Blank iron removal equipment for ceramic production
By combining a conical screen and a magnetic bucket, along with a vibrating assembly and a motor-driven scraper, the problem of removing iron material after iron removal in ceramic production is solved, achieving convenient collection and efficient iron removal.
Patent Information
- Application Number
- CN202422840363.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-21
AI Technical Summary
Existing iron removal equipment for ceramic production billets is not convenient for removing iron material after iron removal.
The system combines a conical screen and a magnetic bucket with a vibration assembly and a motor-driven scraper to achieve automatic filtration and scraping of iron materials.
It enables convenient collection of iron materials, improving iron removal efficiency and convenience.
Smart Images

Figure CN223505428U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic production technology, specifically to a ceramic production billet iron removal device. Background Technology
[0002] As one of the traditional cultures, ceramic culture embodies the emotions of creators, carries the fragrance of the earth, and preserves the artistic image of the creators' heart and hands in harmony. In the production process of ceramics, multiple steps are required. After the raw materials of body and glaze enter the factory, they need to be carefully selected and washed, weighed and mixed according to the production formula, and then finely crushed in a ball mill. After reaching the required fineness, iron is removed and the material is sieved.
[0003] Some existing iron removal equipment for ceramic production billets is inconvenient to remove iron material after removing iron from the billet. In order to solve the above problem, the inventor proposes an iron removal equipment for ceramic production billets. Utility Model Content
[0004] In order to solve the problem that some existing iron removal equipment for ceramic billets is not convenient to remove iron material after removing iron from the billet, the purpose of this utility model is to provide an iron removal equipment for ceramic billets.
[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a ceramic billet iron removal device, including a base, four shock-absorbing devices arranged in a ring are fixedly installed on the upper surface of the base, a screening cylinder is fixedly installed at the top of the four shock-absorbing devices, a vibration component is fixedly installed on the base, a conical plate, a conical screen, and a magnetic bucket are fixedly installed inside the screening cylinder, a filter plate is rotatably installed inside the bottom end of the conical screen, a discharge pipe is fixedly installed at the bottom end of the conical screen, a scraper is rotatably installed inside the screening cylinder, and the bottom end of the scraper contacts the inner wall of the magnetic bucket, a third motor is fixedly installed inside the screening cylinder, and the output end of the third motor is fixedly connected to the top end of the rotating shaft of the scraper.
[0006] Preferably, a drive shaft is rotatably installed inside the bottom of the conical screen, and one end of the drive shaft is fixedly connected to one end of the rotating shaft of the filter plate. A second motor is fixedly installed on one side of the screening cylinder, and the output end of the second motor is fixedly connected to one end of the drive shaft.
[0007] Preferably, a fixing plate is fixedly installed inside the screening cylinder, and the upper surface of the fixing plate is inverted conical. A third motor is fixedly installed on the upper surface of the fixing plate. A feed pipe is fixedly installed at the top of the screening cylinder, and a discharge pipe is fixedly installed at the bottom of the screening cylinder, and the discharge pipe is connected to the inside of the magnetic hopper.
[0008] Preferably, the vibration assembly includes a crankshaft, which is rotatably mounted on a base. Connecting rods are hinged to both ends of the crankshaft, and the top end of the connecting rod is hinged to the bottom end of the screening cylinder. A first motor is fixedly mounted on the base, and the output end of the first motor is fixedly connected to one end of the crankshaft.
[0009] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0010] 1. In this utility model, after the iron removal is completed, the filter plate can be rotated 90 degrees, so that the iron material filtered out in the conical screen can be discharged through the discharge pipe. At the same time, the third motor drives the scraper to rotate along the inner wall of the magnet bucket, and the vibration component uses the scraper to scrape off the iron material adhering to the inner wall of the magnet bucket and discharge it, thereby achieving the purpose of facilitating the collection of iron material.
[0011] 2. In this utility model, the conical screen combined with the vibration component can filter out the larger iron particles in the billet. The filtered billet is dispersed and falls into the magnetic hopper. The magnetic hopper can adsorb the smaller iron particles in the billet onto the inner wall of the magnetic hopper, thereby achieving the purpose of removing iron from the billet. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0014] Figure 2 This is a schematic diagram of the internal structure of the screening cylinder of this utility model;
[0015] Figure 3 This is a schematic diagram of the cross-sectional structure of the conical sieve of this utility model.
