed pipes;

[0007] The precooling assembly includes three precooling sleeves fixedly installed on the surface of the feed pipe. A transverse connecting pipe is fixedly installed between two adjacent precooling sleeves on the surface of the feed pipe, and a longitudinal connecting pipe is fixedly installed between one of the precooling sleeves on the surface of the feed pipe.

[0008] Furthermore, a cooling jacket is fixedly installed on the inner wall of the cooling tank, and a cooling pipe is provided inside the cooling jacket.

[0009] Furthermore, a water inlet pipe is fixedly installed on the top of the cooling tank, and a water outlet pipe is fixedly installed on one side of the cooling tank.

[0010] Furthermore, the water inlet pipe is connected to the bottom inlet of the cooling pipe, and the water outlet pipe is connected to the top outlet of the cooling pipe.

[0011] Furthermore, an input pipe is fixedly installed on one side of one of the lower precooling sleeves, and an output pipe is fixedly installed on one side of one of the upper precooling sleeves, with one end of the outlet pipe fixedly connected to the input pipe.

[0012] Furthermore, a discharge pipe is fixedly installed at the bottom of the cooling tank, and a discharge valve is fixedly installed on the surface of the discharge pipe.

[0013] Furthermore, a support leg is fixedly installed at the bottom of the cooling tank, and a base plate is fixedly installed at the bottom of the support leg.

[0014] Furthermore, a stirring shaft is rotatably mounted on the inner top wall of the cooling tank, and two sets of stirring blades are fixedly mounted on the surface of the stirring shaft, with each set of stirring blades consisting of four blades.

[0015] Furthermore, the edge of the stirring blade is fixedly equipped with serrations, and a dispersion hole is opened on one side of the stirring blade, with the dispersion hole evenly distributed on one side of the stirring blade.

[0016] Furthermore, a stirring motor is fixedly installed on the top of the cooling tank, and the output shaft of the stirring motor is fixedly connected to the top end of the stirring shaft. The stirring motor is located inside the area enclosed by the four feed pipes.

[0017] Compared with the prior art, the present invention provides a water-based paint dispersion and cooling device, which has the following beneficial effects:

[0018] This water-based paint dispersion and cooling device solves the problem that the water-based paint needs to be cooled by a cooling device when it enters the dispersion tank. The cooling water in the pre-cooling sleeve lowers the initial temperature of the water-based paint as it passes through the feeding pipe. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a front view of the structure of this utility model;

[0021] Figure 3 This is a front sectional view of the precooling component of this utility model;

[0022] Figure 4 This is a three-dimensional drawing of the precooling component of this utility model;

[0023] Figure 5 This is a top view of the stirring blade of this utility model.

[0024] In the diagram: 1. Cooling tank; 2. Feed pipe; 3. Feed hopper; 4. Precooling assembly; 41. Precooling jacket; 411. Input pipe; 412. Output pipe; 42. Horizontal connecting pipe; 43. Longitudinal connecting pipe; 5. Cooling jacket; 6. Cooling pipe; 7. Water inlet pipe; 8. Water outlet pipe; 9. Discharge pipe; 10. Discharge valve; 11. Support leg; 12. Base plate; 13. Stirring shaft; 14. Stirring blades; 141. Dispersion hole; 15. Serrated edge; 16. Stirring motor. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1 to 4 A water-based paint dispersion and cooling device includes a cooling tank 1, four feed pipes 2 are fixedly installed on the top of the cooling tank 1, a feed hopper 3 is fixedly installed on the top of the feed pipes 2, and a pre-cooling component 4 is provided on the surface of the feed pipes 2.

[0027] The precooling component 4 includes three precooling sleeves 41 fixedly installed on the surface of the feed pipe 2. A transverse connecting pipe 42 is fixedly installed between two adjacent precooling sleeves 41 on the surface of the feed pipe 2, and a longitudinal connecting pipe 43 is fixedly installed between the precooling sleeves 41 on the surface of one of the feed pipes 2. The water-based paint enters the cooling tank 1 through the feed pipe 2. Cooling water flows inside the multiple precooling sleeves 41 to cool the water-based paint flowing through the feed pipe 2, thereby reducing the initial temperature of the water-based paint when it enters the cooling tank 1 and lowering the upper temperature limit of the dispersion process.

[0028] Meanwhile, a cooling jacket 5 is fixedly installed on the inner wall of the cooling tank 1, and a cooling pipe 6 is installed inside the cooling jacket 5.

[0029] The cooling tank 1 has an inlet pipe 7 fixedly installed on its top and an outlet pipe 8 fixedly installed on one side.

[0030] Secondly, the water inlet pipe 7 is connected to the bottom inlet of the cooling pipe 6, and the water outlet pipe 8 is connected to the top outlet of the cooling pipe 6. During dispersion, cooling water is introduced into the cooling pipe 6 through the water inlet pipe 7 to cool the water-based paint in the cooling tank 1, and the cooling water is discharged through the water outlet pipe 8.

[0031] Meanwhile, an input pipe 411 is fixedly installed on one side of one of the lower precooling sleeves 41, and an output pipe 412 is fixedly installed on one side of one of the upper precooling sleeves 41. One end of the water outlet pipe 8 is fixedly connected to the input pipe 411. Before dispersion, the cooling water does not undergo heat exchange through the cooling pipe 6, but is directly connected to the input pipe 411 through the water outlet pipe 8, allowing the cooling water to be introduced into the precooling component 4 to precool and cool the water-based paint.

