Vacuum heat treatment furnace facilitating feeding and discharging

Abstract

The utility model relates to the field of vacuum heat treatment furnaces, and discloses a vacuum heat treatment furnace convenient for feeding and discharging, which comprises a worktable, a vacuum heat treatment furnace fixedly mounted at the right end of the top of the worktable, a furnace door mounted on the left side wall of the vacuum heat treatment furnace, and an electric heating element fixedly mounted on the inner wall of the vacuum heat treatment furnace. The vacuum heat treatment device is characterized in that tracks are fixedly connected to the front side and the rear side of the top of the workbench, a movable plate is arranged on the tops of the tracks, wheels are rotationally connected to the bottoms of the left end and the right end of the movable plate, and the wheels are in sliding clamping fit with the tracks.

Description

Technical Field

[0001] This utility model relates to the field of vacuum heat treatment furnaces, specifically a vacuum heat treatment furnace that facilitates material loading and unloading. Background Technology

[0002] Vacuum heat treatment is a comprehensive technology that combines vacuum technology and heat treatment. It refers to all or part of the heat treatment process carried out under vacuum conditions, and usually requires a feeding and discharging mechanism for loading and unloading.

[0003] Existing vacuum heat treatment feeding and unloading mechanisms have many inconveniences in terms of material loading. For example, the material that needs to be heat treated cannot rotate when being loaded or unloaded, which makes it inconvenient for loading and unloading long strip-shaped materials. Utility Model Content

[0004] To overcome the above-mentioned shortcomings, this utility model provides a vacuum heat treatment furnace that facilitates material feeding and discharging.

[0005] The technical solution adopted by this utility model is as follows:

[0006] A vacuum heat treatment furnace for easy loading and unloading includes a workbench, with the furnace fixedly mounted on the top right end of the workbench. A furnace door is installed on the left side wall of the furnace. Electric heating elements are fixedly mounted on the inner wall of the furnace. Several support plates are vertically fixedly connected to the bottom of the furnace, arranged equidistantly. The furnace is characterized by having tracks fixedly connected to both the front and rear sides of the top of the workbench. Each track has a movable plate at its top, with wheels rotatably connected to the bottom of both the left and right ends of the movable plates. The wheels slide and engage with the tracks. Connecting plates are fixedly connected to the opposite side walls of the two movable plates. A tray is fixedly connected between the opposite ends of the two connecting plates. A bearing is embedded inside the upper end of the tray, with the inner ring of the bearing fitting around the tray. The tray rotates through the bearing. The system is connected to a turntable. A servo motor is fixedly installed at the bottom of the tray. The top of the servo motor's output shaft is fixedly connected to the center of the bottom of the turntable. A support frame is vertically fixedly connected to the top left of the turntable. A horizontal plate is vertically connected to the top of the support frame. Two guide rods are fixedly connected between the horizontal plate and the top of the turntable. The two guide rods are parallel and pass through both ends of the lifting seat. The two guide rods are slidably connected to the lifting seat. A lifting support plate is fixedly connected to the bottom of the right side wall of the lifting seat. The lifting support plate is clearance-fitted with the support plate. A lifting drive mechanism is fixedly installed at the top of the horizontal plate. The lifting drive mechanism is fixedly connected to the middle of the left end of the lifting support plate. A moving drive mechanism is fixedly installed at the bottom of the worktable. A connecting seat is fixedly connected to the bottom of the outer wall of the moving plate. The connecting seat is connected to the moving drive mechanism.

[0007] The lifting drive mechanism includes two fixed seats, which are vertically fixedly connected to the front and rear sides of the top of the horizontal plate, respectively. A rotating shaft is rotatably connected between the tops of the two fixed seats. The rotating shaft passes vertically through a rope reel and is fixedly connected to the rope reel. A rope is wound around the outer wall of the rope reel. One end of the rope is fixedly connected to the outer wall of the rope reel, and the other end of the rope extends downward and is fixedly connected to the center of the top left side of the lifting platform. A servo reduction motor is fixedly installed on the top of the horizontal plate. The output shaft end of the servo reduction motor and the outer wall of the rotating shaft are both fixedly connected to pulleys. The output shaft of the servo reduction motor is vertically fixedly connected to the center of the pulleys. The pulleys are fixedly sleeved on the outer wall of the rotating shaft, and a belt is sleeved between the outer walls of the two pulleys.

