LED display screen control box heat dissipation structure

Abstract

The utility model belongs to the technical field of light-emitting diode (LED) screens, and discloses an LED display screen control box heat dissipation structure which comprises a box body, a plurality of LED modules are fixedly installed on the front face of the box body in an array distance type clamping and dismounting mode, supporting edges which are staggered horizontally and vertically are arranged in the middle of the box body, and a control box is arranged in the middle of the supporting edges. The control box comprises a box cover and a box body, the box cover and the box body are fixedly connected through bolts, a plurality of heat dissipation copper pipes are fixedly installed in the box cover in an array distance mode, and an air inlet is fixedly formed in one end of the box body; according to the utility model, through the arrangement of the control box, heat generated by electrical elements is quickly transferred to the environment in the box through the internal turbofan, temperature rise of the electrical elements is effectively delayed, meanwhile, the plurality of thin-wall copper pipes are arranged in the control box, heat can be efficiently and quickly transferred through the pipe walls, and heat can be efficiently and quickly transferred through the air inlet formed in one side of the box cover. And a cooling fan is arranged at the groove of the copper pipe, and the heat of cold air blown into the copper pipe is guided into the external environment.

Description

Technical Field

[0001] This utility model relates to the field of LED screen technology, specifically to a heat dissipation structure for an LED display control box. Background Technology

[0002] LED displays have been widely used in modern industry. With the continuous expansion of market demand, the types of LED displays are also increasing, and their structures vary due to different installation requirements. Although there are many types of LED displays, their main components are basically the same, including LED modules, cabinets, control boxes, connectors, fasteners, and control systems.

[0003] The control box is a crucial component of an LED display screen. It typically houses electrical components such as a hub board, power supply, receiver card, wiring harness, and cooling fan. Upon power-on, these components generate heat due to the load. As the control box is an enclosed space, its internal temperature rises rapidly within a short period. The power supply and receiver card are the primary heat sources, each with a rated operating temperature. When the temperature exceeds these temperatures, the power supply and receiver card will malfunction or even fail, resulting in a distorted or black screen on the LED display. Therefore, heat dissipation of the control box is a critical issue that urgently needs to be addressed.

[0004] The common heat dissipation method for control boxes is to transfer the heat generated by high-heat electrical components to the outside environment as quickly as possible. For example, thermal pads or thermal grease are added between the power supply and the box body. Heat is transferred from the power supply to the box body via the thermal pads or grease, and then from the box body to the external environment through airflow over its outer surface. However, control boxes are usually coated with powder or other coatings, which significantly reduce heat conduction efficiency. Therefore, many LED display manufacturers only offer warranties of 1-2 years. To improve heat dissipation efficiency and extend product lifespan, it is necessary to research and invent an LED enclosure and control box with dedicated heat dissipation functions to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a heat dissipation structure for an LED display control box, aiming to solve the aforementioned technical problems existing in the prior art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A heat dissipation structure for an LED display control box includes a housing, on the front of which several LED modules are detachably and fixedly mounted in an array configuration. The middle of the housing is provided with intersecting horizontal and vertical support ridges, and the control box is located in the middle of the support ridges.

[0008] The control box includes a cover and a body, which are fastened together by bolts. Multiple heat dissipation copper pipes are fixedly installed in a row inside the cover. An air inlet is fixedly installed at one end of the body, and a cooling fan is fixedly installed on the air inlet surface by a bracket.

[0009] A control component is fixedly installed inside the box. The control component includes a hub board, and a turbine fan is welded to the front of the hub board.

[0010] In a preferred embodiment of this utility model, the front side of the Hub board is further welded with TB wiring terminals, a receiver card, and a switching power supply.

[0011] In a preferred embodiment of this utility model, a plurality of plug-in modules are evenly arranged on the back of the Hub board, and a module socket is provided on the back of the box corresponding to each plug-in module. The module socket is connected to the inside of the box, and the plug-in module is disposed inside the module socket.

[0012] In a preferred embodiment of this utility model, a communication outlet, a power outlet, and a fan outlet are fixedly installed on both the left and right sides of the bottom of the box.

[0013] In a preferred embodiment of this utility model, the heat dissipation copper pipe includes a pipe body, both ends of which are movably connected to a locking nut, and both ends of the inner wall of the cover and corresponding ends of each pipe body are riveted to a nut connector, and the pipe body is threadedly connected to the corresponding nut connector through the locking nut.

[0014] In a preferred embodiment of this utility model, a sealing ring is provided between the nut connector and the inner wall of the box cover.

[0015] In a preferred embodiment of this utility model, both ends of the tube are provided with flared openings, and the shape of the flared openings of the tube matches the chamfer shape of the inner hole of the locking nut.

[0016] In a preferred embodiment of this utility model, a bolt lock and a bolt seat are respectively provided on opposite sides of the box body, and two adjacent boxes body are locked together by the bolt lock and the bolt seat.

[0017] The beneficial effects of this utility model are:

[0018] This utility model is achieved through...