[0016] In the diagram: 1. Base; 2. Screening cylinder; 3. Feed pipe; 4. Discharge pipe; 5. Discharge tube; 6. Vibration assembly; 61. Crankshaft; 62. Connecting rod; 63. First motor; 7. Shock absorber; 8. Second motor; 9. Conical screen; 10. Filter plate; 11. Drive shaft; 12. Fixing plate; 13. Magnetic bucket; 14. Scraper; 15. Third motor; 16. Conical plate. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Example: Figure 1-3 As shown, this utility model provides a ceramic production billet iron removal device, including a base 1. Four shock-absorbing devices 7 are fixedly installed in a ring on the upper surface of the base 1. A screening cylinder 2 is fixedly installed at the top of the four shock-absorbing devices 7. A vibration assembly 6 is fixedly installed on the base 1. A conical plate 16, a conical screen 9, and a magnetic bucket 13 are fixedly installed inside the screening cylinder 2. A filter plate 10 is rotatably installed inside the bottom end of the conical screen 9. A discharge pipe 5 is fixedly installed at the bottom end of the conical screen 9. A scraper 14 is rotatably installed inside the screening cylinder 2, and the bottom end of the scraper 14 contacts the inner wall of the magnetic bucket 13. A third motor 15 is fixedly installed inside the screening cylinder 2, and the output end of the third motor 15 is fixedly connected to the top end of the rotating shaft of the scraper 14. First, the pulverized powdered billet is placed into the screening cylinder 2. The material is dispersed and slides into the conical screen 9 through the conical plate 16. The conical screen 9, together with the vibration component 6, can filter out the larger iron particles in the billet and let them slide to the bottom of the conical screen 9. The filtered billet disperses and falls into the magnetic hopper 13. The magnetic hopper 13 can attract the fine iron particles in the billet to the inner wall of the magnetic hopper 13. After the iron removal is completed, the filter plate 10 can be rotated 90 degrees, so that the iron material filtered out in the conical screen 9 can be discharged through the discharge pipe 5. At the same time, the third motor 15 drives the scraper 14 to rotate along the inner wall of the magnetic hopper 13. With the help of the vibration component 6, the scraper 14 scrapes off the iron material adhering to the inner wall of the magnetic hopper 13 and discharges it (by vibrating the magnet, its internal structure can be changed, thereby reducing its magnetism). This achieves the purpose of facilitating the collection of iron material.
[0019] A drive shaft 11 is rotatably installed inside the bottom of the conical screen 9, and one end of the drive shaft 11 is fixedly connected to one end of the rotating shaft of the filter plate 10. A second motor 8 is fixedly installed on one side of the screening cylinder 2, and the output end of the second motor 8 is fixedly connected to one end of the drive shaft 11.
[0020] By adopting the above technical solution, the second motor 8 drives the drive shaft 11 to rotate, and the drive shaft 11 drives the filter plate 10 to rotate.
[0021] A fixing plate 12 is fixedly installed inside the screening cylinder 2, and the upper surface of the fixing plate 12 is set in an inverted cone shape. The third motor 15 is fixedly installed on the upper surface of the fixing plate 12. The top of the screening cylinder 2 is fixedly installed with a feed pipe 3, and the bottom of the screening cylinder 2 is fixedly installed with a discharge pipe 4, and the discharge pipe 4 is connected to the inside of the magnetic bucket 13.
[0022] By adopting the above technical solution, the crushed billet enters the screening cylinder 2 through the feed pipe 3, and the billet and iron material in the magnetic bucket 13 are discharged through the discharge pipe 4. The third motor 15 is fixedly installed on the fixed plate 12. The upper surface of the fixed plate 12 is tapered to prevent the billet from accumulating on the fixed plate 12 when it falls.
[0023] The vibration assembly 6 includes a crankshaft 61, which is rotatably mounted on the base 1. Both ends of the crankshaft 61 are hinged to a connecting rod 62, and the top end of the connecting rod 62 is hinged to the bottom end of the screening cylinder 2. A first motor 63 is fixedly mounted on the base 1, and the output end of the first motor 63 is fixedly connected to one end of the crankshaft 61.
