Color coating production line detection equipment
By installing high-definition cameras and adjustable LED lights on the color coating production line, combined with a labeling machine, the difficulties of manual visual inspection have been solved, and efficient automatic inspection and labeling of the high-speed color coating production line has been realized.
Patent Information
- Application Number
- CN202422813037.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-19
AI Technical Summary
The current color coating production line relies on manual visual inspection for testing, which is difficult to accurately detect in a high-speed production environment. In addition, the poor lighting in the production environment leads to a large workload and difficulty in guaranteeing quality.
It adopts a combination of high-definition camera and LED light. The high-definition camera is located directly above the production line, and the LED light can be adjusted 360° to meet the lighting requirements. It is also equipped with a labeling machine for automatic marking.
It enables accurate detection and automatic marking of color-coated products on high-speed production lines, reducing manual workload and improving detection efficiency and product quality stability.
Smart Images
Figure CN223500892U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pen testing technology, specifically to testing equipment for color coating production lines. Background Technology
[0002] Color coating is a processing method that applies a colored coating to materials such as sheets or rolls. Because defects in the coating can easily occur during the production process, it is necessary to conduct inspections during production to ensure production quality.
[0003] In existing technologies, the inspection of color coating production lines generally relies on manual visual observation. Due to the high production speed, it is difficult for the human eye to accurately observe the color coating surface. Furthermore, the lighting in the production environment is not suitable for the inspection requirements, which makes the inspection work difficult and inconvenient.
[0004] The production line operates at a high speed, making manual observation extremely labor-intensive and difficult to perform accurately. This results in a heavy workload for workers, increased labor costs, and difficulty in guaranteeing product quality. Furthermore, the poor lighting in the production environment fails to meet the light requirements for testing, making the testing process more challenging and increasing the workload for staff. Utility Model Content
[0005] In view of the shortcomings of the existing technology, this utility model provides a testing equipment for color coating production lines, which solves the problem of the difficulty in carrying out testing work in existing color coating production lines.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a color coating production line inspection equipment, comprising a support unit, an inspection unit, and a labeling machine. The inspection unit is connected to the support unit, and the labeling machine is also connected to the support unit. The support unit includes a base and a high support column. The high support column is fixedly mounted on the top of the base, and a low support column is fixedly mounted on the top of the base. A support rod is fixedly mounted on the base. The inspection unit includes a support rod and an upper connecting rod. The upper connecting rod is fixedly connected to the inner side of the support rod, and a lower connecting rod is fixedly mounted on the inner side of the support rod. A fixing kit is sleeved on the outer side of the upper connecting rod, and a snap-fit groove is fixedly mounted at the bottom of the fixing kit. A high-definition camera is snapped into the snap-fit groove.
[0007] Preferably, a support roller is movably inserted into the inner side of the tall support column, and a pressure roller is movably inserted into the inner side of the short support column.
[0008] Preferably, a rotating collar is sleeved on the outer side of the lower connecting rod, a rotating rod is fixedly disposed on the outer side of the rotating collar, an insert ring is fixedly disposed on the other end of the rotating rod, and an LED light is inserted into the inner side of the rotating rod.
[0009] Preferably, the labeling machine includes a fixed plate and a label roll, a connecting sleeve is fixedly provided on the rear side of the fixed plate, a rotating shaft is fixedly provided on the front side of the fixed plate, and the label roll is sleeved on the outside of the rotating shaft.
[0010] Preferably, a roller is sleeved on the outer side of the rotating shaft, and a waste paper roll is sleeved on the outer side of the rotating shaft.
[0011] Preferably, a hydraulic rod is fixedly provided on the front side of the fixed plate, and a pressure head is fixedly provided on the output end of the hydraulic rod.
[0012] Preferably, the support rod is fixedly mounted on the top of the base.
[0013] Preferably, the connecting sleeve is fitted onto the outside of the support rod.
[0014] This utility model discloses a color coating production line inspection equipment, which has the following beneficial effects: The color coating production line inspection equipment is equipped with a high-definition camera located directly above the production line, facilitating accurate inspection of the conveyed products; the color coating production line inspection equipment is equipped with LED lights that can be adjusted 360° around the product, facilitating illumination of the conveyed product, and can also be adjusted at multiple angles to meet the lighting conditions required for color coating quality inspection; and a labeling machine is provided to facilitate labeling of qualified color coating areas and to quickly locate unqualified color coating areas. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the support unit of this utility model;
[0018] Figure 3 This is a schematic diagram of the detection unit of this utility model;
[0019] Figure 4 This is a schematic diagram of the labeling machine of this utility model.
[0020] In the diagram: 1. Support unit; 11. Base; 12. High support column; 13. Low support column; 14. Support rod; 15. Support roller; 16. Pressure roller; 2. Detection unit; 21. Support rod; 22. Upper connecting rod; 221. Fixing kit; 222. Snap-fit groove; 223. High-definition camera; 23. Lower connecting rod; 231. Rotating collar; 232. Rotating rod; 233. Insertion ring; 234. LED light; 3. Labeling machine; 31. Fixing plate; 311. Connecting sleeve; 312. Rotating shaft; 32. Label roll; 33. Roller; 34. Waste paper roll; 35. Hydraulic rod; 351. Pressure head. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0022] This application provides testing equipment for color coating production lines, which solves the problem of difficult testing work on color coating production lines and achieves the goal of convenient color coating testing.
[0023] This utility model discloses a testing equipment for a color coating production line.
