Full-automatic movable plate bending machine

Abstract

The utility model discloses a full-automatic movable sheet bending machine, which relates to the technical field of sheet bending and comprises a stand, a plurality of first supporting seats are fixedly connected to the front side of the upper surface of the stand, a conveying part is fixedly mounted above the first supporting seats, and a first movable conveying part is fixedly mounted in the middle of the upper surface of the stand and on the rear side of the conveying part. The upper side of the stand, the rear side of the conveying part and the first movable carrying part are fixedly provided with bending parts, the upper surface of the stand and the left end of the rear side of the bending part are fixedly provided with a second movable carrying part, and the four corners of the bottom of the stand are fixedly connected with supporting ground feet. According to the automatic production line, the labor cost is reduced, continuous production can be achieved, the production efficiency is improved, the requirement for professional skill operators is reduced through automatic operation, the labor cost is reduced, and meanwhile the safety risk caused by manual operation is also reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to monitoring equipment technical field, concretely relates to a full -automatic movable piece bending machine. BACKGROUND

[0002] Bending is a kind of metal processing technology, mainly for bending the metal material such as plate, pipe and so on into the required shape, bending, usually using professional bending machine and die to material exert pressure, make it produce plastic deformation. In the bending process, material first experiences elastic deformation, then enters plastic deformation stage. The principle of bending is to use the elasticity of material to produce deformation and generate stress inside, so as to produce bending.

[0003] Traditional sheet bending machine usually needs to be manually adjusted and operated by operating personnel, and there is a certain error possibility in artificial operation. Operating personnel may deviate in the adjustment process, affecting product quality. The operation of sheet bending machine can be relatively complex, and experienced operating personnel are needed to operate. Novices may need to spend more time learning and adapting. Manual adjustment and operation need more manpower investment, and the production efficiency is relatively low. In view of the above problems, a full-automatic movable sheet bending machine is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0004] To solve the above technical problems, a full-automatic movable sheet bending machine is provided to solve the above problems of the current traditional sheet bending machine, which usually needs to be manually adjusted and operated by operating personnel, and there is a certain error possibility in artificial operation. Operating personnel may deviate in the adjustment process, affecting product quality. The operation of sheet bending machine can be relatively complex, and experienced operating personnel are needed to operate. Novices may need to spend more time learning and adapting. Manual adjustment and operation need more manpower investment, and the production efficiency is relatively low.

[0005] To achieve the above purposes, the utility model adopts the technical scheme that a full-automatic movable sheet bending machine, including frame, the upper surface front side of frame is fixedly connected with a plurality of first support seat, the upper side of first support seat is fixedly installed with transport part, the upper surface middle part of frame and the rear side of transport part are fixedly installed with movable conveying part one, the upper side of frame and the rear side of transport part and movable conveying part one are fixedly installed with bending part, the upper surface and the rear side left end of bending part are fixedly installed with movable conveying part two, the bottom corner position of frame is fixedly connected with support foot.

[0006] Preferably, the transport part includes two mounting plates fixedly connected above the first support base, chain wheels are rotatably connected to the left and right sides between the two mounting plates, the left and right chain wheels are drivingly connected through chains, a servo motor is fixedly installed at the left end of the front side of the mounting plate, and the output end of the servo motor is fixedly connected with the left chain wheel through a shaft coupling.

[0007] Preferably, the movable conveying part one includes a second support base fixedly connected to the upper surface of the frame table, a first linear module is fixedly installed above the second support base, the output end of the first linear module is fixedly connected with a moving plate, a second linear module is fixedly installed above the moving plate, and the output end of the second linear module is fixedly connected with a first mounting frame.

[0008] Preferably, a third linear module is fixedly installed at the right side of the first mounting frame, the output end of the third linear module is fixedly connected with a second mounting frame, a guide rail is fixedly connected to the right side of the second mounting frame, and a gripper one is slidingly connected to the surface of the guide rail.

[0009] Preferably, the bending part includes a third support base fixedly connected to the upper side of the frame table, a sliding rail is fixedly connected to the left side above the third support base, a fourth linear module is fixedly installed at the right side above the third support base, the output end of the fourth linear module is fixedly connected with a lower die, and the bottom left end of the lower die is slidingly connected with the surface of the sliding rail.

