High-efficiency plasma cleaning equipment
By using a clamping and rotating device and a moving loading and unloading device, the problem of existing plasma cleaning equipment being unable to clamp and load materials quickly and synchronously has been solved, enabling rapid rotation cleaning and efficient loading and unloading of workpieces.
Patent Information
- Application Number
- CN202422761495.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-13
AI Technical Summary
Existing plasma cleaning equipment cannot quickly clamp workpieces, cannot move and clean workpieces while rotating them, and cannot simultaneously unload workpieces while loading them.
The device employs a clamping and rotating mechanism and a moving loading and unloading mechanism. The clamping and rotating mechanism enables rapid clamping and rotation cleaning of workpieces through an unlocking component and a track clamping component. The moving loading and unloading mechanism enables rapid loading and unloading of workpieces through a belt conveyor and a cylinder.
It enables rapid clamping, rotation cleaning, and loading/unloading of workpieces, thus improving cleaning efficiency.
Smart Images

Figure CN223505795U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plasma cleaning technology, specifically a high-efficiency plasma cleaning device. Background Technology
[0002] Plasma cleaning equipment is a high-tech device that uses plasma technology for surface treatment. The working principle is that matter usually exists in three states: solid, liquid, and gas. When sufficient energy is applied to a gas to ionize it, it becomes a plasma state. In the chamber, a high-energy, disordered plasma is generated under certain pressure by a radio frequency power supply. The "active" components in this plasma include ions, electrons, active groups, excited-state nuclides (metastable states), photons, etc. Plasma bombards the surface of the product being cleaned, which can remove contaminants from the material surface, thereby achieving the purpose of cleaning. At the same time, it can also improve the performance of the material surface.
[0003] Chinese patent CN218873125U discloses a plasma cleaning device, including a frame. The frame has a longitudinal support plate and parallel Y-axis slide rails and Y-axis modules. The longitudinal support plate has an X-axis module mounting plate, which has transversely distributed X-axis slide rails and X-axis modules. A Z-axis module mounting plate is slidably connected to the X-axis slide rails and X-axis modules. A vertically distributed Z-axis module is mounted on the Z-axis module, which has a cleaning machine base slidably connected to it. A plasma cleaner is mounted on the cleaning machine base, and a fume extraction mechanism is located at the lower end of the plasma cleaner. A loading plate mounting base is slidably connected to the Y-axis slide rails and Y-axis modules, and a loading plate is mounted on the loading plate mounting base. The fume extraction mechanism removes dust and smoke, preventing secondary pollution. The X-axis and Z-axis modules can clean objects on multiple loading plates.
[0004] However, the technical solution of this patent has the following problems:
[0005] 1. This patent uses a fumigation mechanism to remove dust and smoke, avoiding secondary pollution. It can clean objects on multiple loading plates through the X-axis and Z-axis modules, but it cannot quickly clamp the workpiece, cannot move and clean the workpiece while rotating it, and cannot simultaneously unload the workpiece while loading it.
[0006] Therefore, those skilled in the art have provided a high-efficiency plasma cleaning device to solve the above problems. Utility Model Content
[0007] The purpose of this invention is to provide a high-efficiency plasma cleaning device to solve the problems mentioned in the background art.
[0008] To achieve the above objectives, this utility model provides the following technical solution:
[0009] A high-efficiency plasma cleaning device includes a cabinet, a protective shell fixedly installed on the upper side of the cabinet, a vertical support fixedly installed on the middle side of the cabinet, a first linear module fixedly installed on the front side wall of the vertical support, a dust cover fixedly installed on the output end of the first linear module, a second linear module fixedly installed on the upper inner side wall of the dust cover, a plasma generator fixedly installed on the output end of the second linear module, and a clamping and rotating device installed on the middle side of the cabinet, the clamping and rotating device being located on the front side of the vertical support.
[0010] Furthermore, the clamping and rotating device includes: a lower support base, a hollow rotating platform, a rotating disk, a track clamping assembly, and an unlocking assembly. The lower support base is fixedly installed on the middle side of the cabinet, the hollow rotating platform is fixedly installed on the lower support base, the rotating disk is fixedly installed on the output end of the hollow rotating platform, the track clamping assembly is installed on the upper side of the rotating disk, and the two unlocking assemblies are symmetrically installed on the front and rear sides of the lower support base along the central axis of the lower support base.
