Plug terminal and wire rod combined automatic assembly equipment
By designing an automated assembly equipment for connectors and wires, and utilizing a vibratory feeder and a gear system driven by a servo motor, the automated assembly of connectors and wires was achieved, solving the problem of low efficiency in manual assembly and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422990439.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-05
AI Technical Summary
The current assembly of terminals and wires mainly relies on manual operation, resulting in low production efficiency and high product defect rate.
An automated assembly equipment for connectors and wires was designed. It utilizes components such as a vibratory feeder, a servo motor, and a rotating platform to achieve automated feeding, bending, and assembly processes. The equipment includes a feeding trough, a feeding assembly, and a clamping assembly. The bending and insertion of the wires are achieved through the cooperation of the servo motor-driven gears and guide blocks.
It improves the production efficiency of terminals and wires, reduces the tediousness of manual operation and the product defect rate, and achieves efficient automated assembly.
Smart Images

Figure CN223502364U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of terminal assembly equipment, specifically an automated assembly equipment for combining terminals and wires. Background Technology
[0002] Terminal blocks are a common type of electronic connection. They are used to connect electrical and power signals between electronic devices or cables by plugging and unplugging them. Commonly used terminal blocks in electronics include pin terminals, plate terminals, and post terminals. Terminal blocks have the advantages of easy plugging and unplugging, strong connection, and no soldering required. They can also effectively prevent interference between cables.
[0003] Currently, existing terminals and wires need to be assembled manually one by one. Due to the small size of the terminals, manual assembly is cumbersome and the product defect rate is high, resulting in low production and assembly efficiency for terminals and wires. Utility Model Content
[0004] The purpose of this invention is to provide an automated assembly equipment for assembling terminals and wires to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an automated assembly equipment for assembling terminals and wires, comprising a main frame and a rotating platform. The main frame includes a feeding trough and a feeding assembly. The feeding trough is located at the middle position of the top of the main frame. Multiple sets of the feeding assembly are located inside and on the top of the main frame. The rotating platform includes a discharge trough, a linear motor, an adjusting frame, a lifting frame, a lifting cylinder, and a clamping assembly. Four sets of discharge troughs are symmetrically arranged on the top of the rotating platform. The linear motor is located on one side of the top of the main frame. The adjusting frame is located at the moving end of the linear motor. The lifting cylinder is located on the top of the adjusting frame. The lifting frame is located on one side of the adjusting frame and is connected to the telescopic end of the lifting cylinder. The clamping assembly is located at the front end of the lifting frame.
[0006] Preferably, a mounting box is provided on the top side of the main frame away from the rotating material table. A servo motor II is installed on one side of the mounting box. A gear is provided at the output end of the servo motor II. Guide blocks are provided on both sides of the front end of the mounting box. A toothed block is provided at the front end inside the mounting box. Multiple sets of guide wheels are provided on both sides of the toothed block. A bending block is provided at the top of the inner side of the toothed block. A position adjustment component is provided at the bottom of the mounting box.
[0007] Preferably, a vibratory feeder is provided on the front end of the main frame near the rotating material table, a servo motor is provided at the top of one side of the main frame and the servo motor is connected to the bottom of the rotating material table, an accessory bending assembly is provided on the top of the main frame near the rotating material table, and a wire insertion assembly is provided on the top of the main frame near the mounting box.
[0008] Preferably, the feeding trough is detachably connected to the main frame by fixing bolts, the rear end of the main frame is provided with a control box, and the lifting cylinder is detachably connected to the adjusting frame by fixing bolts.
[0009] Preferably, the adjusting frame is movably connected to the main frame via a linear motor, the front end of the bottom of the lifting frame is provided with a clamping block, and the clamping assembly is detachably connected to the lifting frame via fixing bolts.
[0010] Preferably, the second servo motor is detachably connected to the mounting box via fixing bolts, and the output end of the second servo motor is connected to a rotating shaft, which is connected to a gear.
[0011] Preferably, multiple sets of fixed shafts are provided on both sides of the tooth block, a bearing is provided inside the guide wheel, and the fixed shaft passes through the bearing. The tooth block is meshed with the gear.
[0012] Preferably, the guide block is detachably connected to the mounting box by fixing bolts, and the guide block has a guide groove inside, with the guide wheel matching the guide groove.
