Embedded part welding device with deformation correction function

By designing support and correction mechanisms, the problems of steel plate warping and steel pipe position adjustment were solved, achieving stability and precise positioning of embedded parts welding and improving welding results.

CN223506514UActive Publication Date: 2025-11-04南通苏通船务工程管理有限公司
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Patent Information

Application Number
CN202422774790.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-11-04
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

When welding embedded parts with existing equipment, the steel plate may warp on the sides, and it is difficult to adjust and fix the position of the steel pipe, which affects the welding effect.

Method used

A welding device for embedded parts with deformation correction function was designed, which includes a support mechanism, a correction mechanism and a positioning mechanism. The device uses a motor to drive a rotating shaft to drive a threaded rod and a rotating wheel, and with belt transmission, it can achieve stable fixing of steel plates and precise positioning of steel pipes.

Benefits of technology

It effectively prevents the steel plate from warping up on the sides, ensures welding stability, and allows for easy adjustment and fixing of the steel pipe position, thereby improving welding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an embedded part welding device with a deformation correction function, and relates to the technical field of mechanical design, the embedded part welding device comprises a supporting mechanism, the supporting mechanism comprises a connecting plate, and the outer wall of the connecting plate is fixedly connected with a plurality of supporting columns. A motor is started to drive a rotating shaft to rotate, a threaded rod is fixed to the surface of the rotating shaft and can be driven to rotate, meanwhile, a rotating wheel is fixed to the outer wall of the rotating shaft and connected with a belt wheel through a belt, the belt wheel is connected with the rotating shaft on the other side, and therefore moving blocks on the two sides of the device move along the surface of the threaded rod at the same time; and meanwhile, a plurality of pressing plates connected in a moving block can extrude a plurality of connected springs to release pressure after being in contact with the steel plate, so that the steel plate is fixed more stably, the outer side part of the steel plate is flattened through movement of the pressing plates, and the situation that the overall effect after welding is affected due to the fact that the side edge of the steel plate possibly tilts up is prevented.
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Description

Technical Field

[0001] This utility model belongs to the field of mechanical design technology, and in particular relates to a welding device for embedded parts with deformation correction function. Background Technology

[0002] Embedded parts are pre-installed components embedded in concealed works. They are components placed during structural pouring, used for overlapping during the construction of the superstructure. This facilitates the installation and fixing of external engineering equipment foundations. Embedded parts are mostly made of metal, such as reinforcing steel or cast iron, but non-metallic rigid materials such as wood and plastic can also be used. In the construction industry, embedded parts need to be welded before use to increase their stability.

[0003] When using existing equipment, the steel plate may warp on the sides, which affects the overall effect after welding. At the same time, it is not convenient to adjust the position of the steel pipe when determining the welding point and it is difficult to fix it, which makes it impossible to perform welding work normally. Therefore, we propose a pre-embedded part welding device with deformation correction function. Utility Model Content

[0004] The purpose of this utility model is to provide a pre-embedded part welding device with deformation correction function. Through the correction mechanism and positioning mechanism, it solves the problem that the side of the steel plate may be warped, which affects the overall effect after welding. At the same time, it solves the problem that it is not easy to adjust the position of the steel pipe when determining the welding point, and it is not easy to fix it, which makes it impossible to carry out welding work normally.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a welding device for embedded parts with deformation correction function, comprising a support mechanism, wherein the support mechanism includes a connecting plate, a plurality of support columns are fixedly connected to the outer wall of the connecting plate, a fixing block is fixedly connected to the outer wall of the plurality of support columns, a correction mechanism is provided on the outer wall of the support columns, the correction mechanism includes a motor, the bottom output shaft of the motor is fixedly connected to a rotating shaft through a coupling, a rotating wheel is fixedly connected to the outer wall of the rotating shaft, a positioning mechanism is provided on the outer wall of the rotating shaft, the positioning mechanism includes a rotating shaft, and a rotating ring is rotatably connected to the outer wall of the rotating shaft.

[0007] The above technical solution allows the steel plate to be placed stably on the surface of the device by connecting the fixing block with multiple support columns.

