Visual automatic deburring device for air conditioner compressor air cylinder body

Abstract

The utility model discloses a visual automatic deburring device of an air conditioner compressor cylinder body, which comprises a conveying table and a control unit, a visual detection unit is arranged above the conveying table, a deburring assembly is arranged at the side part of one end of the conveying table, an automatic mechanical arm is arranged at the front side of the deburring assembly, and a control unit is arranged on the control unit. The automatic mechanical arm and the visual detection unit are electrically connected with the control unit, the deburring assembly comprises a supporting frame, at least one tool power part is installed at the upper end of the supporting frame, a deburring tool extending forwards is clamped on the tool power part, and the deburring tool is connected with the control unit. And the side part of at least one side of the supporting frame is provided with an automatic abrasive paper polishing assembly. The deburring device can solve the problems that an existing air conditioner compressor air cylinder body is low in deburring efficiency and high in cost.

Description

TECHNICAL FIELD

[0001] The utility model relates to a visual automatic deburring device of air conditioner compressor cylinder body. BACKGROUND

[0002] The air conditioner compressor cylinder body is complex in structure, is generally integrally formed by pressure casting at present, and needs to remove the leftover material in the pressure casting process and the burrs on the product edge after pressure casting forming, and the traditional processing equipment such as machining center, grinding machine and the like needs to be occupied for deburring the product, and multiple processes need to be carried out, which is very cumbersome, and the overall efficiency is low, so a full-automatic processing equipment is needed to complete the omnibearing processing of the air conditioner compressor cylinder body. SUMMARY

[0003] The utility model provides a visual automatic deburring device of air conditioner compressor cylinder body can solve the problem of low efficiency and high cost of deburring of the existing air conditioner compressor cylinder body.

[0004] In order to achieve the above object, the utility model provides the following technical scheme: a visual automatic deburring device of air conditioner compressor cylinder body, including conveying table and control unit, the conveying table top is installed with visual detection unit, one end side of conveying table is installed with deburring assembly, the front side of deburring assembly is installed with automatic mechanical arm, automatic mechanical arm and visual detection unit with control unit electric connection, deburring assembly includes support frame, the upper end of support frame is installed with at least one cutter power part, the cutter power part is clamped with the deburring cutter that protrudes forward, at least one side of support frame is installed with sandpaper automatic polishing assembly, through setting up conveying table, a plurality of air conditioner compressor cylinder bodies can be continuously conveyed forward, and the visual detection unit can control the automatic mechanical arm to take and place any air conditioner compressor cylinder body on the conveying table, without setting up positioning tooling, the difficulty of operation is reduced, and the automatic mechanical arm takes the air conditioner compressor cylinder body, and then the cutter power part and sandpaper automatic polishing assembly are used to deburr the various positions of the air conditioner compressor cylinder body, so that the efficiency is high.

[0005] Preferably, the sandpaper automatic polishing assembly comprises a mounting arm installed on the side of the support frame and protruding forward, a main guide wheel is installed at the front end of the mounting arm, a driving wheel is installed on the support frame below the mounting arm, an upper guide wheel is installed on the upper side of the mounting arm, and a strip of polishing sandpaper is arranged around the outer side of the driving wheel, the upper guide wheel and the main guide wheel, so that the strip of polishing sandpaper can be continuously moved at high speed by the driving wheel, and the local structure or surface of the air conditioner compressor cylinder body can be polished.

[0006] As preferred, the upper end of the mounting arm is vertically mounted with a tension adjusting cylinder, the upper guide wheel is mounted on the upper end extension rod of the tension adjusting cylinder, the height of the upper guide wheel can be controlled by the tension adjusting cylinder to adjust the transmission tension of the polishing sand paper strip, and the extension force of the tension adjusting cylinder can be controlled by air pressure.

[0007] As preferred, a dust cover is mounted on the support frame at the rear side of the mounting arm, the upper end of the dust cover is higher than the upper guide wheel, which facilitates blocking the splashed metal dust and prevents the metal dust from spreading.

[0008] As preferred, a photoelectric position sensor is mounted on the side wall of the conveying table close to one end of the burring assembly, which can detect the product on the conveying table and confirm the continuous conveying of the product.

