Fixture for machining spray head and spray nozzle

By designing a fixture that includes a pushing mechanism and a limiting mechanism, and utilizing the combined motion of a slider and an arc plate to achieve coaxial clamping of the nozzle, the problem of inconsistent axis lines caused by existing fixtures is solved, thereby improving machining accuracy and operating efficiency.

CN223506700UActive Publication Date: 2025-11-04DONGGUAN SHAOU SPRAY SYSTEM CO LTD
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Patent Information

Application Number
CN202422925856.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-04
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing fixtures cause inconsistent centerline heights when clamping nozzles of different sizes, affecting machining accuracy.

Method used

A clamp was designed, which includes a pushing mechanism and a limiting mechanism inside the housing. The coaxial clamping of the nozzle is achieved by the combined movement of the slider, the rotating shaft, the arc plate and the roller. The roller on the inclined side of the slider drives the arc plate to rotate, and the meshing of the gear and rack achieves stable fixation of the nozzle.

Benefits of technology

It enables coaxial clamping of nozzles of different sizes, ensuring machining accuracy, and the clamping and disassembly process is quick and convenient.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223506700U_ABST
    Figure CN223506700U_ABST
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Abstract

The clamp comprises a shell, a pushing mechanism and two limiting mechanisms are installed in the shell, the pushing mechanism is arranged in the middle of the interior of the shell, the two limiting mechanisms are symmetrically arranged relative to the pushing mechanism, two first limiting columns are symmetrically installed at the top end of the interior of the shell, and two second limiting columns are symmetrically installed at the top end of the interior of the shell. Two second limiting columns are installed in the middle section of the interior of the pushing mechanism, the pushing mechanism comprises a sliding block, a short plate is constructed at the top end of the sliding block, a movable plate is constructed at the bottom end of the sliding block, a first clamping part is arranged at the top end of the short plate, each limiting mechanism comprises a rotating shaft, and a first arc plate bent towards the pushing mechanism is installed at the top end of each rotating shaft; according to the spray head clamping device, spray heads of different sizes can be clamped, and the axes of nozzles of the clamped spray heads are located at the same position.
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Description

Technical Field

[0001] This utility model relates to the field of fixture technology, specifically a fixture for processing nozzles. Background Technology

[0002] A nozzle is a device used to spray liquids or gases. It typically consists of a nozzle, a housing, and connecting parts. Based on the spraying method, nozzles are classified as direct-jet nozzles, diffuser nozzles, and rotary nozzles. The working principle of a nozzle is mainly based on the pressure difference used to propel liquids or gases. When liquids or gases pass through the nozzle of the nozzle under pressure, the special shape and size of the nozzle increase the fluid velocity and decrease the pressure, thus creating a spraying effect. During manufacturing, nozzles require clamps to hold them in place.

[0003] The nozzle is usually cylindrical. When existing clamps hold and fix it, they usually use V-shaped clamps to fit the surface of the nozzle. However, when clamping the nozzle, the different sizes of the nozzles result in different heights of the nozzle axis after clamping, which makes it inconvenient to process the nozzle. Utility Model Content

[0004] The purpose of this utility model is to provide a fixture for processing nozzles and spray heads, which has the advantage of coaxial clamping and solves the problem that the axial height of the current fixture is different after clamping nozzles and spray heads of different sizes.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a fixture for processing nozzles and spray heads, comprising a housing, wherein a pushing mechanism and two limiting mechanisms are installed inside the housing, the pushing mechanism is located in the middle of the housing, and the two limiting mechanisms are symmetrically arranged about the pushing mechanism, two first limiting posts are symmetrically installed at the top of the housing, and two second limiting posts are installed in the middle of the housing, the pushing mechanism includes a slider, the top of the slider has a short plate, the bottom of the slider has a movable plate, the top of the short plate has a first clamping part, each limiting mechanism includes a rotating shaft, the top of the rotating shaft has a first arc plate bent toward the pushing mechanism, the bottom of the rotating shaft has a second arc plate bent toward the pushing mechanism, and the end of the first arc plate has a second clamping part.