[0008] Furthermore, a workbench is fixedly connected to the outer wall of the fixing block, and a support block is fixedly connected to the outer wall of the support column.

[0009] The above technical solution effectively helps workers operate steel plates by fixing the workbench.

[0010] Furthermore, a belt is driven to the inner wall of the rotating wheel, and a pulley is driven to the outer wall of the belt at the end away from the rotating wheel. The pulley is fixedly connected to the rotating shaft.

[0011] The above technical solution enables the correction mechanisms on both sides of the device to start working simultaneously by connecting the rotating wheel and the pulley with a belt.

[0012] Furthermore, a threaded rod is fixedly connected to the outer wall of the rotating shaft, and a moving block is slidably connected to the outer wall of the threaded rod.

[0013] The above technical solution effectively drives the moving block to move and fixes the steel plate by connecting the threaded rod and the rotating shaft.

[0014] Furthermore, a plurality of springs are fixedly connected to the inner wall of the movable block, and a pressing plate is fixedly connected to the outer wall of the plurality of springs.

[0015] The above technical solution allows the steel plate to be fixed to the surface of the workbench by connecting the pressing plate and the spring, reducing the possibility of it warping.

[0016] Furthermore, the outer wall of the movable block is slidably connected to several auxiliary movable columns, and the outer walls of the several auxiliary movable columns are fixedly connected to fixed plates.

[0017] The above technical solution, by connecting the auxiliary moving column and the moving block, can make the moving block more stable during movement and reduce errors.

[0018] Furthermore, a positioning plate is fixedly connected to the outer wall of the rotating shaft, the rotating ring is rotatably connected to the positioning plate, a locking block is slidably connected to the inner wall of the rotating ring, and the fixing plate is fixedly connected to the positioning plate.

[0019] The above technical solution stops the rotation of the rotating ring by sliding the locking block inside the rotating ring.

[0020] Furthermore, a robotic arm is fixedly connected to the outer wall of the rotating ring, a positioning shaft is fixedly connected to the inner wall of the robotic arm, a fixing belt is fixedly connected to the outer wall of the positioning shaft, and a belt buckle is fixedly connected to the outer wall of the fixing belt.

[0021] The above technical solution allows for the simple fixation of steel pipes to prevent them from falling by connecting the belt and the belt buckle.

[0022] This utility model has the following beneficial effects:

[0023] 1. This utility model incorporates a pressing plate. Starting the motor drives the rotating shaft to rotate. Because a threaded rod is fixed to the surface of the rotating shaft, it can rotate the threaded rod. Simultaneously, a rotating wheel is fixed to the outer wall of the rotating shaft, and the rotating wheel is connected to a pulley by a belt. The pulley is connected to the rotating shaft on the other side. Therefore, the moving blocks on both sides of the device move simultaneously along the surface of the threaded rod. At the same time, multiple pressing plates connected within the moving blocks will squeeze multiple connected springs after contacting the steel plate, thereby releasing pressure and fixing the steel plate more stably. This achieves the goal of flattening the outer part of the steel plate through the movement of the pressing plates, preventing the steel plate from warping and affecting the overall welding effect.

[0024] 2. This utility model, by setting up a belt and a robotic arm, places the steel pipe to be welded within a fixed belt. By adjusting the belt buckle, the fixed belt wraps around and secures the steel pipe. Then, when the locking block is pushed, it no longer jams the rotating ring. Subsequently, the robotic arm can be pushed to move the previously fixed steel pipe. Because the robotic arm is fixed to the rotating ring, it will rotate along the rotating shaft connected to the rotating ring. When the steel pipe reaches the welding position, the locking block can be pushed again to jam the rotating ring, preventing the robotic arm from moving. This achieves the goal of moving the steel pipe to the welding point by adjusting the belt buckle and pushing the position of the robotic arm, preventing the problem of being unable to perform welding work normally due to the inconvenience of adjusting the position of the steel pipe and the difficulty in fixing it when determining the welding point.