[0010] Preferably, the bending part further includes a support rod fixedly connected to the upper side of the frame table, a fixed plate is fixedly connected to the top of the support rod, a bending cylinder is fixedly installed at the middle of the upper side of the fixed plate, a connecting plate is fixedly connected to the lower side of the fixed plate and penetrating through the output end of the bending cylinder, and an upper die is fixedly connected to the bottom of the connecting plate.

[0011] Preferably, the movable conveying part two includes a fourth support base, a fifth linear module is fixedly installed above the fourth support base, the output end of the fifth linear module is fixedly connected with a third mounting frame, a sixth linear module is fixedly installed above the third mounting frame, and the output end of the sixth linear module is fixedly connected with a fourth mounting frame.

[0012] Preferably, a seventh linear module is fixedly installed at the front side of the fourth mounting frame, and the output end of the seventh linear module is fixedly connected with a gripper two.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] 1. High-precision bending: through the optimized mechanical structure and control system, the bending machine of the application can realize high-precision sheet bending, the bending angle and shape are more accurate, the error possibility caused by manual operation is reduced, and the product quality and consistency are improved.

[0015] 2. Range bending angle adjustment: the bending machine of the application has a large range of bending angle adjustment capability, which can meet the needs of different bending angles, and improves the applicability and flexibility of the bending machine.

[0016] 3. Automatic operation: the bending machine of the application can realize full-automatic bending of the sheet without manual intervention, reduces the labor cost, can realize continuous production, and improves the production efficiency.

[0017] 4. Stability and reliability: the bending machine of the application has certain stability and reliability, which can ensure the bending quality and precision, and reduce the error and scrap rate in production.

[0018] 5. Safety: automatic operation reduces the demand for professional skill operators, reduces labor cost, and also reduces the safety risk caused by manual operation. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is a structural schematic view of the application;

[0020] Figure 2 is a structural schematic view of the transport part in the application;

[0021] Figure 3 is a structural schematic view of the movable conveying part one in the application;

[0022] Figure 4 is a structural schematic view of the bending part in the application;

[0023] Figure 5 is a structural schematic view of the movable conveying part two in the application.

[0024] Reference numerals in the drawing are:

[0025] 1, frame; 2, first support seat;

[0026] 3, transport part; 301, mounting plate; 302, chain wheel; 303, chain; 304, servo motor; 305, coupling;

[0027] 4, movable conveying part one; 401, second support seat; 402, first linear module; 403, moving plate; 404, second linear module; 405, first mounting bracket; 406, third linear module; 407, second mounting bracket; 408, guide rail; 409, clamping jaw one;

[0028] 5, bending part; 501, third support seat; 502, sliding rail; 503, fourth linear module; 504, support rod; 505, fixed plate; 506, bending cylinder; 507, connecting plate; 508, upper die; 509, lower die;

[0029] 6, movable conveying part two; 601, fourth support seat; 602, fifth linear module; 603, third mounting frame; 604, sixth linear module; 605, fourth mounting frame; 606, seventh linear module; 607, clamping jaw two; 7, support foot. DETAILED DESCRIPTION

[0030] The following description is used to disclose the utility model so that those skilled in the art can implement the utility model. The preferred embodiments in the following description are only as examples, and other obvious modifications can be thought of by those skilled in the art.

[0031] Embodiment one

[0032] Referring to Figure 1 As shown in the figure, a full-automatic movable sheet bending machine comprises a rack 1, a plurality of first support seats 2 are fixedly connected to the upper surface of the front side of the rack 1, a conveying part 3 is fixedly installed above the first support seat 2, a movable conveying part one 4 is fixedly installed on the upper surface of the middle part of the rack 1 and the rear side of the conveying part 3, a bending part 5 is fixedly installed on the upper side of the rack 1 and the rear side and left end of the conveying part 3 and the movable conveying part one 4, a movable conveying part two 6 is fixedly installed on the upper surface of the rack 1 and the rear side left end of the bending part 5, and support feet 7 are fixedly connected to the positions of the four corners of the bottom of the rack 1.

