Cleaning device for chemical tank

Abstract

The utility model relates to the technical field of chemical tank bodies, in particular to a cleaning device for a chemical tank body. According to the technical scheme, supporting seats are arranged on a bottom plate, a tank body is supported on the bottom plate through the supporting seats, cleaning liquid is poured into the tank body, the supporting seats are symmetrically distributed on the two sides of the bottom plate, supporting shafts are rotationally installed on the supporting seats, supporting rollers are installed on the outer sides of the supporting shafts, and the supporting rollers are arranged on the supporting seats. A supporting seat is arranged on the bottom plate, a tank body is supported and placed on the supporting seat through a supporting roller, a side plate is arranged at one end of the bottom plate, an ultrasonic cleaning head is hung on the side plate through a cross beam, and the ultrasonic cleaning head is located in cleaning liquid in the tank body. The ultrasonic cleaning head is used for replacing a traditional brush for cleaning. Due to the fact that the ultrasonic cleaning head conducts cleaning through vibration and cavitation effects, the cleaning effect can be achieved without making direct contact with the inner wall of the tank body. The problem that it is difficult for an operator to directly observe the contact condition of the brush and the inner wall of the tank is solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to chemical tank body technical field, concretely relates to a kind of cleaning device for chemical tank body. BACKGROUND

[0002] Chemical storage tank is mainly used to store some chemical substances, such as alkali, acid, salt and other substances, or some chemical substances in gas or liquid state. It is a storage device for various industries. After use, the chemical storage tank should be thoroughly cleaned and sterilized, and the residual water in the tank and pipeline should be drained to keep the tank dry and prolong its service life.

[0003] After searching, patent publication No. CN202322146327.7 discloses a cleaning device for chemical tank body. Although the device supports, moves and adjusts the height of the cleaning assembly during use, it also moves the cleaning brush to the inside of the chemical tank body, adjusts the position of the cleaning brush to the inner wall of the chemical tank body, and automatically cleans the inner wall of the chemical tank body by vibrating and rotating the cleaning brush. This improves the cleaning efficiency of the inner wall of the chemical tank body and makes it easier and faster to clean the chemical tank body. However, the device requires the brush to be in contact with the inner wall of the tank during use. Since the cleaning brush is located inside the chemical tank body, the operator cannot directly observe the contact between the brush and the inner wall of the tank. This may make it difficult for the operator to accurately determine whether the brush has properly contacted the inner wall of the tank, thereby affecting the cleaning effect. Moreover, since the contact between the brush and the inner wall of the tank cannot be directly observed, the operator may need to try and adjust multiple times to ensure that the brush properly contacts the inner wall of the tank. This not only increases the complexity of the operation, but also may introduce more uncertainty. SUMMARY

[0004] To overcome the shortcomings of the prior art, the present utility model provides a cleaning device for chemical tank body, which solves the problems raised in the background art.

[0005] The technical problems solved by the present utility model are as follows:

[0006] A cleaning device for chemical tank body, comprising a base plate, a support seat is provided on the base plate, a tank body is placed on the base plate through the support seat, and a cleaning liquid is poured into the tank body.

[0007] The support seats are symmetrically distributed on both sides of the base plate, a support shaft is rotatably installed on the support seat, a support roller is installed on the outer side of the support shaft, and the tank body is placed on the support seat through the support roller. One end of the base plate is provided with a side plate, a cross beam is provided on the side plate, an ultrasonic cleaning head is hung from the lower end of the cross beam, and the ultrasonic cleaning head is located in the cleaning liquid inside the tank body.

[0008] On the basis of the above technical solutions, the utility model can also be improved as follows.

[0009] Further, the side plate and the crossbeam are both provided with wire inlet holes, and the cable of the ultrasonic cleaning head passes through the wire inlet holes to communicate with the external power supply.

[0010] The beneficial effects of the above further scheme are:

[0011] By providing wire inlet holes on the side plate and the crossbeam, the cable of the ultrasonic cleaning head can pass through the holes in an orderly and neat manner to communicate with the external power supply. This design avoids the disordered arrangement of the cable, making the entire cleaning device look more neat and beautiful.

[0012] Further, one end of the support shaft is provided with a gear, and the support shaft is drivingly connected with the external power device through the gear.

[0013] The beneficial effects of the above further scheme are:

[0014] When the support shaft is drivingly connected with the external power device through the gear, the efficient transmission of power can be ensured, and energy loss can be reduced, thereby improving the working efficiency of the entire cleaning device. The gear transmission has an accurate transmission ratio, which means that the rotation speed and torque provided by the external power device can be accurately transmitted to the support shaft, thereby driving the rotation of the tank body. This accurate transmission ratio helps to ensure the stability and consistency of the cleaning process and improve the cleaning effect.