[0024] By adopting the above technical solution, the first motor 63 drives the crankshaft 61 to rotate at high speed, and the crankshaft 61 drives the screening cylinder 2 to shake up and down through the connecting rod 62, thereby generating a vibration effect.
[0025] Working Principle: In use, the pulverized billet first enters the screening cylinder 2 through the feed pipe 3. The billet then slides outwards through the conical plate 16 into the conical screen 9. The conical screen 9, in conjunction with the vibration component 6, filters out larger iron particles from the billet, which then slide to the bottom of the conical screen 9. The filtered billet then falls into the magnetic hopper 13, and is discharged through the discharge pipe 4. The magnetic hopper 13 attracts fine iron particles from the billet to its inner wall, thus removing iron. After completion, the second motor 8 drives the drive shaft 11 to rotate, and the drive shaft 11 drives the filter plate 10 to rotate 90 degrees, so that the iron material filtered out in the conical screen 9 is discharged through the discharge pipe 5. At the same time, the third motor 15 drives the scraper 14 to rotate along the inner wall of the magnet bucket 13, and with the cooperation of the vibration component 6, the scraper 14 scrapes off the iron material adhering to the inner wall of the magnet bucket 13 and discharges it through the discharge pipe 4 (by vibrating the magnet, its internal structure can be changed, thereby reducing its magnetism), thus achieving the purpose of facilitating the collection of iron material.
[0026] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A ceramic billet iron removal device, comprising a base (1), characterized in that: Four shock-absorbing devices (7) arranged in a ring are fixedly installed on the upper surface of the base (1). A screening cylinder (2) is fixedly installed at the top of the four shock-absorbing devices (7). A vibration assembly (6) is fixedly installed on the base (1). A conical plate (16), a conical screen (9), and a magnetic bucket (13) arranged vertically are fixedly installed inside the screening cylinder (2). A filter plate (10) is rotatably installed inside the bottom end of the conical screen (9). A discharge pipe (5) is fixedly installed at the bottom end of the conical screen (9). A scraper (14) is rotatably installed inside the screening cylinder (2), and the bottom end of the scraper (14) contacts the inner wall of the magnetic bucket (13). A third motor (15) is fixedly installed inside the screening cylinder (2), and the output end of the third motor (15) is fixedly connected to the top end of the rotating shaft of the scraper (14).
2. The iron removal equipment for ceramic production billets as described in claim 1, characterized in that, A drive shaft (11) is rotatably mounted inside the bottom end of the conical screen (9), and one end of the drive shaft (11) is fixedly connected to one end of the rotating shaft of the filter plate (10).
3. The iron removal equipment for ceramic production billets as described in claim 1, characterized in that, A second motor (8) is fixedly installed on one side of the screening cylinder (2), and the output end of the second motor (8) is fixedly connected to one end of the drive shaft (11).
4. The iron removal equipment for ceramic production billets as described in claim 1, characterized in that, A fixing plate (12) is fixedly installed inside the screening cylinder (2), and the upper surface of the fixing plate (12) is set in an inverted cone shape. The third motor (15) is fixedly installed on the upper surface of the fixing plate (12).
5. The iron removal equipment for ceramic production billets as described in claim 1, characterized in that, The top of the screening cylinder (2) is fixedly installed with a feed pipe (3), and the bottom of the screening cylinder (2) is fixedly installed with a discharge pipe (4), and the discharge pipe (4) is connected to the inside of the magnet bucket (13).
6. The iron removal equipment for ceramic production billets as described in claim 1, characterized in that, The vibration assembly (6) includes a crankshaft (61), which is rotatably mounted on a base (1).
7. The iron removal equipment for ceramic production billets as described in claim 6, characterized in that, Both ends of the crankshaft (61) are hinged with connecting rods (62), and the top end of the connecting rods (62) is hinged to the bottom end of the screening cylinder (2).
8. The iron removal equipment for ceramic production billets as described in claim 1, characterized in that, A first motor (63) is fixedly installed on the base (1), and the output end of the first motor (63) is fixedly connected to one end of the crankshaft (61).