[0011] Furthermore, the track clamping assembly includes: an L-shaped support plate, a first support seat, a rotating plate, a fixing rod, and a torsion spring. Two L-shaped support plates are symmetrically fixedly installed on the upper side of the rotating disk along the central axis of the rotating disk. Each L-shaped support plate is provided with a first support seat on the side away from the central axis of the rotating disk. The first support seat is fixedly installed on the upper side of the rotating disk. The rotating plate is rotatably connected to the upper side of the first support seat via a rotating shaft. The fixing rod is fixedly installed on the end of the rotating plate away from the L-shaped support plate. The torsion spring is provided on the rotating shaft of the rotating plate. One end of the torsion spring is fixedly connected to the rotating plate, and the other end of the torsion spring is fixedly connected to the first support seat. A plate material is provided on the L-shaped support plate, and the plate material is the workpiece to be cleaned.
[0012] Furthermore, the unlocking component includes: a first cylinder and a lower pressure plate, wherein the first cylinder is fixedly installed on the side wall of the lower support seat, the lower pressure plate is fixedly installed on the output end of the first cylinder, and the lower pressure plate is located on the upper side of the fixing rod;
[0013] Furthermore, movable loading and unloading devices are symmetrically installed on the left and right sides of the cabinet.
[0014] Furthermore, the mobile loading and unloading device includes: a mobile component and a belt conveyor. The mobile component is installed on the upper side of the cabinet, and the belt conveyor is installed on the upper side of the mobile component. A second cylinder is provided on the left side of the mobile loading and unloading device on the right side, and the second cylinder is fixedly installed on the upper side of the cabinet.
[0015] Furthermore, the moving component includes: guide rails, sliders, a support plate, and a third cylinder. Two guide rails are symmetrically fixedly installed on the upper side of the cabinet along the central axis of the cabinet. Multiple sliders are slidably connected to the guide rails. The support plate is fixedly installed on the upper side of the sliders. The third cylinder is fixedly installed on the upper side of the cabinet and is located between the two guide rails. The output shaft of the third cylinder is fixedly connected to the support plate. The belt conveyor is fixedly installed on the upper side of the support plate.
[0016] Furthermore, an auxiliary pushing device is installed on the upper side of the cabinet. The auxiliary pushing device is located in front of the lower support base. The auxiliary pushing device includes: a third linear module, a fourth cylinder, and an irregularly shaped push plate bracket. The third linear module is fixedly installed on the upper side of the cabinet, the fourth cylinder is fixedly installed at the output end of the third linear module, and the irregularly shaped push plate bracket is fixedly installed at the output end of the fourth cylinder.
[0017] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. In this utility model, the first cylinder output end of the unlocking component moves downward, causing the lower pressure plate to move downward. The downward movement of the lower pressure plate causes the fixed rod to move downward. The downward movement of the fixed rod causes the end of the rotating plate near the fixed rod to move downward, so that the end of the rotating plate away from the fixed rod moves upward. This causes the torsion spring to undergo elastic deformation. The sheet is placed on the two L-shaped support plates. The first cylinder output end of the unlocking component moves upward and returns to its initial position. The elastically deformed torsion spring returns to its original state, restoring the rotating plate to its initial position and pressing the sheet down. This allows the sheet to be quickly fixed on the L-shaped support plates, which is beneficial for quickly fixing the sheet. The unlocking component unlocks the track clamping component. The sheet is placed on the track clamping component. The unlocking component cancels the unlocked state of the track clamping component, allowing the track clamping component to quickly clamp the sheet. The hollow rotating platform starts and drives the rotating disk to rotate. The rotation of the rotating disk drives the track clamping component and the unlocking component to rotate, causing the sheet to rotate, which is beneficial for the rapid cleaning of the sheet.
[0018] 2. The output end of the fourth cylinder of the auxiliary pushing device moves downward, driving the irregularly shaped push plate bracket to move downward. The output end of the third linear module of the auxiliary pushing device moves to the left, driving the fourth cylinder and the irregularly shaped push plate bracket to move to the left. The irregularly shaped push plate bracket moves to the left, pushing the unwashed sheet material on the belt conveyor onto the L-shaped support plate. At the same time, the irregularly shaped push plate bracket moves to the left, pushing the washed sheet material on the L-shaped support plate onto the belt conveyor of the left-side moving loading and unloading device. The belt conveyor transports the washed sheet material to the left side of the belt conveyor, which is conducive to the rapid loading and unloading of sheet material. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2This is a front view of the present utility model;
[0021] Figure 3 This is a schematic diagram of the structure of this utility model without the protective outer shell;
[0022] Figure 4 for Figure 3 Enlarged view of A in the middle;
[0023] Figure 5 This is a structural diagram of the present invention with part of the dust cover and protective shell removed;
[0024] Figure 6 This is a top view of the present invention without the protective outer shell;
[0025] Figure 7 For along Figure 6 A three-dimensional image of AA with a portion removed.