[0009] Compared with the prior art, the present application has the following beneficial effects:

[0010] The present application has the following beneficial effects: BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 It is a front view structural diagram of the present application;

[0012] Figure 2 It is a top view structural diagram of the present application;

[0013] Figure 3 It is a structural diagram of the burring assembly of the present application.

[0014] Reference signs:

[0015] 1, conveying table, 2, visual detection unit, 3, photoelectric position sensor, 5, automatic mechanical arm, 6, burring assembly, 61, cutter power part, 611, burring cutter, 62, upper guide wheel, 63, tension adjusting cylinder, 64, driving wheel, 65, dust cover, 66, polishing sand paper strip, 67, mounting arm, 68, main guide wheel, 69, support frame. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application.

[0017] AsFigures 1-3 The utility model discloses a visual automatic deburring device of air conditioner compressor cylinder body, including conveying table 1 and control unit, conveying table 1 top is equipped with visual detection unit 2, conveying table 1 one end side is equipped with deburring assembly 6, deburring assembly 6's front side is equipped with automatic mechanical arm 5, and automatic mechanical arm 5 and visual detection unit 2 with control unit electric nature links to each other, deburring assembly 6 includes support frame 69, support frame 69's upper end is equipped with at least one cutter power part 61, cutter power part 61 is clamped with the deburring cutter 611 that protrudes to the front, and support frame 69 at least one side side is equipped with sandpaper automatic polishing assembly, and through setting conveying table 1 can continuously send forward to numerous air conditioner compressor cylinder bodies, and visual detection unit 2 can control automatic mechanical arm 5 to take and place any one air conditioner compressor cylinder body on conveying table 1, need not set up positioning tooling, reduce the difficulty of operation, and automatic mechanical arm 5 takes the air conditioner compressor cylinder body and uses cutter power part and sandpaper automatic polishing assembly to carry out deburring processing to each position of air conditioner compressor cylinder body, and the efficiency is high.

[0018] Specifically, conveying table 1 adopts conventional belt conveying table, and the two ends of the conveying belt are provided with roller shafts, and the end of one of the roller shafts is provided with a driving motor, and the output end of the driving motor is connected with a speed reducer, so that the conveying belt can be driven to move slowly, and the air conditioner compressor cylinder body can be placed on the conveying belt at will, and the position of each air conditioner compressor cylinder body is identified by the visual detection unit 2, and the visual detection unit 2, the automatic mechanical arm 5 and the control unit form a feedback loop, so that the automatic mechanical arm 5 can accurately take the air conditioner compressor cylinder body identified by the visual detection unit 2 for processing and deburring by the deburring assembly 6, and then the air conditioner compressor cylinder body is placed back to the original position on the conveying belt, and the visual detection unit 2 can correct the position of the air conditioner compressor cylinder body in real time.

[0019] The entire visual automatic deburring device can be installed in a closed cabin, and the visual detection unit 2 is installed at the top of the cabin, and the position of the visual detection unit 2 can be adjusted.

[0020] The automatic mechanical arm 5 adopts a commonly used mechanical arm on the market, and various brands can be used, and the mechanical claw on the automatic mechanical arm 5 is driven by a cylinder, and the structure of the mechanical claw is matched with the structure of the air conditioner compressor cylinder body.

[0021] Two cutter power parts 61 can be installed at the top of the support frame 69, different deburring cutters 611 are installed on the two cutter power parts 61, and different positions on the air conditioner compressor cylinder body can be corresponded.

[0022] The sandpaper automatic polishing assembly can be installed on both sides of the support frame 69, and two sandpaper automatic polishing assemblies can use sandpaper with different widths to adapt to different polishing positions.

[0023] In the embodiment, as shown in the figure, Figure 3 The sandpaper automatic polishing assembly comprises a mounting arm 67 installed on the side of the support frame 69 and extending forward, a main guide wheel 68 installed at the front end of the mounting arm 67, a driving wheel 64 installed on the support frame 69 below the mounting arm 67, an upper guide wheel 62 installed on the upper side of the mounting arm 67, and a polishing sandpaper strip 66 arranged around the outer side of the driving wheel 64, the upper guide wheel 62 and the main guide wheel 68. The driving wheel 64 can drive the polishing sandpaper strip 66 to move at a high speed continuously, and the local structure or surface of the air conditioner compressor cylinder body can be polished.

