Movable monitoring device for new energy battery safety test
By designing a mobile monitoring device that uses a servo motor to drive a screw and bevel gears, a remote monitoring camera can move along the x and y axes. This solves the problem of blind spots in the safety testing of new energy batteries, and improves the integrity of data collection and the safety of the control room.
Patent Information
- Application Number
- CN202422114028.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-08-29
AI Technical Summary
In existing safety tests of new energy batteries, ordinary surveillance cameras have blind spots, resulting in incomplete data collection.
A mobile monitoring device comprising a first moving component and a second moving component was designed. A servo motor drives a screw and a bevel gear to mesh, thereby moving a remote monitoring camera along the x and y axes to achieve monitoring without blind spots.
It improved the reliability of data and the security of the control room, expanded the shooting range, reduced blind spots, and achieved more thorough monitoring.
Smart Images

Figure CN223501132U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of new energy battery processing, and in particular to a mobile monitoring device for safety testing of new energy batteries. Background Technology
[0002] During safety testing of new energy batteries, monitoring is required at every stage of the testing process to better collect and analyze product performance. However, in actual production and processing, safety testing explosion-proof rooms are typically equipped with ordinary surveillance cameras. These cameras have limited angles for capturing details across the entire space, resulting in blind spots and incomplete data collection.
[0003] Therefore, in order to solve the above-mentioned problems, this utility model proposes a mobile monitoring device for safety testing of new energy batteries. Utility Model Content
[0004] (I) Purpose of the utility model
[0005] In view of this, the purpose of this utility model is to provide a mobile monitoring device for safety testing of new energy batteries, so as to solve the technical problems existing in the prior art.
[0006] (II) Technical Solution
[0007] To achieve the above technical objectives, this utility model provides a mobile monitoring device for safety testing of new energy batteries. The monitoring device is installed in an operating room, which is also equipped with an operating table. A battery to be tested is placed on the operating table. The monitoring device is used to monitor the battery to be tested on the operating table. The monitoring device includes a first moving component and a second moving component.
[0008] The first moving component includes a first mounting frame installed on the top of the chamber wall. A first screw is installed inside the first mounting frame. One end of the first screw is connected to an external first servo motor. A first bevel gear is provided on both the front and rear sides of the first screw. The first bevel gear meshes with a second bevel gear on a second screw. The second screw is located inside a second mounting frame and is driven to rotate by the second bevel gear. A second moving component is provided above the two second screws. The second mounting frame is installed above the chamber wall.
[0009] The second moving component includes a moving frame, which includes a third mounting frame provided at the upper end and a sliding seat plate fixedly connected below. The sliding seat plate is provided with a slider inwardly, and the slider is sleeved on the second screw rod. A third screw rod is provided inside the third mounting frame, and the third screw rod is driven by a second servo motor at the side. A sliding table is provided on the third screw rod, and a remote monitoring camera is embedded inside the sliding table. A second guiding rod parallel to the third screw rod is also provided inside the third mounting frame, and guiding blocks on both sides of the sliding table are sleeved on the second guiding rod.
[0010] Preferably, the second mounting frame is vertically fixed on one side of the first mounting frame.
[0011] Preferably, first guiding rods are provided on the outer sides of the two second mounting frames, and the moving frame moves along the first guiding rods, which facilitates guiding the second moving component.
[0012] Preferably, a limiting hole matching the first guiding rod is provided at the bottom end of the sliding seat plate, which facilitates limiting during movement.
[0013] Preferably, the outer frame part of the sliding seat plate is arranged in a "冂" shape, and the slider extends inwardly and is provided with a threaded mating hole.
[0014] Preferably, the remote monitoring camera is rechargeable, which facilitates wireless guiding and monitoring.
[0015] Preferably, the remote monitoring camera is plug-in type and is externally connected with a power cord, and the length of the power cord is greater than the limit distance when the remote monitoring camera moves. By setting the plug-in type, it is convenient for real-time power-on monitoring and avoids the situation that the camera cannot be effectively monitored due to power failure.
[0016] Preferably, receivers are provided inside both the first servo motor and the second servo motor, and they can be controlled by a remote control device. The remote control device is a remote control device that can be purchased on the market. In actual use, the rotation of the first servo motor and the second servo motor can be achieved as long as the remote control device is operated.