[0013] Preferably, the number of feeding components is set to four sets, with two sets of feeding components located on both sides of the rear end of the feeding trough, and the other two sets of feeding components located at one end of the feeding trough near the mounting box.
[0014] Preferably, the output end of the servo motor is connected to a rotating shaft, and the rotating shaft is connected to the bottom of the rotating platform. The front end of the main frame is provided with a mounting bracket, and the vibrating feeder is detachably connected to the main frame through the mounting bracket.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] This invention uses a vibratory feeder, a servo motor, and a rotating table to feed terminals. The accessory bending assembly and the wire insertion assembly can bend the accessories and insert the wire into the terminal, respectively. The servo motor, gears, guide blocks, tooth blocks, and bending blocks can bend the wire, enabling rapid assembly of the terminals and wires and improving the production efficiency of the terminals. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.
[0018] Figure 1 This is a schematic diagram of the structure of this utility model.
[0019] Figure 2 This is a partial structural schematic diagram of the present invention.
[0020] Figure 3 This is a schematic diagram of the wire bending mechanism of this utility model.
[0021] In the diagram: 1. Main frame; 101. Feeding chute; 102. Wire insertion assembly; 103. Accessory bending assembly; 104. Feeding assembly; 2. Rotating platform; 201. Discharge chute; 202. Vibrating feeder; 203. Linear motor; 204. Adjustment frame; 205. Lifting frame; 206. Lifting cylinder; 207. Clamp assembly; 208. Servo motor one; 3. Mounting box; 301. Servo motor two; 302. Gear; 303. Guide block; 304. Tooth block; 305. Guide wheel; 306. Bending block; 307. Position adjustment assembly. Detailed Implementation
[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Please see Figure 1-3 This utility model provides an embodiment of an automated assembly equipment for assembling connectors and wires: An automated assembly equipment for assembling connectors and wires includes a main frame 1 and a rotating platform 2. The main frame 1 includes a feeding trough 101 and a feeding assembly 104. The feeding assembly 104 consists of two sets of telescopic cylinders, a moving frame, and a clamping frame assembly. One set of telescopic cylinders can drive the moving frame to move, and the other set of telescopic cylinders can adjust the clamping frame up and down. The feeding trough 101 is located at the middle position of the top of the main frame 1 to facilitate the conveying of connectors. Multiple sets of feeding assemblies 104 are located inside and on the top of the main frame 1 to facilitate the conveying and assembly of connectors. The rotating platform 2 includes a discharge trough 201, a linear motor 203, an adjusting frame 204, and a lifting frame 205. The lifting cylinder 206 and the clamping assembly 207 are provided. Four sets of feeding troughs 201 are symmetrically arranged on the top of the rotating platform 2. The linear motor 203 is located on one side of the top of the main frame 1. The adjusting frame 204 is located at the moving end of the linear motor 203. The adjusting frame 204 is adjusted back and forth by the linear motor 203. The lifting cylinder 206 is located on the top of the adjusting frame 204. The lifting frame 205 is located on one side of the adjusting frame 204 and is connected to the telescopic end of the lifting cylinder 206. The lifting cylinder 206 can adjust the lifting frame 205 up and down, thereby realizing the back and forth and up and down adjustment of the clamping assembly 207. The clamping assembly 207 is located at the front end of the lifting frame 205 to realize the assembly and picking up of the plug terminals to the top of the feeding trough 101.
[0027] Please refer to this carefully. Figure 2 and Figure 3A mounting box 3 is located on the top side of the main frame 1, away from the rotating platform 2. A servo motor 301 is mounted on one side of the mounting box 3. A gear 302 is located at the output end of the servo motor 301, which drives the gear 302 to rotate. Guide blocks 303 are located on both sides of the front end of the mounting box 3. The guide blocks 303 guide the movement of the toothed block 304 and have an arc-shaped structure. A toothed block 304 is located at the front end inside the mounting box 3. Multiple sets of guide wheels 305 are located on both sides of the toothed block 304 to improve the movement adjustment effect of the toothed block 304. A bending block 306 is located at the top of the inner side of the toothed block 304 to facilitate bending of the wire. The bottom of the mounting box 3 is equipped with a position adjustment component 307, which can adjust the mounting box 3 in all directions. The front end of the main frame 1 is equipped with a vibratory feeder 202 near the rotating material table 2, which can evenly feed the accessories. The top of one side of the main frame 1 is equipped with a servo motor 208, which is connected to the bottom of the rotating material table 2. The servo motor 208 can drive the rotating material table 2 to rotate, which is convenient for feeding the terminals. The top of the main frame 1 is equipped with an accessory bending component 103 near the rotating material table 2, which can bend the accessories. The top of the main frame 1 is equipped with a wire insertion component 102 near the mounting box 3, which can insert the wire into the terminal.