[0019] 1. This utility model sets up a control box, and the internal turbine fan quickly transfers the heat generated by the electrical components to the environment inside the box, effectively delaying the temperature rise of the electrical components. At the same time, multiple thin-walled copper tubes are set up inside, which can efficiently transfer heat quickly through the tube walls. The heat is transferred to the external environment by the cold air blown in by the cooling fan installed at the bevel of the air inlet on one side of the box cover.

[0020] 2. This utility model achieves a good mechanical seal with the nut joint by setting both ends of the copper tube body into flared mouths, and by designing an O-ring between the nut joint and the box cover, it plays a role in dustproof and waterproof sealing.

[0021] 3. The control box designed in this utility model has a cooling fan outlet at the bottom of the box body, which ensures power supply to the cooling fan and effectively prevents dust and water. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0023] Figure 2 This is a schematic diagram of the three-dimensional structure of the box lid;

[0024] Figure 3 This is a schematic diagram of the three-dimensional structure of the box.

[0025] Figure 4 This is a 3D structural diagram of a heat dissipation copper pipe;

[0026] Figure 5 This is a schematic diagram of the three-dimensional structure of the box.

[0027] The attached diagram includes the following reference numerals: 1. Housing; 101. Support ridge; 2. LED module; 3. Socket lock; 4. Control box; 401. Box cover; 402. Air inlet; 403. Box body; 404. Module socket; 5. Cooling fan; 6. Copper heat dissipation pipe; 601. Nut connector; 602. Pipe body; 603. Sealing ring; 604. Locking nut; 7. Control component; 701. TB terminal block; 702. Receiver card; 703. Switching power supply; 704. Hub board; 705. Turbine fan; 706. Plug-in module; 707. Communication outlet; 708. Power outlet; 709. Fan outlet; 8. Socket. Detailed Implementation

[0028] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the present utility model will be briefly introduced below in conjunction with the accompanying drawings and descriptions of the embodiments or the prior art. Obviously, the following description of the structure of the accompanying drawings is only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. It should be noted that the description of these embodiments is used to help understand this utility model, but does not constitute a limitation on this utility model.

[0029] Example:

[0030] like Figure 1-5 As shown, this embodiment provides a heat dissipation structure for an LED display control box, including a housing 1. Several LED modules 2 are detachably and fixedly installed on the front of the housing 1 in an array pattern. A cross-shaped support rib 101 is provided in the middle of the housing 1, and a control box 4 is provided in the middle of the support rib 101.

[0031] The control box 4 includes a cover 401 and a body 403. The cover 401 and the body 403 are fastened together by bolts. Multiple heat dissipation copper pipes 6 are fixedly installed in a row inside the cover 401. An air inlet 402 is fixedly installed at one end of the body 403. A cooling fan 5 is fixedly installed on the air inlet surface of the air inlet 402 through a bracket.

[0032] The control assembly 7 is fixedly installed inside the housing 403. The control assembly 7 includes a hub board 704, and a turbine fan 705 is welded to the front of the hub board 704.

[0033] In a preferred embodiment of the present invention, the front side of the Hub board 704 is further welded with a TB terminal block 701, a receiver card 702, and a switching power supply 703.

[0034] In a preferred embodiment of the present invention, a plurality of plug-in modules 706 are evenly arranged on the back of the Hub board 704, and a module socket 404 is provided on the back of the housing 403 corresponding to each plug-in module 706. The module socket 404 is connected to the inside of the housing 403, and the plug-in module 706 is correspondingly disposed inside the module socket 404.

[0035] In a preferred embodiment of this utility model, a communication outlet 707, a power outlet 708, and a fan outlet 709 are fixedly installed on the left and right sides of the bottom of the box 403.

[0036] In a preferred embodiment of this utility model, the heat dissipation copper pipe 6 further includes a pipe body 602, both ends of which are movably connected with locking nuts 604. Both ends of the inner wall of the cover 401 and the corresponding ends of each pipe body 602 are riveted with nut connectors 601. The pipe body 602 is threadedly connected to the corresponding nut connectors 601 through the locking nuts 604.

[0037] Specifically, such as Figure 1-4 As shown, four mounting ears are provided on the upper and lower edges of the back of the box 403. Each mounting ear has a Ø10.5mm mounting hole, which corresponds to the M10 screw holes on the box 1. Eight module sockets 404 are provided on the back of the box 403. Sockets on the hub board 704 extend from the module sockets 404 and interlock with the module sockets 404 on the back of the modules. Twenty-one M8 threaded holes are provided on both sides of the cover 401. Nut connectors 601 connect to the screw holes from inside the control box 4, and O-ring seals 603 seal the nut connectors 601 and the box 403. The bottom of the box 403 has inlet and outlet holes for installing communication inlet, power inlet, fan outlet 709, power outlet 708, and communication outlet 707, respectively. The enclosure is equipped with press-fit studs for securing the Hub board 704, switching power supply 703, receiver card 702, TB terminal, turbine fan 705, etc. Twenty-one copper heat dissipation pipes 6 are installed inside the cover 401. The copper pipes 602 have flared ends on both sides and are secured to the nut connector 601 with locking nuts 604. The copper pipes are flexible, and when the copper nuts are tightened to the copper pipe nut connector 601, the flared ends of the copper pipes are pressed against the chamfered surface at the end of the copper pipe nut connector 601, providing a good seal. Two M10 screw holes are provided on one side of the cover 401 for securing the air inlet 402. The cover 401 and the enclosure 403 are secured with three sets of stainless steel hinges and three sets of stainless steel buckles. A sealing strip is installed between the cover 401 and the enclosure 403.