[0033] The rack is made of high-strength and high-stability steel material to ensure the stability and carrying capacity of the whole mechanical structure, and the rigidity and lightweight design of the rack are considered to facilitate movement and installation. The precise bending mechanism can realize high-precision bending of the sheet, an advanced control system including a PLC controller and a human-machine interface is adopted to realize full-automatic control and monitoring of the bending machine, real-time adjustment of bending parameters is realized to ensure bending quality and stability, and a set of convenient and fast bending angle adjustment device is designed to realize accurate adjustment of the bending angle and meet the needs of different angle bending

[0034] Embodiment two

[0035] Please refer to Figure 2 As shown in the figure, the conveying part 3 comprises two mounting plates 301 fixedly connected above the first support seat 2, chain wheels 302 are rotatably connected to the left and right sides between the two mounting plates 301, the left and right end chain wheels 302 are drivingly connected through a chain 303, a servo motor 304 is fixedly installed on the front left end of the mounting plate 301, and the output end of the servo motor 304 is fixedly connected with the left chain wheel 302 through a shaft coupling 305.

[0036] The precise transmission system, including the transmission of servo motor 304, chain wheel 302 and chain 303, ensures the stable transportation and accurate control of the sheet to be processed, and can quickly reach the clamping position of the movable conveying part 4.

[0037] Example Three

[0038] Please refer to Figure 3 The movable conveying part 4 includes a second support seat 401 fixedly connected to the upper surface of the rack 1, a first linear module 402 is fixedly installed above the second support seat 401, a moving plate 403 is fixedly connected to the output end of the first linear module 402, a second linear module 404 is fixedly installed above the moving plate 403, and a first mounting bracket 405 is fixedly connected to the output end of the second linear module 404.

[0039] Please refer to Figure 3 The third linear module 406 is fixedly installed on the right side of the first mounting bracket 405, the second mounting bracket 407 is fixedly connected to the output end of the third linear module 406, the guide rail 408 is fixedly connected to the right side of the second mounting bracket 407, and the clamping jaw 409 is slidingly connected to the surface of the guide rail 408.

[0040] The position of the clamping jaw 409 is adjusted by the first linear module 402, the second linear module 404 and the third linear module 406, and the three-axis control mode can accurately clamp the sheet, saving manual operation time and improving production efficiency.

[0041] Example Four

[0042] Please refer to Figure 4 The bending part 5 includes a third support seat 501 fixedly connected to the upper side of the rack 1, a sliding rail 502 is fixedly connected to the upper left side of the third support seat 501, a fourth linear module 503 is fixedly installed on the upper right side of the third support seat 501, and a lower die 509 is fixedly connected to the output end of the fourth linear module 503. The bottom left end of the lower die 509 is slidingly connected to the surface of the sliding rail 502.

[0043] Please refer to Figure 4 The bending part 5 further includes a support rod 504 fixedly connected to the upper side of the rack 1, a fixed plate 505 is fixedly connected to the top of the support rod 504, a bending cylinder 506 is fixedly installed on the upper middle part of the fixed plate 505, a connecting plate 507 is fixedly connected to the lower part of the fixed plate 505 and penetrating the fixed plate 505, and an upper die 508 is fixedly connected to the bottom of the connecting plate 507.

[0044] The upper die 508 moves up and down by the pushing of the output end of the bending cylinder 506 to realize the bending of the sheet; the lower die 509 is fixed on the output end of the fourth linear module 503 as the support for bending. The transmission system can accurately control the movement of the upper die 508 to ensure the accuracy and stability of the bending.

[0045] Example five

[0046] Please refer to Figure 5 The movable conveying part two 6 includes a fourth support seat 601, a fifth linear module 602 is fixedly installed above the fourth support seat 601, a third mounting frame 603 is fixedly connected to the output end of the fifth linear module 602, a sixth linear module 604 is fixedly installed above the third mounting frame 603, and a fourth mounting frame 605 is fixedly connected to the output end of the sixth linear module 604.

[0047] Please refer to Figure 5 The fourth mounting frame 605 is fixedly installed with a seventh linear module 606 on the front side, and the output end of the seventh linear module 606 is fixedly connected with a gripper two 607.

[0048] The fifth linear module 602, the sixth linear module 604 and the seventh linear module 606 are also used to realize the movement of three axes, and the whole process is fully automated, without the need for manual intervention. Personnel only need to carry out simple machine maintenance, which reduces the labor cost and reduces the human error caused by long-term repetitive labor. The operator can avoid contacting the moving parts of the machine, which reduces the risk of accidental injury and improves the safety of the workplace.