[0028] Please refer to this carefully. Figure 1 and Figure 2 The feeding trough 101 is detachably connected to the main frame 1 by fixing bolts. The rear end of the main frame 1 is equipped with a control box for easy control of the device. The lifting cylinder 206 is detachably connected to the adjusting frame 204 by fixing bolts. The lifting cylinder 206 can drive the lifting frame 205 to lift and adjust. The adjusting frame 204 is movably connected to the main frame 1 by a linear motor 203. The linear motor 203 can drive the adjusting frame 204 to move back and forth. The front end of the bottom of the lifting frame 205 is equipped with a clamping block. The clamp assembly 207 is detachably connected to the lifting frame 205 by fixing bolts to realize the adjustment and movement of the clamp assembly 207. The clamp assembly 207 consists of a cylinder and a clamp.
[0029] Please refer to this carefully. Figure 2 and Figure 2Servo motor 301 is detachably connected to mounting box 3 via fixing bolts, allowing for fixed installation. A rotating shaft is connected to the output end of servo motor 301, and this shaft is connected to gear 302, enabling servo motor 301 to drive gear 302 to rotate. Multiple fixed shafts are provided on both sides of the gear block 304. A bearing is located inside the guide wheel 305, and the fixed shaft passes through the bearing, allowing the guide wheel 305 to rotate. This allows for arc-shaped adjustment of the gear block 304. The gear block 304 meshes with gear 302 to transmit power, enabling arc-shaped movement of the gear block 304. Guide block 303 is detachably connected to mounting box 3 via fixing bolts. A guide groove is located inside guide block 303, and guide wheel 305 matches the guide groove, facilitating bending of the wire. A material drop platform is located on the side of the main frame 1 near mounting box 3, and multiple material drop guide grooves are located on the top of the material drop platform on one side of the main frame 1.
[0030] Please refer to this carefully. Figure 1 and Figure 2 The number of feeding components 104 is set to four sets. Two sets of feeding components 104 are located on both sides of the rear end of the feeding trough 101, and the other two sets of feeding components 104 are located at the end of the feeding trough 101 near the mounting box 3, which facilitates the conveying of raw materials and improves the assembly effect of the plug terminals. The output end of the servo motor 208 is connected to a rotating shaft, and the rotating shaft is connected to the bottom of the rotating material table 2. The servo motor 208 can drive the rotating material table 2 to rotate, which facilitates the feeding of terminal materials. The front end of the main frame 1 is provided with a mounting frame, and the vibrating feeder 202 is detachably connected to the main frame 1 through the mounting frame.
[0031] Working principle: When this utility model is in use, the power is turned on, and the vibrating feeder 202 evenly feeds the parts into the feeding trough 201. The outer ring of the plug terminal is placed inside the feeding trough 201. The servo motor 208 drives the rotating platform 2 to rotate, and the inner ring of the plug terminal is placed on the plug terminal. The linear motor 203 drives the adjusting frame 204 to adjust back and forth, and the lifting cylinder 206 drives the lifting frame 205 to adjust up and down. The clamping assembly 207 can be adjusted to the top of the plug terminal, and the outer ring and inner ring of the plug terminal can be spliced together to form a complete plug terminal. The clamping assembly then picks up and transports the plug terminal into the feeding trough 101. The feeding assembly 104 conveys the plug terminal to the bottom of the accessory bending assembly 103 and bends the accessory. The second feeding assembly 104 conveys the plug terminal to the bottom of the wire insertion assembly 102 and inserts the wire into the terminal. The third feeding assembly 104 moves the plug terminal to the wire bending position. The servo motor 301 drives the gear 302 to rotate. Through the meshing of the gear 302 and the tooth block 304, and with the help of the guide wheel 305 and the guide block 303, the bending block 306 is adjusted in an arc shape to bend the wire. Finally, the fourth feeding assembly 104 conveys the assembled terminal to the end, realizing the rapid assembly of the plug terminal.