[0026] In the diagram: 1. Cabinet; 2. Protective outer shell; 3. Vertical support; 4. First linear module; 5. Dust cover; 6. Second linear module; 7. Plasma generator; 8. Clamping and rotating device; 81. Lower support base; 82. Hollow rotating platform; 83. Rotary disk; 84. L-shaped support plate; 85. First support base; 86. Rotating plate; 87. Fixed rod; 88. Torsion spring; 89. First cylinder; 810. Lower pressure plate; 9. Moving loading and unloading device; 91. Belt conveyor; 92. Guide rail; 93. Slider; 94. Bearing plate; 95. Third cylinder; 10. Auxiliary pushing device; 101. Third linear module; 102. Fourth cylinder; 103. Irregularly shaped push plate support; 11. Sheet material. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.
[0029] Example 1: In some embodiments, please refer to the accompanying drawings. Figures 1-7A high-efficiency plasma cleaning device includes a cabinet 1, a protective shell 2 fixedly installed on the upper side of the cabinet 1, a vertical support 3 fixedly installed in the middle of the cabinet 1, a first linear module 4 fixedly installed on the front side wall of the vertical support 3, a dust cover 5 fixedly installed at the output end of the first linear module 4, a second linear module 6 fixedly installed on the upper inner side wall of the dust cover 5, a plasma generator 7 fixedly installed at the output end of the second linear module 6, and a clamping and rotating device 8 installed in the middle of the cabinet 1, the clamping and rotating device 8 being located on the front side of the vertical support 3. The dust cover 5 provides dust protection during workpiece cleaning.
[0030] The sheet metal 11 is clamped and rotated by the clamping and rotating device 8. The output end of the first linear module 4 moves downward, causing the dust cover 5 to move downward. The dust cover 5 moves downward, causing the second linear module 6 to move downward. The output end of the second linear module 6 moves back and forth, causing the plasma generator 7 to move back and forth. While the sheet metal 11 rotates, the plasma generator 7 moves back and forth, so that the surface of the sheet metal 11 can be cleaned quickly.
[0031] The clamping and rotating device 8 includes: a lower support base 81, a hollow rotating platform 82, a rotating disk 83, a track clamping assembly, and an unlocking assembly. The lower support base 81 is fixedly installed on the middle side of the cabinet 1. The hollow rotating platform 82 is fixedly installed on the lower support base 81. The rotating disk 83 is fixedly installed on the output end of the hollow rotating platform 82. The track clamping assembly is installed on the upper side of the rotating disk 83. The two unlocking assemblies are symmetrically installed on the front and rear sides of the lower support base 81 along the central axis of the lower support base 81.
[0032] The track clamping assembly is unlocked by the unlocking component, and the sheet 11 is placed on the track clamping assembly. The unlocking component cancels the unlocked state of the track clamping assembly, so that the track clamping assembly can quickly clamp the sheet 11. The hollow rotating platform 82 starts and drives the rotating disk 83 to rotate. The rotation of the rotating disk 83 drives the track clamping assembly and the unlocking component to rotate, so that the sheet 11 rotates, which is conducive to the rapid cleaning of the sheet 11.
[0033] The track clamping assembly includes: an L-shaped support plate 84, a first support seat 85, a rotating plate 86, a fixing rod 87, and a torsion spring 88. Two L-shaped support plates 84 are symmetrically fixedly installed on the upper side of the rotating disk 83 along the central axis. Each L-shaped support plate 84 is provided with a first support seat 85 on the side away from the central axis of the rotating disk 83. The first support seat 85 is fixedly installed on the upper side of the rotating disk 83. The rotating plate 86 is rotatably connected to the upper side of the first support seat 85 via a rotating shaft. The fixing rod 87 is fixedly installed on the end of the rotating plate 86 away from the L-shaped support plate 84. The torsion spring 88 is provided on the rotating shaft of the rotating plate 86. One end of the torsion spring 88 is fixedly connected to the rotating plate 86, and the other end of the torsion spring 88 is fixedly connected to the first support seat 85. A plate 11 is provided on the L-shaped support plate 84. The plate 11 is the workpiece to be cleaned.
[0034] The unlocking assembly includes a first cylinder 89 and a lower pressure plate 810. The first cylinder 89 is fixedly installed on the side wall of the lower support 81, and the lower pressure plate 810 is fixedly installed on the output end of the first cylinder 89. The lower pressure plate 810 is located on the upper side of the fixing rod 87.