[0015] Further, the bottom end of the crossbeam is provided with a steel cable, and both ends of the steel cable are provided with fixing seats, and the ultrasonic cleaning head is connected and fixed with the crossbeam and the ultrasonic cleaning head through the fixing seats respectively.

[0016] The beneficial effects of the above further scheme are:

[0017] Through the combination of the steel cable and the fixing seat, the ultrasonic cleaning head can be stably suspended at the bottom end of the crossbeam. This design ensures that the cleaning head will not sway or fall off during the cleaning process due to uneven force or external interference, thereby improving the stability and safety of the cleaning. By connecting and fixing the ultrasonic cleaning head with the crossbeam and the steel cable through the fixing seat, the installation process is relatively simple. This design reduces the time and labor cost required for installation, and improves the installation efficiency of the entire cleaning device. The design of the steel cable and the fixing seat also facilitates the maintenance and repair of the ultrasonic cleaning head. When the cleaning head fails or needs to be replaced, the operator can conveniently remove the cleaning head by disassembling the fixing seat and the steel cable, without the need to disassemble the entire cleaning device.

[0018] Further, the support seats are symmetrically distributed on both sides of the tank body, and the tank body is rotationally supported by the support seats.

[0019] The beneficial effects of adopting the above further scheme are:

[0020] The support seats are symmetrically distributed on both sides of the tank body, which can provide uniform support force and ensure the balance and stability of the tank body during rotation. This design avoids the tank body from shaking or tilting due to uneven support, ensuring the smooth progress of the cleaning process. The tank body is supported by the support seats during rotation, making it easy to achieve rotational motion. This flexibility helps the ultrasonic cleaning head cover the inner wall of the tank body more comprehensively, improving the cleaning effect. The symmetrically distributed support seats can ensure uniform stress on the tank body during rotation. This helps to reduce stress concentration and deformation of the tank body, prolonging its service life. At the same time, uniform stress also improves the stability and durability of the entire cleaning device.

[0021] Further, the side plate is located on the center line of the bottom plate.

[0022] The beneficial effects of adopting the above further scheme are:

[0023] The side plate is located on the center line of the bottom plate, making the entire device symmetrical in structure. This symmetry not only makes the device look more beautiful, but also helps to ensure the balance and stability of the device during operation. By placing the side plate on the center line of the bottom plate, the overall performance of the device can be enhanced. For example, in a rotary chemical tank cleaning device, this design can ensure that the tank body rotates more smoothly, reducing vibration and noise, thereby improving the reliability and durability of the device.

[0024] The utility model provides a kind of for the cleaning device of chemical tank body. With following beneficial effects:

[0025] The combination design of bottom plate, support seat, support shaft and support roller enables the tank body to be stably and rotatably supported on the bottom plate. This design not only improves the stability of the device, but also enables the tank body to be uniformly stressed during cleaning, avoiding damage to the tank body due to uneven stress. The support seats are symmetrically distributed on both sides of the bottom plate, ensuring the balance of the tank body. At the same time, through the transmission connection of gear and external power device, the rotation of the tank body can be easily realized, improving the cleaning efficiency.

[0026] The use of ultrasonic cleaning head to clean the inner surface of the tank body has the advantages of good cleaning effect, fast speed, no damage to the tank body, etc. Ultrasonic cleaning can produce strong cavitation effect and scouring effect, effectively removing dirt and residues inside the tank body. The use of cleaning liquid in combination with ultrasonic cleaning head further enhances the cleaning effect, making the inner surface of the tank body cleaner and smoother. BRIEF DESCRIPTION OF DRAWINGS

[0027] The accompanying drawings, which are included to provide a further understanding of the present application and are incorporated in and constitute a part of this application, illustrate embodiments of the present application and together with the description serve to explain the present application. In the drawings:

[0028] In the drawings:

[0029] Figure 1 It is a front view appearance schematic diagram of the present application;

[0030] Figure 2 It is a rear view appearance schematic diagram of the present application;

[0031] Figure 3 It is a sectional structure schematic diagram of the present application;

[0032] Figure 4 It is a bottom plate structure schematic diagram of the present application.