[0008] The moving drive mechanism includes auxiliary legs, two of which are fixedly connected to the front and rear sides of the bottom of the worktable. The auxiliary legs are located below the right end of the track. A lead screw is rotatably connected between the left side wall of the auxiliary legs and the bottom side wall of the worktable. The left ends of both lead screws penetrate the bottom of the worktable. A bevel gear is fixedly connected to the left end of each lead screw. A fixed tube is fixedly connected to the left outer wall of the worktable. The fixed tube is located between the two bevel gears. A rotating shaft is rotatably connected inside the fixed tube. Both the front and rear ends of the rotating shaft are fixedly connected to bevel gears. The two bevel gears mesh with the two bevel gears. A lead screw motor is fixedly installed on the right side wall of the rear auxiliary leg. The output shaft of the lead screw motor is fixedly connected to the right end of the rear lead screw. The lead screw penetrates the bottom of the connecting seat, and the bottom of the connecting seat is threadedly connected to the lead screw.

[0009] The beneficial effects of this utility model are:

[0010] This invention achieves automated operation of material feeding and unloading in a vacuum heat treatment furnace through the integrated application of a servo motor, a servo geared motor, and a lead screw motor, significantly improving work efficiency.

[0011] The lifting pallet can not only be raised, lowered, and moved left and right, but also rotate with the turntable. This structure allows long and narrow materials to be easily rotated and adjusted in position, making it convenient to pick up and put down materials. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 yes Figure 1 Enlarged view of point A in the middle;

[0014] Figure 3 yes Figure 1 Rear view structural diagram;

[0015] Figure 4 This is a schematic diagram of the furnace door opening according to this utility model;

[0016] Figure 5 yes Figure 1 The left view;

[0017] Figure 6 yes Figure 5 Cross-sectional view at point BB.

[0018] The reference numerals in all the attached drawings are as follows: 1. Workbench; 2. Vacuum heat treatment furnace; 3. Furnace door; 4. Electric heating element; 5. Support plate; 6. Track; 7. Moving plate; 8. Wheel; 9. Connecting plate; 10. Tray; 11. Turntable; 12. Servo motor; 13. Support frame; 14. Guide rod; 15. Lifting seat; 16. Lifting pallet; 17. Fixed seat; 18. Rotating shaft one; 19. Rope reel; 20. Rope; 21. Servo geared motor; 22. Pulley; 23. Belt; 24. Auxiliary support leg; 25. Lead screw; 26. Bevel gear one; 27. Fixed tube; 28. Rotating shaft two; 29. ​​Bevel gear two; 30. Lead screw motor; 31. Connecting seat; 32. Bearing; 33. Horizontal plate. Detailed Implementation

[0019] like Figure 1-6 The following describes a vacuum heat treatment furnace for easy loading and unloading: A workbench 1 is included. A vacuum heat treatment furnace 2 is fixedly installed on the top right end of the workbench 1. A furnace door 3 is installed on the left side wall of the vacuum heat treatment furnace 2. An electric heating element 4 is fixedly installed on the inner wall of the vacuum heat treatment furnace 2. Several support plates 5 are vertically fixedly connected to the inner bottom of the vacuum heat treatment furnace 2, and the support plates 5 are arranged equidistantly. The furnace is characterized in that rails 6 are fixedly connected to the front and rear sides of the top of the workbench 1. The top of the rails 6 has movable plates 7. Wheels 8 are rotatably connected to the bottom of the left and right ends of the movable plates 7, and the wheels 8 slide and engage with the rails 6. Connecting plates 9 are fixedly connected to the opposite side walls of the two movable plates 7. A tray 10 is fixedly connected between the opposite ends of the two connecting plates 9. A bearing 32 is embedded inside the upper end of the tray 10, and the inner ring of the bearing 32 is fitted onto the tray 10. A turntable 1 is rotatably connected to the tray 10 through the bearing 32. 1. A servo motor 12 is fixedly installed at the bottom of the tray 10. The top of the output shaft of the servo motor 12 is fixedly connected to the center of the bottom of the turntable 11. A support frame 13 is vertically fixedly connected to the top left of the turntable 11. A horizontal plate 33 is vertically connected to the top of the support frame 13. Two guide rods 14 are fixedly connected between the horizontal plate 33 and the top of the turntable 11. The two guide rods 14 are parallel and pass through both ends of the lifting seat 15. The two guide rods 14 are slidably connected to the lifting seat 15. A lifting support plate 16 is fixedly connected to the bottom of the right side wall of the lifting seat 15. The lifting support plate 16 is clearance-fitted with the support plate 5. A lifting drive mechanism is fixedly installed at the top of the horizontal plate 33. The lifting drive mechanism is fixedly connected to the middle of the left end of the lifting support plate 16. A moving drive mechanism is fixedly installed at the bottom of the worktable 1. A connecting seat 31 is fixedly connected to the bottom of the outer wall of the moving plate 7. The connecting seat 31 is connected to the moving drive mechanism.