[0035] The first cylinder 89 of the unlocking component moves downward, causing the lower pressure plate 810 to move downward. The lower pressure plate 810 moves downward, causing the fixing rod 87 to move downward. The fixing rod 87 moves downward, causing the end of the rotating plate 86 near the fixing rod 87 to move downward, so that the end of the rotating plate 86 away from the fixing rod 87 moves upward. This causes the torsion spring 88 to undergo elastic deformation. The plate 11 is placed on the two L-shaped support plates 84. The first cylinder 89 of the unlocking component moves upward and returns to its initial position. The elastically deformed torsion spring 88 returns to its original position, restoring the rotating plate 86 to its initial position and pressing down the plate 11. This allows the plate 11 to be quickly fixed on the L-shaped support plates 84, which is beneficial for quickly fixing the plate 11.
[0036] Example 2: In some embodiments, such as Figures 1-7 In a preferred embodiment of this utility model, movable loading and unloading devices 9 are symmetrically installed on the left and right sides of the cabinet 1.
[0037] The mobile loading and unloading device 9 includes a mobile component and a belt conveyor 91. The mobile component is installed on the upper side of the cabinet 1, and the belt conveyor 91 is installed on the upper side of the mobile component. A second cylinder is provided on the left side of the mobile loading and unloading device 9, and the second cylinder is fixedly installed on the upper side of the cabinet 1.
[0038] The moving component includes: guide rails 92, sliders 93, a support plate 94, and a third cylinder 95. Two guide rails 92 are symmetrically fixedly installed on the upper side of the cabinet 1 along the central axis of the cabinet 1. Multiple sliders 93 are slidably connected to the guide rails 92. The support plate 94 is fixedly installed on the upper side of the sliders 93. The third cylinder 95 is fixedly installed on the upper side of the cabinet 1 and is located between the two guide rails 92. The output shaft of the third cylinder 95 is fixedly connected to the support plate 94. The belt conveyor 91 is fixedly installed on the upper side of the support plate 94.
[0039] An auxiliary pushing device 10 is installed on the upper side of the cabinet 1. The auxiliary pushing device 10 is located in front of the lower support base 81. The auxiliary pushing device 10 includes: a third linear module 101, a fourth cylinder 102, and an irregularly shaped push plate bracket 103. The third linear module 101 is fixedly installed on the upper side of the cabinet 1. The fourth cylinder 102 is fixedly installed at the output end of the third linear module 101. The irregularly shaped push plate bracket 103 is fixedly installed at the output end of the fourth cylinder 102.
[0040] The sheet metal 11 is placed on the belt conveyor 91 of the right-side moving loading and unloading device 9. The belt conveyor 91 transports the sheet metal 11 to the leftmost side of the belt conveyor 91. The output end of the second cylinder blocks the sheet metal 11 so that it does not move out of the belt conveyor 91. Then the output end of the second cylinder moves downward, and at the same time the belt conveyor 91 stops transporting. The third cylinder 95 of the moving component starts. The output end of the third cylinder 95 moves towards the center of the cabinet 1, driving the bearing plate 94 to move towards the center of the cabinet 1. The movement of the bearing plate 94 towards the center of the cabinet 1 drives the belt conveyor 91 to move towards the center of the cabinet 1, so that the left side of the belt conveyor 91 and the right side of the L-shaped support plate 84 of the track clamping component are tightly attached.
[0041] The output end of the fourth cylinder 102 of the auxiliary pushing device 10 moves downward, causing the irregularly shaped push plate bracket 103 to move downward. The output end of the third linear module 101 of the auxiliary pushing device 10 moves to the left, causing the fourth cylinder 102 and the irregularly shaped push plate bracket 103 to move to the left. The irregularly shaped push plate bracket 103 moves to the left, pushing the unwashed plate material 11 on the belt conveyor 91 onto the L-shaped support plate 84. At the same time, the irregularly shaped push plate bracket 103 moves to the left, pushing the washed plate material 11 on the L-shaped support plate 84 onto the belt conveyor 91 of the left-side moving loading and unloading device 9. The belt conveyor 91 transports the washed plate material 11 to the left side of the belt conveyor 91, which is conducive to the rapid loading and unloading of the plate material 11.