[0033] In the drawings, the component list represented by each sign is as follows:

[0034] 1, tank body; 2, side plate; 201, wire inlet hole; 3, support seat; 301, support roller; 302, support shaft; 303, gear; 4, bottom plate; 5, cross beam; 501, steel cable; 502, cleaning liquid; 503, ultrasonic cleaning head; 504, fixing seat. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0036] Please refer to Figures 1 to 4 The embodiments provided by the present application:

[0037] Embodiment one

[0038] A kind of for the cleaning device of chemical tank body, including bottom plate 4, bottom plate 4 is equipped with support seat 3, tank body 1 is placed on bottom plate 4 by support seat 3, support seat 3 is distributed symmetrically on both sides of tank body 1, tank body 1 is supported by rotating by support seat 3, support seat 3 is realized symmetrically distributed on both sides of tank body 1, can evenly distribute support force, ensure that tank body 1 keeps dynamic balance and stability in the process of rotation.This design effectively avoids the tank body 1 shaking or tilting phenomenon caused by uneven distribution of support force, to ensure the smooth progress of cleaning process.Tank body 1 is realized rotating support by support seat 3, so that it can easily realize rotary motion.This flexibility helps ultrasonic cleaning head 503 more comprehensive cover tank body 1 inner wall, to improve cleaning effect.Symmetrically distributed support seat 3 can ensure that tank body 1 is evenly stressed in the process of rotation, help to reduce stress concentration and deformation phenomenon of tank body 1, prolong the service life of tank body 1.Meanwhile, uniform stress can also improve the stability and durability of the entire cleaning device, tank body 1 is filled with cleaning fluid 502.

[0039] Example two

[0040] To increase the cleaning efficiency of tank body 1, for example, Figures 1 to 4As shown, the application also includes: support seat 3 is symmetrically distributed on both sides of the bottom plate 4, the support shaft 302 is rotatably installed on the support seat 3, one end of the support shaft 302 is provided with a gear 303, and the support shaft 302 is drivingly connected with the external power device through the gear 303. When the support shaft 302 is drivingly connected with the external power device through the gear 303 mechanism, the efficiency of power transmission can be ensured, the energy loss is minimized, and the working efficiency of the whole cleaning device is improved. The gear 303 transmission has accurate transmission ratio, which means that the rotation speed and torque provided by the external power device can be accurately transmitted to the support shaft 302 to drive the tank body 1 to rotate stably. This accurate transmission ratio helps to ensure the stability and consistency of the cleaning process, thereby improving the cleaning effect. The outer side of the support shaft 302 is provided with a supporting roller 301, and the tank body 1 is supported and placed on the support seat 3 through the supporting roller 301. One end of the bottom plate 4 is provided with a side plate 2, and the side plate 2 is located on the center line of the bottom plate 4. The side plate 2 is located on the center line of the bottom plate 4, so that the whole equipment has symmetry in structure. This symmetry not only improves the appearance of the equipment, but also helps to ensure the dynamic balance and stability of the equipment during operation. By accurately placing the side plate 2 on the center line of the bottom plate 4, the overall performance of the equipment can be significantly improved. For example, in the rotary chemical tank cleaning device, this design can ensure that the tank body 1 rotates more stably, effectively reducing vibration and noise, thereby improving the reliability and durability of the equipment. The side plate 2 is provided with a cross beam 5, the ultrasonic cleaning head 503 is hung at the lower end of the cross beam 5, the steel cable 501 is arranged at the bottom end of the cross beam 5, and the two ends of the steel cable 501 are provided with fixing seats 504. The ultrasonic cleaning head 503 is connected and fixed with the cross beam 5 and the ultrasonic cleaning head 503 through the fixing seat 504, so that the ultrasonic cleaning head 503 can be easily inserted into the tank body 1. With the ingenious combination of the steel cable 501 and the fixing seat 504, the ultrasonic cleaning head 503 can be stably hung at the bottom of the cross beam 5. This design ensures that the cleaning head will not shake or fall off during the cleaning operation due to unbalanced force or external interference, thereby significantly improving the stability and safety of cleaning. The ultrasonic cleaning head 503 is reliably connected and fixed with the cross beam 5 and the steel cable 501 through the fixing seat 504, which simplifies the installation process, reduces the time and labor cost required for installation, and improves the installation efficiency of the whole cleaning device. At the same time, the design of the steel cable 501 and the fixing seat 504 also facilitates the daily maintenance and fault repair of the ultrasonic cleaning head 503.When the cleaning head fails or needs to be replaced, the operator can conveniently remove the fixing seat 504 and the steel cable 501 to take out the cleaning head without disassembling the entire cleaning device. The ultrasonic cleaning head 503 is located in the cleaning liquid 502 in the tank body 1, and the inner surface of the tank body is cleaned by the ultrasonic cleaning head 503. The side plate 2 and the cross beam 5 are both provided with wire inlet holes 201, and the cable of the ultrasonic cleaning head 503 passes through the wire inlet holes 201 to communicate with the external power supply. By accurately providing the wire inlet holes 201 on the side plate 2 and the cross beam 5, the cable of the ultrasonic cleaning head 503 can pass through these holes to realize electrical connection with the external power supply in an orderly manner. This design effectively avoids the disorder of the cable and significantly improves the appearance neatness and aesthetics of the entire cleaning device.