[0024] According to the appendix Figure 1-4 As shown, the device includes a support unit 1, a detection unit 2, and a labeling machine 3. The detection unit 2 is connected to the support unit 1, and the labeling machine 3 is also connected to the support unit 1. The support unit 1 includes a base 11 and a high support column 12. The high support column 12 is fixedly installed on the top of the base 11, and a low support column 13 is fixedly installed on the top of the base 11. A support rod 14 is fixedly installed on the base 11. The detection unit 2 includes a support rod 21 and an upper connecting rod 22. The upper connecting rod 22 is fixedly connected to the inner side of the support rod 21, and a lower connecting rod 23 is fixedly installed on the inner side of the support rod 21. A fixing kit 221 is sleeved on the outer side of the upper connecting rod 22. A snap-fit groove 222 is fixedly installed at the bottom of the fixing kit 221, and a high-definition camera 223 is snapped into the snap-fit groove 222.
[0025] The color coating production line inspection equipment is equipped with a high-definition camera 233, which is located directly above the production line for accurate inspection of the conveyed products. The equipment also includes LED lights 234, which are adjustable 360° to illuminate the conveyed products and can be adjusted at multiple angles to meet the lighting requirements for color coating quality inspection. A labeling machine 3 is also included to easily label qualified color-coated areas and quickly identify unqualified areas.
[0026] Furthermore, a support roller 15 is movably inserted into the inner side of the high support column 12, and a pressure roller 16 is movably inserted into the inner side of the low support column 13.
[0027] Furthermore, a rotating collar 231 is sleeved on the outer side of the lower connecting rod 23, a rotating rod 232 is fixedly installed on the outer side of the rotating collar 231, an insert ring 233 is fixedly installed on the other end of the rotating rod 232, and an LED light 234 is inserted into the inner side of the rotating rod 232.
[0028] Specifically disclosed, the labeling machine 3 includes a fixing plate 31 and a label roll 32. A connecting sleeve 311 is fixedly installed on the rear side of the fixing plate 31, and a rotating shaft 312 is fixedly installed on the front side of the fixing plate 31. The label roll 32 is sleeved on the outside of the rotating shaft 312.
[0029] Specifically disclosed, a roller 33 is sleeved on the outer side of the rotating shaft 312, and a waste paper roll 34 is sleeved on the outer side of the rotating shaft 312.
[0030] It should be emphasized that a hydraulic rod 35 is fixedly installed on the front side of the fixed plate 31, and a pressure head 351 is fixedly installed at the output end of the hydraulic rod 35.
[0031] It should be emphasized that the support rod 21 is fixedly installed on the top of the base 11.
[0032] It should be emphasized that the connecting sleeve 311 is fitted onto the outside of the support rod 14.
[0033] Working principle: Before starting the testing equipment on the color coating production line, firstly, adjust the LED lights 234 according to the angle of illumination required for the product to be tested.
[0034] Then, the product is passed over the support roller 15 and under the pressure roller 16, ensuring that the product is fully unfolded to avoid wrinkles, so that the high-definition camera 223 can take pictures and inspect it. The shooting angle of the high-definition camera 223 is adjusted to facilitate inspection.
[0035] Finally, when the inspected product passes under the labeling machine 3, the hydraulic rod 35 is activated, driving the pressure head 351 to affix the qualified label to the product surface.
[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A color coating production line testing equipment, comprising a support unit (1), a testing unit (2), and a labeling machine (3), wherein the testing unit (2) is connected to the support unit (1), and the labeling machine (3) is connected to the support unit (1), characterized in that, The support unit (1) includes a base (11) and a high column (12). The high column (12) is fixedly installed on the top of the base (11). A low column (13) is fixedly installed on the top of the base (11). A support rod (14) is fixedly installed on the base (11). The detection unit (2) includes a support rod (21) and an upper connecting rod (22). The upper connecting rod (22) is fixedly connected to the inside of the support rod (21). A lower connecting rod (23) is fixedly installed on the inside of the support rod (21). A fixing kit (221) is sleeved on the outside of the upper connecting rod (22). A snap-fit groove (222) is fixedly installed at the bottom of the fixing kit (221). A high-definition camera (223) is snapped into the snap-fit groove (222).
2. The testing equipment for a color coating production line according to claim 1, characterized in that, A support roller (15) is movably inserted into the inner side of the tall support column (12), and a pressure roller (16) is movably inserted into the inner side of the short support column (13).
3. The testing equipment for a color coating production line according to claim 1, characterized in that, A rotating collar (231) is sleeved on the outside of the lower connecting rod (23). A rotating rod (232) is fixedly installed on the outside of the rotating collar (231). A plug ring (233) is fixedly installed at the other end of the rotating rod (232). An LED light (234) is inserted into the inside of the rotating rod (232).
4. The testing equipment for a color coating production line according to claim 1, characterized in that, The labeling machine (3) includes a fixing plate (31) and a label roll (32). A connecting sleeve (311) is fixedly provided on the rear side of the fixing plate (31), and a rotating shaft (312) is fixedly provided on the front side of the fixing plate (31). The label roll (32) is sleeved on the outside of the rotating shaft (312).
5. The color coating production line testing equipment according to claim 4, characterized in that, A roller (33) is sleeved on the outside of the rotating shaft (312), and a waste paper roll (34) is sleeved on the outside of the rotating shaft (312).
6. The testing equipment for a color coating production line according to claim 5, characterized in that, A hydraulic rod (35) is fixedly installed on the front side of the fixed plate (31), and a pressure head (351) is fixedly installed at the output end of the hydraulic rod (35).
7. The testing equipment for a color coating production line according to claim 1, characterized in that, The support rod (21) is fixedly mounted on the top of the base (11).
8. The testing equipment for a color coating production line according to claim 5, characterized in that, The connecting sleeve (311) is fitted onto the outside of the support rod (14).