[0032] The above description is merely an embodiment of this utility model, and common knowledge regarding specific structures and characteristics is not described in detail here. It will be apparent to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this utility model is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. An automated assembly equipment for assembling terminals and wires, characterized in that: include The main frame (1) includes a feeding trough (101) and a feeding assembly (104). The feeding trough (101) is located at the middle position of the top of the main frame (1), and multiple sets of the feeding assemblies (104) are located inside and on the top of the main frame (1). The rotating platform (2) includes a feeding trough (201), a linear motor (203), an adjusting frame (204), a lifting frame (205), a lifting cylinder (206), and a clamping assembly (207). The four feeding troughs (201) are symmetrically arranged on the top of the rotating platform (2). The linear motor (203) is located on one side of the top of the main frame (1). The adjusting frame (204) is located at the moving end of the linear motor (203). The lifting cylinder (206) is located on the top of the adjusting frame (204). The lifting frame (205) is located on one side of the adjusting frame (204), and the lifting frame (205) is connected to the telescopic end of the lifting cylinder (206). The clamping assembly (207) is located at the front end of the lifting frame (205).
2. The automated assembly equipment for connectors and wires according to claim 1, characterized in that: The main frame (1) has a mounting box (3) on the side away from the rotating material table (2) at the top. A servo motor (301) is installed on one side of the mounting box (3). A gear (302) is provided at the output end of the servo motor (301). Guide blocks (303) are provided on both sides of the front end of the mounting box (3). A toothed block (304) is provided at the front end inside the mounting box (3). Multiple sets of guide wheels (305) are provided on both sides of the toothed block (304). A bending block (306) is provided at the top of the inner side of the toothed block (304). A position adjustment component (307) is provided at the bottom of the mounting box (3).
3. The automated assembly equipment for connectors and wires according to claim 2, characterized in that: A vibratory feeder (202) is provided on the front end of the main frame (1) near the rotating material table (2). A servo motor (208) is provided at the top of one side of the main frame (1), and the servo motor (208) is connected to the bottom of the rotating material table (2). An accessory bending assembly (103) is provided on the top of the main frame (1) near the rotating material table (2). A wire insertion assembly (102) is provided on the top of the main frame (1) near the mounting box (3).
4. The automated assembly equipment for connectors and wires according to claim 1, characterized in that: The feeding trough (101) is detachably connected to the main frame (1) by fixing bolts. The rear end of the main frame (1) is provided with a control box. The lifting cylinder (206) is detachably connected to the adjusting frame (204) by fixing bolts.
5. The automated assembly equipment for connectors and wires according to claim 1, characterized in that: The adjusting frame (204) is movably connected to the main frame (1) via a linear motor (203). The front end of the bottom of the lifting frame (205) is provided with a clamping block. The clamping assembly (207) is detachably connected to the lifting frame (205) via fixing bolts.
6. The automated assembly equipment for assembling terminals and wires according to claim 2, characterized in that: The second servo motor (301) is detachably connected to the mounting box (3) by fixing bolts. The output end of the second servo motor (301) is connected to a rotating shaft, and the rotating shaft is connected to a gear (302).
7. The automated assembly equipment for assembling terminals and wires according to claim 2, characterized in that: Multiple fixed shafts are provided on both sides of the tooth block (304), and a bearing is provided inside the guide wheel (305), with the fixed shaft penetrating into the bearing. The tooth block (304) meshes with the gear (302).
8. The automated assembly equipment for assembling terminals and wires according to claim 2, characterized in that: The guide block (303) is detachably connected to the mounting box (3) by fixing bolts. The guide block (303) has a guide groove inside, and the guide wheel (305) matches the guide groove.
9. The automated assembly equipment for connectors and wires according to claim 3, characterized in that: The number of feeding components (104) is set to four sets. Two sets of feeding components (104) are located on both sides of the rear end of the feeding trough (101), and the other two sets of feeding components (104) are located at one end of the feeding trough (101) near the mounting box (3).
10. The automated assembly equipment for assembling terminals and wires according to claim 3, characterized in that: The output end of the servo motor (208) is connected to a rotating shaft, and the rotating shaft is connected to the bottom of the rotating material platform (2). The front end of the main frame (1) is provided with a mounting bracket, and the vibrating feeder (202) is detachably connected to the main frame (1) through the mounting bracket.