[0038] According to the above structural configuration, the heat generated by the electrical components is quickly conducted to the environment inside the box by the turbine fan 705 inside the box 403, so that the temperature rise of the heat-generating electrical components is effectively controlled. Because the turbine fan 705 is always working, the temperature inside the box is relatively uniform, and the heat can be quickly transferred to the surface of the copper tube 602.

[0039] The cooling fan 5, installed on one side of the enclosure 1 near the air inlet 402 of the control box 4, blows cold air (-40℃~+45℃) from the external environment into the heat dissipation copper pipe 6. The cold air in the pipe 602 quickly absorbs the heat from the pipe wall and transfers it to the external environment. In this way, the heat inside the power supply box is continuously conducted to the external environment through multiple copper pipes 602, which plays a cooling role and extends the service life of electrical components.

[0040] In a preferred embodiment of the present invention, a sealing ring 603 is further provided between the nut connector 601 and the inner wall of the cover 401.

[0041] In a preferred embodiment of the present invention, both ends of the tube body 602 are further provided as flared openings, and the shape of the flared openings of the tube body 602 matches the chamfer shape of the inner hole of the locking nut 604.

[0042] Specifically, such as Figure 4 As shown, the tube body 602 of the heat dissipation copper tube 6 is flared on both sides and fixed with locking nuts 604 and nut connectors 601. The copper tube is soft and can press the flared ends of the tube body 602 against the chamfered surface of the end of the copper tube nut connector 601 when the locking nuts 604 and nut connectors 601 are tightened, thus achieving a good sealing effect.

[0043] In a preferred embodiment of the present invention, a bolt lock 3 and a bolt seat 8 are respectively provided on opposite sides of the box body 1, and two adjacent boxes 1 are locked together by bolt lock 3 and bolt seat 8.

[0044] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the scope of protection of this utility model.

Claims

1. A heat dissipation structure for an LED display control box, comprising a housing (1), wherein a plurality of LED modules (2) are detachably and fixedly mounted on the front side of the housing (1) in an array configuration, characterized in that, The box (1) is provided with intersecting support ribs (101) in the middle, and a control box (4) is provided in the middle of the support ribs (101). The control box (4) includes a cover (401) and a body (403). The cover (401) and the body (403) are fastened together by bolts. Multiple heat dissipation copper pipes (6) are fixedly installed in a grid pattern inside the cover (401). An air inlet (402) is fixedly installed at one end of the body (403). A cooling fan (5) is fixedly installed on the air inlet (402) through a bracket. The control component (7) is fixedly installed inside the housing (403). The control component (7) includes a hub plate (704) with a turbine fan (705) welded to the front side of the hub plate (704).

2. The heat dissipation structure of the LED display control box according to claim 1, characterized in that, The front side of the Hub board (704) is also welded with TB terminal block (701), receiver card (702) and switching power supply (703).

3. The heat dissipation structure of the LED display control box according to claim 2, characterized in that, The back of the Hub board (704) is evenly provided with a plurality of plug-in modules (706), and the back of the box (403) is provided with a module socket (404) corresponding to each plug-in module (706). The module socket (404) is connected to the inside of the box (403), and the plug-in module (706) is correspondingly disposed inside the module socket (404).

4. The heat dissipation structure of the LED display control box according to claim 3, characterized in that, The bottom left and right sides of the box (403) are fixedly installed with a communication outlet (707), a power outlet (708) and a fan outlet (709).

5. The heat dissipation structure of the LED display control box according to claim 1, characterized in that, The heat dissipation copper pipe (6) includes a pipe body (602), and both ends of the pipe body (602) are movably connected with locking nuts (604). Both ends of the inner wall of the cover (401) and the corresponding ends of each pipe body (602) are riveted with nut connectors (601). The pipe body (602) is threadedly connected to the corresponding nut connectors (601) through the locking nuts (604).

6. The heat dissipation structure of the LED display control box according to claim 5, characterized in that, A sealing ring (603) is provided between the nut connector (601) and the inner wall of the box cover (401).

7. The heat dissipation structure of the LED display control box according to claim 6, characterized in that, Both ends of the tube (602) are set as flared openings, and the shape of the flared openings of the tube (602) matches the chamfer shape of the inner hole of the locking nut (604).

8. The heat dissipation structure of the LED display control box according to claim 1, characterized in that, The opposite sides of the box (1) are respectively provided with a bolt lock (3) and a bolt seat (8), and two adjacent boxes (1) are locked together by the bolt lock (3) and the bolt seat (8).

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