[0025] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0026] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0027] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0028] Figure 2 This is a cross-sectional view of the overall structure of this utility model;

[0029] Figure 3 This is a side view of the overall structure of this utility model;

[0030] Figure 4 This is a cross-sectional view of the positioning mechanism of this utility model;

[0031] Figure 5 This utility model Figure 4 Enlarged view of point A in the middle.

[0032] The attached diagram lists the components represented by each number as follows:

[0033] 1. Support mechanism; 101. Connecting plate; 102. Support column; 103. Fixing block; 104. Workbench; 105. Support block; 2. Alignment mechanism; 201. Motor; 202. Rotating shaft; 203. Rotating wheel; 204. Pulley; 205. Belt; 206. Threaded rod; 207. Moving block; 208. Pressing block; 209. Spring; 210. Pressing plate; 211. Fixing plate; 212. Auxiliary moving column; 3. Positioning mechanism; 301. Rotating shaft; 302. Positioning plate; 303. Rotating ring; 304. Clamping block; 305. Robotic arm; 306. Positioning shaft; 307. Fixing belt; 308. Belt buckle. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0035] Please see Figure 1-5 As shown, this utility model is a welding device for embedded parts with deformation correction function, including a support mechanism 1. The support mechanism 1 includes a connecting plate 101. A plurality of support columns 102 are fixedly connected to the outer wall of the connecting plate 101. A fixing block 103 is fixedly connected to the outer wall of the plurality of support columns 102. A correction mechanism 2 is provided on the outer wall of the support columns 102. The correction mechanism 2 includes a motor 201. The bottom output shaft of the motor 201 is fixedly connected to a rotating shaft 202 through a coupling. A rotating wheel 203 is fixedly connected to the outer wall of the rotating shaft 202. A positioning mechanism 3 is provided on the outer wall of the rotating shaft 202. The positioning mechanism 3 includes a rotating shaft 301. A rotating ring 303 is rotatably connected to the outer wall of the rotating shaft 301.

[0036] As shown in Figure 1, the outer wall of the fixed block 103 is fixedly connected to the workbench 104, and the outer wall of the support column 102 is fixedly connected to the support block 105.

[0037] As shown in Figure 2-3, the inner wall of the rotating wheel 203 is connected to a belt 205, and the outer wall of the belt 205 away from the rotating wheel 203 is connected to a pulley 204. The pulley 204 is fixedly connected to the rotating shaft 202.

[0038] As shown in Figure 2-3, a threaded rod 206 is fixedly connected to the outer wall of the rotating shaft 202, and a moving block 207 is slidably connected to the outer wall of the threaded rod 206.

[0039] As shown in Figure 2-3, the inner wall of the movable block 207 is fixedly connected with several springs 209, and the outer wall of the several springs 209 is fixedly connected with a pressing plate 210.

[0040] As shown in Figure 2-3, the outer wall of the movable block 207 is slidably connected with several auxiliary movable columns 212, and the outer wall of the several auxiliary movable columns 212 is fixedly connected with a fixing plate 211.

[0041] As shown in Figures 1-4, a positioning plate 302 is fixedly connected to the outer wall of the rotating shaft 301, the rotating ring 303 is rotatably connected to the positioning plate 302, a locking block 304 is slidably connected to the inner wall of the rotating ring 303, and a fixing plate 211 is fixedly connected to the positioning plate 302.

[0042] As shown in Figures 4-5, a robotic arm 305 is fixedly connected to the outer wall of the rotating ring 303, a positioning shaft 306 is fixedly connected to the inner wall of the robotic arm 305, a fixing belt 307 is fixedly connected to the outer wall of the positioning shaft 306, and a belt buckle 308 is fixedly connected to the outer wall of the fixing belt 307.