[0020] The lifting drive mechanism includes two fixed seats 17, which are vertically fixedly connected to the front and rear sides of the top of the horizontal plate 33, respectively. A rotating shaft 18 is rotatably connected between the tops of the two fixed seats 17. The rotating shaft 18 passes vertically through the rope reel 19 and is fixedly connected to the rope reel 19. A rope 20 is wound around the outer wall of the rope reel 19. One end of the rope 20 is fixedly connected to the outer wall of the rope reel 19, and the other end of the rope 20 extends downward and is fixedly connected to the center of the top left side of the lifting support plate 16. A servo reduction motor 21 is fixedly installed on the top of the horizontal plate 33. The output shaft end of the servo reduction motor 21 and the outer wall of the rotating shaft 18 are both fixedly connected to pulleys 22. The output shaft of the servo reduction motor 21 is vertically fixedly connected to the center of the pulleys 22. The pulleys 22 are fixedly sleeved on the outer wall of the rotating shaft 18, and a belt 23 is sleeved between the outer walls of the two pulleys 22.

[0021] The moving drive mechanism includes auxiliary legs 24. Two auxiliary legs 24 are fixedly connected to the bottom front and rear sides of the worktable 1, respectively. The auxiliary legs 24 are located below the right end of the track 6. A lead screw 25 is rotatably connected between the left side wall of the auxiliary legs 24 and the bottom side wall of the worktable 1. The left ends of the two lead screws 25 pass through the bottom of the worktable 1. A bevel gear 26 is fixedly connected to the left end of each lead screw 25. A fixed tube 27 is fixedly connected to the left outer wall of the worktable 1. The fixed tube 27 is located between the two bevel gears 26. A rotating shaft 28 is rotatably connected inside the fixed tube 27. A bevel gear 29 is fixedly connected to both the front and rear ends of the rotating shaft 28. The two bevel gears 29 mesh with the two bevel gears 26, respectively. A lead screw motor 30 is fixedly installed on the right side wall of the rear auxiliary legs 24. The output shaft of the lead screw motor 30 is fixedly connected to the right end of the rear lead screw 25. The lead screw 25 passes through the bottom of the connecting seat 31. The bottom of the connecting seat 31 is threadedly connected to the lead screw 25.

[0022] The lifting pallet 16 is fork-shaped, and the support plate 5 is composed of several parallel upright plates. The structural features of the lifting pallet 16 and the support plate 5 are consistent with the structural features of the components in the reference patent mentioned in the background art.

[0023] When materials need to be added, open the furnace door 3, place the materials on the lifting tray 16, start the servo motor 12, and the output shaft of the servo motor 12 drives the turntable 11 to rotate.

[0024] When the turntable 11 rotates, the support frame 13, guide rod 14, lifting seat 15 and lifting pallet 16 on it also rotate, so that the lifting pallet 16 faces the vacuum heat treatment furnace 2.

[0025] When the moving drive mechanism is started, the lead screw motor 30 drives the lead screw 25 to rotate. Since the connecting seat 31 is threadedly connected to the lead screw 25, the moving plate 7 will move left and right along the track 6, thereby moving the tray 10 to the left side or outside of the vacuum heat treatment furnace 2. The lifting tray 16 moves into the vacuum heat treatment furnace 2 and is located above the support plate 5. When the lifting tray 16 arrives, the moving drive mechanism is stopped.

[0026] When the lifting drive mechanism is started, the servo reduction motor 21 drives the rotating shaft 18 to rotate, which in turn drives the rope disc 19 to rotate. When the rope disc 19 rotates, the rope 20 wrapped around it gradually unfolds or tightens, thereby driving the lifting pallet 16 to move up and down.

[0027] The movement of the lifting pallet 16 is guided by the guide rod 14, ensuring the stability and accuracy of the lifting process.

[0028] First, the lifting pallet 16 is driven to move downwards. The lifting pallet 16 is in clearance fit with the support plate 5. The downward movement of the lifting pallet 16 causes the material to fall onto the support plate 5. Then, the moving drive mechanism is activated to drive the lifting pallet 16 to move to the left, away from the vacuum heat treatment furnace 2. The furnace door 3 is closed, and the electric heating element 4 is activated for heat treatment, completing the material loading. This structure allows long strip-shaped materials to be easily rotated and adjusted in position, facilitating the loading and unloading of materials.

[0029] When you need to remove the material, simply follow the steps above in reverse order to remove it.

[0030] This utility model only protects the mechanical parts; the functions implemented by the software control part are not within the scope of protection of this utility model.