[0042] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A high-efficiency plasma cleaning device, comprising a cabinet (1), characterized in that, A protective shell (2) is fixedly installed on the upper side of the cabinet (1). A vertical bracket (3) is fixedly installed in the middle of the cabinet (1). A first linear module (4) is fixedly installed on the front side wall of the vertical bracket (3). A dust cover (5) is fixedly installed at the output end of the first linear module (4). A second linear module (6) is fixedly installed on the upper side wall inside the dust cover (5). A plasma generator (7) is fixedly installed at the output end of the second linear module (6). A clamping and rotating device (8) is installed in the middle of the cabinet (1). The clamping and rotating device (8) is located in front of the vertical bracket (3).
2. The high-efficiency plasma cleaning equipment according to claim 1, characterized in that, The clamping and rotating device (8) includes: a lower support base (81), a hollow rotating platform (82), a rotating disk (83), a track clamping assembly, and an unlocking assembly. The lower support base (81) is fixedly installed on the middle side of the cabinet (1). The hollow rotating platform (82) is fixedly installed on the lower support base (81). The rotating disk (83) is fixedly installed on the output end of the hollow rotating platform (82). The track clamping assembly is installed on the upper side of the rotating disk (83). The two unlocking assemblies are symmetrically installed on the front and rear sides of the lower support base (81) along the central axis of the lower support base (81).
3. The high-efficiency plasma cleaning equipment according to claim 2, characterized in that, The track clamping assembly includes: an L-shaped support plate (84), a first support base (85), a rotating plate (86), a fixing rod (87), and a torsion spring (88). Two L-shaped support plates (84) are symmetrically fixedly installed on the upper side of the rotating disk (83) along its central axis. Each L-shaped support plate (84) has a first support base (85) on its side away from the central axis of the rotating disk (83). The first support base (85) is fixedly installed on the upper side of the rotating disk (83). The plate (86) is rotatably connected to the upper side of the first support base (85) via a rotating shaft. The fixing rod (87) is fixedly installed at the end of the rotating plate (86) away from the L-shaped support plate (84). The torsion spring (88) is set on the rotating shaft of the rotating plate (86). One end of the torsion spring (88) is fixedly connected to the rotating plate (86), and the other end of the torsion spring (88) is fixedly connected to the first support base (85). The L-shaped support plate (84) is provided with a plate material (11), which is the workpiece to be cleaned.
4. The high-efficiency plasma cleaning equipment according to claim 3, characterized in that, The unlocking assembly includes a first cylinder (89) and a lower pressure plate (810). The first cylinder (89) is fixedly installed on the side wall of the lower support base (81), and the lower pressure plate (810) is fixedly installed on the output end of the first cylinder (89). The lower pressure plate (810) is located on the upper side of the fixing rod (87).
5. The high-efficiency plasma cleaning equipment according to claim 4, characterized in that, The cabinet (1) is symmetrically equipped with movable loading and unloading devices (9) on its left and right sides.
6. The high-efficiency plasma cleaning equipment according to claim 5, characterized in that, The mobile loading and unloading device (9) includes: a mobile component and a belt conveyor (91). The mobile component is installed on the upper side of the cabinet (1), and the belt conveyor (91) is installed on the upper side of the mobile component. A second cylinder is provided on the left side of the mobile loading and unloading device (9) on the right side. The second cylinder is fixedly installed on the upper side of the cabinet (1).
7. The high-efficiency plasma cleaning equipment according to claim 6, characterized in that, The moving component includes: guide rails (92), sliders (93), a support plate (94), and a third cylinder (95). Two guide rails (92) are symmetrically fixedly installed on the upper side of the cabinet (1) along the central axis of the cabinet (1). Multiple sliders (93) are slidably connected to the guide rails (92). The support plate (94) is fixedly installed on the upper side of the sliders (93). The third cylinder (95) is fixedly installed on the upper side of the cabinet (1). The third cylinder (95) is located between the two guide rails (92). The output shaft of the third cylinder (95) is fixedly connected to the support plate (94). The belt conveyor (91) is fixedly installed on the upper side of the support plate (94).
8. The high-efficiency plasma cleaning equipment according to claim 7, characterized in that, An auxiliary pushing device (10) is installed on the upper side of the cabinet (1). The auxiliary pushing device (10) is located in front of the lower support base (81). The auxiliary pushing device (10) includes: a third linear module (101), a fourth cylinder (102), and a shaped push plate bracket (103). The third linear module (101) is fixedly installed on the upper side of the cabinet (1). The fourth cylinder (102) is fixedly installed at the output end of the third linear module (101). The shaped push plate bracket (103) is fixedly installed at the output end of the fourth cylinder (102).
Citation Information
Patent Citations
Plasma cleaning equipment
CN218873125U