[0006] Preferably, the first limiting post is placed at the top of both sides of the short plate, and the second limiting post is placed at the top of both sides of the movable plate.

[0007] Preferably, the vertical cross-section of the slider is trapezoidal, with the trapezoidal cross-section being narrower at the top and wider at the bottom.

[0008] Preferably, the movable plate has a through groove, and a rack is installed on one side of the through groove, the rack engaging with a drive mechanism.

[0009] Preferably, the rotating shaft, the first arc plate, and the second arc plate together form a C-shaped plate structure, wherein a roller that abuts against the inclined side of the slider is rotatably connected to the second arc plate, and a spring is installed at the end of the second arc plate near the roller, and the spring is in a compressed state.

[0010] Preferably, the driving mechanism includes a long rod, one end of which is rotatably connected to the inner wall of the housing, and the other end extends out of the side of the housing and is provided with a gripping part, and a gear that meshes with a rack is installed in the middle of the long rod.

[0011] Preferably, a lifting eye bolt is spirally connected to the side of the housing, and one end of the lifting eye bolt passes through the side of the housing and abuts against the side of the pushing mechanism.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model, by setting up a slider, a short plate, a first clamping part, a rotating shaft, a first arc plate, a second clamping part, a second arc plate, and rollers, allows the slider to move upward, and the rollers abutting the inclined side of the slider drive the second arc plate to rotate around the rotating shaft, while simultaneously driving the first arc plate to rotate synchronously. The nozzle is clamped by the rising second clamping part and the synchronous movement of the two second clamping parts. It can clamp nozzles of different sizes, and the nozzle axis of the clamped nozzle is in the same position.

[0014] 2. This utility model uses a movable plate, rack, long rod, grip, gear, and eye bolt. The grip drives the long rod to rotate, and the gear meshes with the rack to move the movable plate upward. The eye bolt abuts against the side of the pushing mechanism to fix the pushing mechanism. Loosening the eye bolt allows the spring to push the roller to quickly lower the pushing mechanism, enabling quick installation and removal of the nozzle. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the transverse cross-sectional structure of the present invention in the vertical direction;

[0017] Figure 3 This is a schematic diagram of the longitudinal cross-sectional structure of the present invention in the vertical direction.

[0018] The reference numerals and names in the figure are as follows:

[0019] 1. Housing; 101. First limiting post; 102. Second limiting post; 2. Pushing mechanism; 201. Slider; 202. Short plate; 203. First clamping part; 204. Movable plate; 205. Rack; 3. Limiting mechanism; 301. Rotating shaft; 302. First arc plate; 303. Second clamping part; 304. Second arc plate; 305. Roller; 306. Spring; 4. Drive mechanism; 401. Long rod; 402. Grip part; 403. Gear; 5. Lifting eye bolt. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] In the description of the embodiments of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing the embodiments of this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of this utility model, "multiple" means two or more, unless otherwise explicitly specified.

[0022] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0023] Please see Figures 1 to 3This utility model provides an embodiment of a fixture for processing nozzles and spray heads, comprising a housing 1, a pushing mechanism 2 and two limiting mechanisms 3 installed inside the housing 1, the pushing mechanism 2 being located in the middle of the housing 1, the two limiting mechanisms 3 being symmetrically arranged about the pushing mechanism 2, two first limiting posts 101 symmetrically installed at the top of the housing 1, and two second limiting posts 102 installed in the middle of the housing 1, the pushing mechanism 2 including a slider 201, the top of the slider 201 having a short plate 202, the bottom having a movable plate 204, the top of the short plate 202 having a first clamping part 203, each limiting mechanism 3 including a rotating shaft 301, the top of the rotating shaft 301 having a first arc plate 302 bent toward the pushing mechanism 2, the bottom having a second arc plate 304 bent toward the pushing mechanism 2, the end of the first arc plate 302 having a second clamping part 303, the first limiting posts 101 being located at the top of both sides of the short plate 202, the second ... 02 is placed at the top of both sides of the movable plate 204. The vertical cross-section of the slider 201 is trapezoidal, narrower at the top and wider at the bottom. A through groove is opened in the movable plate 204. A rack 205 is installed on one side of the through groove. The rack 205 meshes with the drive mechanism 4. The rotating shaft 301, the first arc plate 302 and the second arc plate 304 together form a C-shaped plate structure. A roller 305 is rotatably connected to the second arc plate 304 to abut against the inclined side of the slider 201. A spring 306 is installed near one end of the roller 305. The spring 306 is in a compressed state. The drive mechanism 4 includes a long rod 401. One end of the long rod 401 is rotatably connected to the inner wall of the housing 1, and the other end extends out of the side of the housing 1 and is provided with a gripping part 402. A gear 403 that meshes with the rack 205 is installed in the middle of the long rod 401. A lifting eye bolt 5 is spirally connected to the side of the housing 1. One end of the lifting eye bolt 5 passes through the side of the housing 1 and abuts against the side of the pushing mechanism 2.