Claims

1. A vacuum heat treatment furnace for easy loading and unloading, comprising a workbench (1), a vacuum heat treatment furnace (2) fixedly installed on the top right end of the workbench (1), a furnace door (3) installed on the left side wall of the vacuum heat treatment furnace (2), an electric heating element (4) fixedly installed on the inner wall of the vacuum heat treatment furnace (2), and a plurality of support plates (5) vertically fixedly connected to the inner bottom of the vacuum heat treatment furnace (2), the support plates (5) being arranged equidistantly from front to back, characterized in that, The top and front sides of the workbench (1) are fixedly connected to rails (6). The top of the rails (6) has a movable plate (7). The bottom of the left and right ends of the movable plate (7) are rotatably connected to wheels (8). The wheels (8) are slidably engaged with the rails (6). The opposite side walls of the two movable plates (7) are fixedly connected to connecting plates (9). The opposite ends of the two connecting plates (9) are fixedly connected to a tray (10). The upper end of the tray (10) is inlaid with a bearing (32). The inner ring of the bearing (32) is fitted onto the tray (10). The tray (10) is rotatably connected to a turntable (11) through the bearing (32). The bottom of the tray (10) is fixedly installed with a servo motor (12). The top of the output shaft of the servo motor (12) is fixedly connected to the center of the bottom of the turntable (11). The top left side of the turntable (11) is vertically fixedly connected to... A support frame (13) is connected to a horizontal plate (33) at the top of the support frame (13). Two guide rods (14) are fixedly connected between the horizontal plate (33) and the top of the turntable (11). The two guide rods (14) are parallel and pass through both ends of the lifting seat (15). The two guide rods (14) are slidably connected to the lifting seat (15). A lifting support plate (16) is fixedly connected to the bottom of the right side wall of the lifting seat (15). The lifting support plate (16) is clearance-fitted with the support plate (5). A lifting drive mechanism is fixedly installed on the top of the horizontal plate (33). The lifting drive mechanism is fixedly connected to the middle of the left end of the lifting support plate (16). A moving drive mechanism is fixedly installed on the bottom of the worktable (1). A connecting seat (31) is fixedly connected to the bottom of the outer wall of the moving plate (7). The connecting seat (31) is connected to the moving drive mechanism.

2. The vacuum heat treatment furnace for easy feeding and discharging according to claim 1, characterized in that, The lifting drive mechanism includes two fixed seats (17), which are vertically fixed to the front and rear sides of the top of the horizontal plate (33). A rotating shaft (18) is rotatably connected between the tops of the two fixed seats (17). The rotating shaft (18) passes vertically through the rope reel (19) and is fixedly connected to the rope reel (19). A rope (20) is wound around the outer wall of the rope reel (19). One end of the rope (20) is fixedly connected to the outer wall of the rope reel (19), and the other end of the rope (20) extends downward. The other end of the rope (20) is fixedly connected to the center of the top left side of the lifting platform (16). A servo reduction motor (21) is fixedly installed on the top of the horizontal plate (33). The output shaft end of the servo reduction motor (21) and the outer wall of the rotating shaft (18) are both fixedly connected to pulleys (22). The output shaft of the servo reduction motor (21) is vertically fixedly connected to the center of the pulley (22). The pulley (22) is fixedly sleeved on the outer wall of the rotating shaft (18). A belt (23) is sleeved between the outer walls of the two pulleys (22).

3. The vacuum heat treatment furnace for easy feeding and discharging according to claim 1, characterized in that, The moving drive mechanism includes auxiliary legs (24), two auxiliary legs (24) are fixedly connected to the front and rear sides of the bottom of the worktable (1) respectively. The auxiliary legs (24) are located below the right end of the track (6). A lead screw (25) is rotatably connected between the left side wall of the auxiliary legs (24) and the bottom side wall of the worktable (1). The left ends of the two lead screws (25) penetrate the bottom of the worktable (1). A bevel gear (26) is fixedly connected to the left end of each lead screw (25). A fixed tube (27) is fixedly connected to the left outer wall of the worktable (1). Located between two bevel gears (26), a rotating shaft (28) is rotatably connected inside the fixed tube (27). Both ends of the rotating shaft (28) are fixedly connected to bevel gears (29). The two bevel gears (29) mesh with the two bevel gears (26) respectively. A lead screw motor (30) is fixedly installed on the right side wall of the rear auxiliary support leg (24). The output shaft of the lead screw motor (30) is fixedly connected to the right end of the rear lead screw (25). The lead screw (25) passes through the bottom of the connecting seat (31). The bottom of the connecting seat (31) is threadedly connected to the lead screw (25).

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