[0032] The bottom of the cooling tank 1 is fixedly equipped with a discharge pipe 9, and the surface of the discharge pipe 9 is fixedly equipped with a discharge valve 10.

[0033] Secondly, a support leg 11 is fixedly installed at the bottom of the cooling tank 1, and a base plate 12 is fixedly installed at the bottom of the support leg 11.

[0034] Please see Figure 1 , Figure 5 A stirring shaft 13 is rotatably mounted on the inner top wall of the cooling tank 1. Two sets of stirring blades 14 are fixedly mounted on the surface of the stirring shaft 13, and each set of stirring blades 14 has four blades.

[0035] The stirring blade 14 has serrations 15 fixedly installed on its edge, and dispersion holes 141 are evenly distributed on one side of the stirring blade 14. The serrations 15 create tiny vortex flows during stirring and dispersion by the stirring blade 14, further enhancing the stirring effect and making the material mix more evenly. This also promotes heat transfer and exchange within the water-based paint. The dispersion holes 141 reduce the overall weight of the stirring blade 14.

[0036] Secondly, a stirring motor 16 is fixedly installed on the top of the cooling tank 1. The output shaft of the stirring motor 16 is fixedly connected to the top of the stirring shaft 13. The stirring motor 16 is located inside the area enclosed by the four feed pipes 2.

[0037] In this embodiment, the cooling device introduces cooling water into the cooling pipe 6. Initially, the cooling water does not undergo heat exchange through the cooling pipe 6. It is directly connected to the input pipe 411 through the outlet pipe 8 and introduced into the pre-cooling component 4. At this time, the water-based paint is poured into the feed hopper 3 and enters the cooling tank 1 through the feed pipe 2. The water-based paint is pre-cooled and cooled in the feed pipe 2.

[0038] All electrical components mentioned in the text are electrically connected to the main controller and power supply. The main controller can be a conventional and known device such as a computer, and the existing publicly available power connection technology will not be elaborated in the text.

[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A water-based paint dispersion and cooling device, comprising a cooling tank (1), characterized in that: The top of the cooling tank (1) is fixedly equipped with four feed pipes (2), the top of the feed pipes (2) is fixedly equipped with a feed hopper (3), and the surface of the feed pipes (2) is provided with a pre-cooling component (4). The precooling assembly (4) includes three precooling sleeves (41) fixedly installed on the surface of the feed pipe (2), a transverse connecting pipe (42) fixedly installed between two adjacent precooling sleeves (41) on the surface of the feed pipe (2), and a longitudinal connecting pipe (43) fixedly installed between one of the precooling sleeves (41) on the surface of the feed pipe (2).

2. The water-based paint dispersion and cooling device according to claim 1, characterized in that: A cooling jacket (5) is fixedly installed on the inner wall of the cooling tank (1), and a cooling pipe (6) is provided inside the cooling jacket (5).

3. The water-based paint dispersion and cooling device according to claim 2, characterized in that: A water inlet pipe (7) is fixedly installed on the top of the cooling tank (1), and a water outlet pipe (8) is fixedly installed on one side of the cooling tank (1).

4. The water-based paint dispersion and cooling device according to claim 3, characterized in that: The water inlet pipe (7) is connected to the bottom inlet of the cooling pipe (6), and the water outlet pipe (8) is connected to the top outlet of the cooling pipe (6).

5. The water-based paint dispersion and cooling device according to claim 4, characterized in that: An input pipe (411) is fixedly installed on one side of one of the lower precooling sleeves (41), and an output pipe (412) is fixedly installed on one side of one of the upper precooling sleeves (41). One end of the water outlet pipe (8) is fixedly connected to the input pipe (411).

6. The water-based paint dispersion and cooling device according to claim 1, characterized in that: A discharge pipe (9) is fixedly installed at the bottom of the cooling tank (1), and a discharge valve (10) is fixedly installed on the surface of the discharge pipe (9).

7. The water-based paint dispersion and cooling device according to claim 1, characterized in that: The bottom of the cooling tank (1) is fixedly installed with a support leg (11), and the bottom of the support leg (11) is fixedly installed with a base plate (12).

8. The water-based paint dispersion and cooling device according to claim 1, characterized in that: The inner top wall of the cooling tank (1) is rotatably mounted with a stirring shaft (13), and two sets of stirring blades (14) are fixedly mounted on the surface of the stirring shaft (13), with a set of stirring blades (14) having four blades.

9. The water-based paint dispersion and cooling device according to claim 8, characterized in that: The edge of the stirring blade (14) is fixedly equipped with serrations (15), and a dispersion hole (141) is opened on one side of the stirring blade (14). The dispersion hole (141) is evenly distributed on one side of the stirring blade (14).

10. The water-based paint dispersion and cooling device according to claim 9, characterized in that: A stirring motor (16) is fixedly installed on the top of the cooling tank (1). The output shaft of the stirring motor (16) is fixedly connected to the top end of the stirring shaft (13). The stirring motor (16) is located inside the area enclosed by the four feed pipes (2).