[0024] The position between the mounting arm 67 and the support frame 69 can be adjusted to adjust the position of the polishing sandpaper strip 66, and the polishing sandpaper strip 66 between the driving wheel 64 and the upper guide wheel 62 is arranged obliquely to facilitate the polishing of the compressor cylinder body by the automatic mechanical arm 5.

[0025] In the embodiment, as shown in the figure, Figure 3 The upper end of the mounting arm 67 is vertically installed with a tension adjusting cylinder 63, and the upper guide wheel 62 is installed on the upper end extension rod of the tension adjusting cylinder 63. The height of the upper guide wheel 62 can be controlled by the tension adjusting cylinder 63 to adjust the transmission tension of the polishing sandpaper strip, and the extension force of the tension adjusting cylinder can be controlled by air pressure.

[0026] Meanwhile, the support frame 69 at the rear side of the mounting arm 67 is installed with a dust cover 65, and the upper end of the dust cover 65 is higher than the upper guide wheel 62 to facilitate the blocking of the splashed metal dust and prevent the spread of the metal dust.

[0027] In the embodiment, as shown in the figure, Figure 2 The photoelectric position sensor 3 is installed on the side wall of one end of the conveying table 1 close to the deburring assembly 6 to detect the product on the conveying table 1 and confirm the continuous conveying of the product.

[0028] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the utility model are only used to explain the relative position relationship, movement condition, etc. between the components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications will also change accordingly.

[0029] In addition, the description such as "first", "second" and the like in the present application is only for the purpose of description and cannot be understood as indicating or implying the relative importance of the technical features or implying the number of the technical features indicated. Therefore, the features limited by "first" and "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "multiple" is at least two, for example, two, three, etc., unless otherwise specifically limited.

[0030] In the present application, unless otherwise specifically defined and limited, the terms "connection", "fixing" and the like should be understood broadly, for example, "fixing" can be fixed connection, can also be detachable connection, or integral; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication or interaction relationship between two elements, unless otherwise specifically limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0031] In addition, the technical solutions of each embodiment of the present application can be combined with each other, but it must be based on the realization of the ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, nor within the scope of protection required by the present application.

Claims

1. A visual automatic deburring device for air conditioning compressor cylinder blocks, characterized in that, The device includes a conveyor platform (1) and a control unit. A vision inspection unit (2) is installed on the top of the conveyor platform (1). A deburring assembly (6) is installed on one side of the conveyor platform (1). An automatic robotic arm (5) is installed on the front side of the deburring assembly (6). The automatic robotic arm (5) and the vision inspection unit (2) are electrically connected to the control unit. The deburring assembly (6) includes a support frame (69). At least one tool power unit (61) is installed on the upper end of the support frame (69). A deburring tool (611) extending forward is clamped on the tool power unit (61). An automatic sanding assembly is installed on at least one side of the support frame (69).

2. The automatic visual deburring device for the air conditioning compressor cylinder block according to claim 1, characterized in that: The automatic sanding assembly includes a mounting arm (67) that extends forward from the side of a support frame (69). A main guide wheel (68) is mounted at the front end of the mounting arm (67). A drive wheel (64) is mounted on the support frame (69) below the mounting arm (67). An upper guide wheel (62) is mounted on the upper side of the mounting arm (67). Sanding paper strips (66) are arranged around the outer sides of the drive wheel (64), the upper guide wheel (62), and the main guide wheel (68).

3. The automatic visual deburring device for the air conditioning compressor cylinder block according to claim 2, characterized in that: The upper end of the mounting arm (67) is vertically mounted with a tension adjusting cylinder (63), and the upper guide wheel (62) is mounted on the upper extension rod of the tension adjusting cylinder (63).

4. The automatic visual deburring device for the air conditioning compressor cylinder block according to claim 2, characterized in that: A dust cover (65) is installed on the support frame (69) on the rear side of the mounting arm (67), and the upper end of the dust cover (65) is higher than the upper guide wheel (62).

5. The automatic visual deburring device for the air conditioning compressor cylinder block according to claim 1, characterized in that: A photoelectric position sensor (3) is installed on the side wall of the conveyor table (1) near the deburring assembly (6).

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