[0041] Working principle:

[0042] Place the chemical tank to be cleaned 1 on the supporting roller 301, and make the ultrasonic cleaning head 503 extend into the tank body 1. Then pour an appropriate amount of cleaning liquid 502 into the tank body 1.

[0043] Start the external power device and the ultrasonic generator. The power device drives the tank body 1 to rotate, and the ultrasonic generator generates ultrasonic waves which are transmitted to the inner surface of the tank body 1 through the cleaning liquid 502. Under the cleaning action of the ultrasonic waves, the dirt and residues in the tank body 1 are stripped and flushed out of the tank body 1.

[0044] The ultrasonic cleaning head 503 is connected to the external power supply (ultrasonic generator) through the cable. The ultrasonic generator generates high-frequency electric energy, which is converted into mechanical vibration energy, and then generates ultrasonic waves in the cleaning liquid 502. When the ultrasonic waves propagate in the cleaning liquid 502, alternating positive and negative pressure regions are formed. In the negative pressure region, the tiny bubbles in the liquid will rapidly expand and break, which is called cavitation effect. The strong impact force generated by the cavitation effect can strip the dirt and residues on the inner surface of the tank body 1. The ultrasonic vibration also produces a strong flushing action in the cleaning liquid 502, which can further remove the dirt in the tank body 1, ensuring that the inner surface of the tank body 1 is clean and smooth.

[0045] The external power device (such as a motor) is in transmission connection with the supporting shaft 302 through the gear 303. When the power device is started, it drives the gear 303 to rotate, and then drives the supporting shaft 302 and the supporting roller 301 to rotate. The supporting roller 301 is installed on the supporting shaft 302 and supports the bottom of the tank body 1. When the supporting shaft 302 rotates, the supporting roller 301 drives the tank body 1 to rotate. This rotating movement enables the inner surface of the tank body 1 to uniformly receive the cleaning of the ultrasonic cleaning head 503. While the tank body 1 rotates, the cleaning liquid 502 also flows in the tank body 1. This flow helps to flush the stripped dirt and residues out of the tank body 1, ensuring the cleaning effect.

[0046] After the cleaning is completed, the external power device and the ultrasonic generator are turned off. The cleaning solution 502 and the dirt are then drained from the tank 1, and the tank 1 is inspected and maintained as necessary.

[0047] The basic principle and main features of the present application and the advantages of the present application are shown and described above. It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0048] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description manner of the specification is only for the sake of clarity, those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. A cleaning device for chemical tanks, comprising a base plate (4), a support seat (3) provided on the base plate (4), a tank (1) supported on the base plate (4) by the support seat (3), and a cleaning solution (502) filled in the tank (1), characterized in that: The support base (3) is symmetrically distributed on both sides of the base plate (4). A support shaft (302) is rotatably mounted on the support base (3). A support roller (301) is mounted on the outside of the support shaft (302). The support base (3) supports the tank (1) by the support roller (301). A side plate (2) is provided at one end of the base plate (4). A crossbeam (5) is provided on the side plate (2). An ultrasonic cleaning head (503) is suspended at the lower end of the crossbeam (5). The ultrasonic cleaning head (503) is located in the cleaning liquid (502) inside the tank (1).

2. The cleaning device for chemical tanks according to claim 1, characterized in that: Both the side plate (2) and the crossbeam (5) are provided with inlet holes (201), and the cable of the ultrasonic cleaning head (503) passes through the inlet holes (201) to connect with an external power source.

3. The cleaning device for chemical tanks according to claim 1, characterized in that: One end of the support shaft (302) is provided with a gear (303), and the support shaft (302) is connected to an external power device through the gear (303).

4. The cleaning device for chemical tanks according to claim 1, characterized in that: The bottom end of the crossbeam (5) is provided with a steel cable (501), and both ends of the steel cable (501) are provided with fixing seats (504). The ultrasonic cleaning head (503) is connected and fixed to the crossbeam (5) and the ultrasonic cleaning head (503) respectively through the fixing seats (504).

5. The cleaning device for chemical tanks according to claim 1, characterized in that: The support base (3) is symmetrically distributed on both sides of the tank (1), and the tank (1) is rotatably supported by the support base (3).

6. The cleaning device for chemical tanks according to claim 1, characterized in that: The side plate (2) is located on the center line of the bottom plate (4).

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