[0043] One specific application of this embodiment is:

[0044] When the equipment is needed, the steel plate of the embedded part is placed on the workbench 104, and then the motor 201 is started, driving the rotating shaft 202 to rotate. Because the surface of the rotating shaft 202 is fixed with a threaded rod 206, it can drive the threaded rod 206 to rotate. At the same time, the outer wall of the rotating shaft 202 is fixed with a rotating wheel 203, and the rotating wheel 203 is connected to the pulley 204 by a belt 205. The pulley 204 is connected to the rotating shaft 202 on the other side. Therefore, the moving blocks 207 on both sides of the device move along the surface of the threaded rod 206 to flatten the steel plate. At the same time, the multiple pressing plates 210 connected inside the moving blocks 207 will squeeze the multiple springs 209 after contacting the steel plate, thereby releasing the pressure and fixing the steel plate more stably. The steel pipe to be welded is then placed inside the fixed belt 307, and the belt buckle 308 is adjusted to allow the fixed belt 307 to wrap around and fix the steel pipe. Then, the locking block 304 is pushed to release the rotating ring 303, and the robotic arm 305 can then be pushed to move the previously fixed steel pipe. Because the robotic arm 305 is fixed to the rotating ring 303, it will rotate along the rotating shaft 301 connected to the rotating ring 303. When the steel pipe reaches the welding position, the locking block 304 can be pushed to lock the rotating ring 303, preventing the robotic arm 305 from moving. The steel pipe can then be welded to the previously fixed steel plate. After welding, the fixed belt 307 can be loosened by adjusting the belt buckle 308, so that the steel pipe is no longer connected to the device.

[0045] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0046] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A welding device for embedded parts with deformation correction function, comprising a support mechanism (1), characterized in that: The support mechanism (1) includes a connecting plate (101), and a plurality of support columns (102) are fixedly connected to the outer wall of the connecting plate (101). A fixing block (103) is fixedly connected to the outer wall of the plurality of support columns (102). A correction mechanism (2) is provided on the outer wall of the support column (102). The correction mechanism (2) includes a motor (201). The bottom output shaft of the motor (201) is fixedly connected to a rotating shaft (202) through a coupling. A rotating wheel (203) is fixedly connected to the outer wall of the rotating shaft (202). A positioning mechanism (3) is provided on the outer wall of the rotating shaft (202). The positioning mechanism (3) includes a rotating shaft (301). A rotating ring (303) is rotatably connected to the outer wall of the rotating shaft (301).

2. The embedded part welding device with deformation correction function according to claim 1, characterized in that, The outer wall of the fixed block (103) is fixedly connected to the workbench (104), and the outer wall of the support column (102) is fixedly connected to the support block (105).

3. The embedded part welding device with deformation correction function according to claim 2, characterized in that, The inner wall of the rotating wheel (203) is connected to a belt (205), and the outer wall of the belt (205) away from the rotating wheel (203) is connected to a pulley (204), which is fixedly connected to the rotating shaft (202).

4. The embedded part welding device with deformation correction function according to claim 3, characterized in that, A threaded rod (206) is fixedly connected to the outer wall of the rotating shaft (202), and a moving block (207) is slidably connected to the outer wall of the threaded rod (206).

5. The embedded part welding device with deformation correction function according to claim 4, characterized in that, The inner wall of the movable block (207) is fixedly connected with a plurality of springs (209), and the outer wall of the plurality of springs (209) is fixedly connected with a pressing plate (210).

6. The embedded part welding device with deformation correction function according to claim 5, characterized in that, The outer wall of the movable block (207) is slidably connected to a plurality of auxiliary movable columns (212), and the outer wall of the plurality of auxiliary movable columns (212) is fixedly connected to a fixing plate (211).

7. The embedded part welding device with deformation correction function according to claim 6, characterized in that, The outer wall of the rotating shaft (301) is fixedly connected to a positioning plate (302), the rotating ring (303) is rotatably connected to the positioning plate (302), the inner wall of the rotating ring (303) is slidably connected to a locking block (304), and the fixing plate (211) is fixedly connected to the positioning plate (302).

8. The embedded part welding device with deformation correction function according to claim 7, characterized in that, A robotic arm (305) is fixedly connected to the outer wall of the rotating ring (303), a positioning shaft (306) is fixedly connected to the inner wall of the robotic arm (305), a fixing belt (307) is fixedly connected to the outer wall of the positioning shaft (306), and a belt buckle (308) is fixedly connected to the outer wall of the fixing belt (307).