[0017] Compared with the existing technology, the beneficial effects of the present utility model are as follows: By setting the first moving component and the second moving component, and setting a remote monitoring camera on the second moving component that moves synchronously with it, the remote monitoring camera can be controlled to smoothly move in the xy-axis direction, and the data of the new energy battery can be effectively collected, improving the reliability of the data. At the same time, through the setting of the remote monitoring camera, the safety of the operation room is enhanced, the damage of the remote monitoring camera during safety tests is avoided, the shooting range is expanded, the dead angle in shooting is reduced, and the monitoring is made more thorough. Description of the Drawings
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the assembly structure of this utility model;
[0020] Figure 2 A top view of the assembly of the first and second moving components;
[0021] Figure 3 This is a front view of the movable frame portion of this utility model.
[0022] Figure Descriptions: 100-Operator compartment, 200-Operator table, 300-Battery to be tested, 400-First moving component, 401-First servo motor, 402-First screw, 403-First bevel gear, 404-First mounting frame, 405-Second mounting frame, 406-Second screw, 407-Second bevel gear, 408-First guide rod, 500-Second moving component, 501-Second servo motor, 502-Moving frame, 5021-Third mounting frame, 5022-Sliding seat plate, 5023-Slider, 5024-Limiting hole, 503-Second guide rod, 504-Third screw, 505-Slide table, 506-Guide block, 507-Remote monitoring camera, 508-Power cord. Detailed Implementation
[0023] The following description is exemplary in nature and is not intended to limit the scope, application, or use of this disclosure. It should be understood that in all these figures, the same or similar reference numerals indicate the same or similar parts and features. The figures are merely schematic representations of the concept and principles of embodiments of this disclosure and do not necessarily show the specific dimensions and scale of the various embodiments of this disclosure. Certain details or structures of embodiments of this disclosure may be exaggerated in particular portions of certain figures.
[0024] See details Figure 1-3 As shown, the present invention provides a mobile monitoring device for safety testing of new energy batteries, specifically configured as follows: the monitoring device is installed in an operating room 100, the operating room 100 is also provided with an operating table 200, the operating table 200 is provided with a battery 300 to be tested, the monitoring device is used to monitor the battery 300 to be tested on the operating table 200, and the monitoring device includes a first moving component 400 and a second moving component 500.
[0025] The first moving component 400 includes a first mounting frame 404 installed at the top of the chamber wall. A first screw rod 402 is installed inside the first mounting frame 404. One end of the first screw rod 402 is connected to an external first servo motor 401. First bevel gears 403 are provided on both the front and rear sides of the first screw rod 402. The first bevel gears 403 are meshed with second bevel gears 407 on a second screw rod 406. The second screw rod 406 is disposed inside a second mounting frame 405 and is driven to rotate by the second bevel gears 407. Above the two second screw rods 406, a second moving component 500 is provided. The second mounting frame 405 is installed above the chamber wall, and the second mounting frame 405 is vertically fixed to one side of the first mounting frame 404. In addition, in order to better guide the second moving component 500, first guide rods 408 are provided on the outer sides of the two second mounting frames 405. The moving frame 502 moves along the first guide rods 408;
[0026] The second moving component 500 includes a moving frame 502. The moving frame 502 includes a third mounting frame 5021 provided at the upper end and a sliding seat plate 5022 fixedly connected below. The sliding seat plate 5022 is provided with a slider 5023 inward. The slider 5023 is sleeved on the second screw rod 406. A limiting hole 5024 matching the first guide rod 408 is provided at the bottom end of the sliding seat plate 5022. In order to facilitate the socket movement, the outer frame part of the sliding seat plate 5022 is arranged in a "冂" shape. The slider 5023 extends inward and is provided with a threaded mating hole; Inside the third mounting frame 5021, a third screw rod 504 is provided. The third screw rod 504 is driven by a second servo motor 501 at the edge. A slide table 505 is provided on the third screw rod 504. A remote monitoring camera 507 is embedded inside the slide table 505. A second guide rod 503 parallel to the third screw rod 504 is also provided inside the third mounting frame 5021. Guide blocks 506 on both sides of the slide table 505 are sleeved on the second guide rod 503;
[0027] To facilitate continuous and stable video recording without blind spots, the remote monitoring camera 507 is rechargeable. This rechargeable design allows for easy movement without power storage, avoiding tangled wires. Alternatively, the remote monitoring camera 507 can be plugged in for real-time monitoring, preventing missed monitoring and data loss. The remote monitoring camera 507 is connected to a power cord 508, the length of which exceeds the camera's maximum movement distance to prevent blind spots from being missed. A power cord reel is provided for easy cable management. Furthermore, both the first servo motor 401 and the second servo motor 501 are equipped with receivers for remote control. These remote control devices are commercially available. In practical use, simply operating the remote control allows for the rotation of the first and second servo motors 401 and 501, thereby controlling the rotation of the first and second moving components 400 and 500.