[0049] Working principle: first, place the sheet to be processed on the conveying part 3, drive the chain wheel 302 to rotate through the servo motor 304 to convey the sheet, when the sheet is conveyed to the movable conveying part one 4, adjust the position of the gripper one 409 through the first linear module 402, the second linear module 404 and the third linear module 406, the gripper one 409 clamps the sheet and places it on the lower die 509, the output end of the fourth linear module 503 drives the lower die 509 to move, so that it reaches the position directly below the upper die 508, then the output end of the bending cylinder 506 pushes the connecting plate 507 downward, so that the sheet is clamped between the upper die 508 and the lower die 509, then the control system accurately controls the movement of the upper die 508 through the transmission system, so that the sheet is bent according to the set bending angle and position, finally, after the bending is completed, the upper die 508 returns to the initial position, the gripper two 607 on the movable conveying part two 6 takes down the sheet after bending under the driving of the fifth linear module 602, the sixth linear module 604 and the seventh linear module 606, and the whole bending process is completed.

[0050] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.

Claims

1. A fully automatic movable sheet bending machine, characterized in that: The system includes a platform (1), on which several first support seats (2) are fixedly connected to the front side of the upper surface. A transport section (3) is fixedly installed above the first support seats (2). A movable conveying section one (4) is fixedly installed in the middle of the upper surface of the platform (1) and the rear side of the transport section (3). A bending section (5) is fixedly installed on the upper side of the platform (1), the rear side of the transport section (3), and the movable conveying section one (4). A movable conveying section two (6) is fixedly installed on the upper surface of the platform (1) and the left end of the rear side of the bending section (5). Support feet (7) are fixedly connected at the four corners of the bottom of the platform (1).

2. The fully automatic movable sheet bending machine according to claim 1, characterized in that: The transport unit (3) includes two mounting plates (301) fixedly connected to the top of the first support base (2). Sprockets (302) are rotatably connected to the left and right sides of the two mounting plates (301). The sprockets (302) at the left and right ends are connected by a chain (303). A servo motor (304) is fixedly installed on the left front side of the mounting plate (301). The output end of the servo motor (304) is fixedly connected to the left sprocket (302) through a coupling (305).

3. The fully automatic movable sheet bending machine according to claim 1, characterized in that: The movable conveying unit 1 (4) includes a second support base (401) fixedly connected to the upper surface of the frame (1), a first linear module (402) fixedly installed above the second support base (401), a movable plate (403) fixedly connected to the output end of the first linear module (402), a second linear module (404) fixedly installed above the movable plate (403), and a first mounting bracket (405) fixedly connected to the output end of the second linear module (404).

4. The fully automatic movable sheet bending machine according to claim 3, characterized in that: A third linear module (406) is fixedly installed on the right side of the first mounting bracket (405). The output end of the third linear module (406) is fixedly connected to a second mounting bracket (407). A guide rail (408) is fixedly connected to the right side of the second mounting bracket (407). A gripper (409) is slidably connected to the surface of the guide rail (408).

5. The fully automatic movable sheet bending machine according to claim 1, characterized in that: The bending part (5) includes a third support base (501), which is fixedly connected to the upper side of the frame (1). A slide rail (502) is fixedly connected to the upper left side of the third support base (501), and a fourth linear module (503) is fixedly installed on the upper right side of the third support base (501). A lower die (509) is fixedly connected to the output end of the fourth linear module (503), and the bottom left end of the lower die (509) is slidably connected to the surface of the slide rail (502).

6. The fully automatic movable sheet bending machine according to claim 5, characterized in that: The bending section (5) also includes a support rod (504) fixedly connected to the top of the frame (1). A fixing plate (505) is fixedly connected to the top of the support rod (504). A bending cylinder (506) is fixedly installed in the upper middle part of the fixing plate (505). The output end of the bending cylinder (506) passes through the fixing plate (505) and is fixedly connected to a connecting plate (507) below the fixing plate (505). An upper mold (508) is fixedly connected to the bottom of the connecting plate (507).

7. The fully automatic movable sheet bending machine according to claim 1, characterized in that: The movable conveying unit 2 (6) includes a fourth support base (601), a fifth linear module (602) is fixedly installed above the fourth support base (601), a third mounting bracket (603) is fixedly connected to the output end of the fifth linear module (602), a sixth linear module (604) is fixedly installed above the third mounting bracket (603), and a fourth mounting bracket (605) is fixedly connected to the output end of the sixth linear module (604).

8. A fully automatic movable sheet bending machine according to claim 7, characterized in that: The seventh linear module (606) is fixedly installed on the front side of the fourth mounting bracket (605), and the output end of the seventh linear module (606) is fixedly connected to the second gripper (607).

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