[0024] Working principle: In operation, the nozzle is placed on the first clamping part 203, and then the gripping part 402 is rotated to drive the long rod 401 to rotate. The gear 403 meshes with the rack 205 to drive the movable plate 204 to move upward. The roller 305, which is abutted by the inclined side of the slider 201, drives the second arc plate 304 to rotate around the rotating shaft 301. At the same time, the first arc plate 302 rotates synchronously. The nozzle is clamped by the rising second clamping part 303 and the synchronous movement of the two second clamping parts 303. The movement of the pushing mechanism 2 is restricted by the lifting eye bolt 5 to complete the fixation.

[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A fixture for machining nozzles, comprising a housing (1), characterized in that: The housing (1) is equipped with a pushing mechanism (2) and two limiting mechanisms (3). The pushing mechanism (2) is located in the middle of the housing (1). The two limiting mechanisms (3) are symmetrically arranged about the pushing mechanism (2). Two first limiting posts (101) are symmetrically installed at the top of the housing (1) and two second limiting posts (102) are installed in the middle section. The pushing mechanism (2) includes a slider (201). The top of the slider (201) is constructed with a short plate (202) and the bottom is constructed with a movable plate (204). The top of the short plate (202) is provided with a first clamping part (203). Each limiting mechanism (3) includes a rotating shaft (301). The top of the rotating shaft (301) is equipped with a first arc plate (302) that bends toward the pushing mechanism (2) and the bottom is equipped with a second arc plate (304) that bends toward the pushing mechanism (2). The end of the first arc plate (302) is equipped with a second clamping part (303).

2. A fixture for machining nozzles according to claim 1, characterized in that: The first limiting post (101) is placed at the top of both sides of the short plate (202), and the second limiting post (102) is placed at the top of both sides of the movable plate (204).

3. A fixture for machining nozzles according to claim 1, characterized in that: The vertical cross-section of the slider (201) is trapezoidal, with the top narrower than the bottom.

4. A fixture for machining nozzles according to claim 1, characterized in that: The movable plate (204) has a through groove, and a rack (205) is installed on one side of the through groove. The rack (205) is engaged with a drive mechanism (4).

5. A fixture for machining nozzles according to claim 3, characterized in that: The rotating shaft (301), the first arc plate (302), and the second arc plate (304) together form a C-shaped plate structure. A roller (305) that abuts against the inclined side of the slider (201) is rotatably connected to the second arc plate (304), and a spring (306) is installed at one end of the second arc plate (304) near the roller (305). The spring (306) is in a compressed state.

6. A fixture for machining nozzles according to claim 4, characterized in that: The drive mechanism (4) includes a long rod (401), one end of which is rotatably connected to the inner wall of the housing (1), and the other end extends out of the side of the housing (1) and is provided with a gripping part (402). A gear (403) that meshes with a rack (205) is installed in the middle of the long rod (401).

7. A fixture for machining nozzles according to claim 1, characterized in that: The side of the housing (1) is spirally connected with a lifting eye bolt (5), one end of which passes through the side of the housing (1) and abuts against the side of the pushing mechanism (2).