[0028] Working principle:
[0029] In use, the monitoring device is first installed on the wall of the control room. A first moving component drives a second moving component. Specifically, the first moving component uses a first servo motor to rotate a first screw and a first bevel gear. The first bevel gear rotates, which in turn rotates a second bevel gear, which in turn rotates a second screw. The second screw then moves the second moving component along a guide rod, achieving movement along the y-axis as shown in Figure 1. The second servo motor on the second moving component rotates, causing a slide above it to move along the second guide rod. A remote monitoring camera mounted on the slide moves along the x-axis, enabling comprehensive monitoring of the control room without blind spots. During operation, the first and second servo motors, each equipped with a receiver, can be controlled remotely, facilitating remote operation and expanding the camera's range while reducing blind spots.
[0030] It should be emphasized that the principles not described in detail in this specification are existing technologies known to those skilled in the art.
[0031] The exemplary implementation of the solution proposed in this disclosure has been described in detail above with reference to preferred embodiments. However, those skilled in the art will understand that various modifications and alterations can be made to the above specific embodiments without departing from the spirit of this disclosure, and various combinations can be made to the various technical features and structures proposed in this disclosure without exceeding the protection scope of this disclosure, which is determined by the appended claims.
Claims
1. A portable monitoring device for safety testing of new energy batteries, the monitoring device being installed in an operating room (100), the operating room (100) also being equipped with an operating platform (200), on which a battery (300) to be tested is placed, characterized in that: The monitoring device is used to monitor the battery (300) to be detected on the operating table (200), and the monitoring device includes a first moving component (400) and a second moving component (500); The first moving component (400) includes a first mounting frame (404) installed at the top of the chamber wall. A first screw rod (402) is installed inside the first mounting frame (404). One end of the first screw rod (402) is connected to an external first servo motor (401). First bevel gears (403) are arranged on both the front and rear sides of the first screw rod (402). The first bevel gears (403) mesh with second bevel gears (407) on a second screw rod (406). The second screw rod (406) is arranged inside a second mounting frame (405) and is driven to rotate by the second bevel gears (407). Above the two second screw rods (406), a second moving component (500) is jointly arranged. The second mounting frame (405) is installed above the chamber wall; The second moving component (500) includes a moving frame (502). The moving frame (502) includes a third mounting frame (5021) provided at the upper end and a sliding seat plate (5022) fixedly connected below. A slider (5023) is arranged inside the sliding seat plate (5022). The slider (5023) is sleeved on the second screw rod (406). A third screw rod (504) is arranged inside the third mounting frame (5021). The third screw rod (504) is driven by a second servo motor (501) at the side. A slide table (505) is arranged on the third screw rod (504). A remote monitoring camera (507) is embedded inside the slide table (505). A second guiding rod (503) parallel to the third screw rod (504) is also arranged inside the third mounting frame (5021). Guiding blocks (506) on both sides of the slide table (505) are sleeved on the second guiding rod (503).
2. The portable monitoring device for safety testing of new energy batteries according to claim 1, characterized in that, The second mounting frame (405) is vertically fixed on one side of the first mounting frame (404).
3. A portable monitoring device for safety testing of new energy batteries according to claim 1, characterized in that, First guiding rods (408) are arranged on the outer sides of the two second mounting frames (405). The moving frame (502) moves along the first guiding rods (408).
4. A portable monitoring device for safety testing of new energy batteries according to claim 3, characterized in that, A limiting hole (5024) matching the first guiding rod (408) is arranged at the bottom end of the sliding seat plate (5022).
5. A portable monitoring device for safety testing of new energy batteries according to claim 1, characterized in that, The outer frame part of the sliding seat plate (5022) is arranged in a "冂” shape. The slider (5023) extends inward and is provided with a threaded mating hole.
6. A portable monitoring device for safety testing of new energy batteries according to claim 1, characterized in that, The remote monitoring camera (507) is set to be rechargeable.
7. A portable monitoring device for safety testing of new energy batteries according to claim 1, characterized in that, The remote monitoring camera (507) is set to be plug-in type and is externally connected with a power cord (508). The length of the power cord (508) is greater than the limit distance when the remote monitoring camera (507) moves.
8. A portable monitoring device for safety testing of new energy batteries according to any one of claims 1-7, characterized in that, Receivers are arranged inside both the first servo motor (401) and the second servo motor (501), and they can be controlled by a remote control device.