Tank processing device for pressure vessel production

Abstract

The utility model relates to the technical field of pressure vessel production, in particular to a tank body processing device for pressure vessel production, which comprises a frame body, two rollers are rotatably mounted in the frame body, linear modules are fixedly mounted on the front side and the back side of the frame body, a mounting mechanism is arranged on the linear module on the front side, and the mounting mechanism is arranged on the back side of the frame body. A punching die is arranged on the mounting mechanism, clamping mechanisms are arranged on the left side and the right side of the frame correspondingly, and a punching mechanism is arranged on the linear module on the rear side. According to the tank body machining device for pressure container production, through the arrangement of the mounting mechanism and the punching mold, the punching position can be positioned without drawing a hole in advance during tank body punching, the purpose of automatically positioning the punching position is achieved, and the problems that according to a traditional punching device, the hole position needs to be manually drawn in the tank body in advance, and the punching efficiency is high are solved. And during mass production of the tank bodies, time and labor are wasted, and the production efficiency of the tank bodies is reduced.

Description

Technical Field

[0001] This utility model relates to the field of pressure vessel manufacturing technology, specifically to a tank processing device for pressure vessel production. Background Technology

[0002] Pressure vessels are sealed devices that hold gases or liquids under pressure. They play a vital role in many sectors, including industry, civil use, military applications, and scientific research. In the chemical and petrochemical industries, pressure vessels are primarily used for heat transfer, mass transfer, and reaction processes, as well as for storing and transporting pressurized or liquefied gases. During manufacturing, fixing holes are made in the pressure vessel body to facilitate subsequent assembly and securing.

[0003] Traditional drilling devices require manual marking of the hole positions on the tank beforehand, which is time-consuming and labor-intensive during mass production of tanks, reducing production efficiency. Therefore, a tank processing device for pressure vessel production has been proposed to solve the above problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a tank processing device for pressure vessel production, which has advantages such as automatic positioning of drilling positions. It solves the problem that traditional drilling devices require manual marking of hole positions on the tank beforehand, which is time-consuming and labor-intensive during mass production of tanks, thus reducing production efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a tank processing device for pressure vessel production, comprising a frame, two rollers rotatably mounted inside the frame, a linear module fixedly mounted on both the front and back of the frame, an installation mechanism provided on the front linear module, a punching mold provided on the installation mechanism, clamping mechanisms provided on both the left and right sides of the frame, and a punching mechanism provided on the rear linear module.

[0006] Furthermore, the drilling mechanism includes a vertical plate, a hydraulic push rod, a top plate, a sliding hole, a sliding block, a drive motor, and an electric push rod. The output end of the rear linear module is fixedly mounted with a vertical plate. A hydraulic push rod is embedded in the top of the vertical plate. The output end of the hydraulic push rod is fixedly mounted with a top plate. A sliding hole is opened at the front end of the top of the top plate. A sliding block is slidably installed inside the sliding hole. A drive motor is fixedly mounted on the top of the sliding block. The output end of the drive motor passes through and extends below the sliding block. A drilling head is fixedly mounted on the output end of the drive motor. An electric push rod is fixedly mounted at the rear end of the top of the top plate. The output end of the electric push rod is fixedly connected to the sliding block.

[0007] Furthermore, the clamping mechanism includes a mounting bracket, a cylinder, a clamping plate, and a positioning hole. Mounting brackets are fixedly installed on both the left and right sides of the frame. A cylinder is embedded on the opposite side of each of the two mounting brackets. A clamping plate is fixedly installed on the output end of the cylinder. A positioning hole is opened on the opposite side of each of the two clamping plates.

[0008] Furthermore, the installation mechanism includes a base plate, mounting blocks, a rotating rod, sleeves, fixing bolts, a drive motor, an L-shaped rod, a fixing screw, and a fixing nut. The output end of the front linear module is fixedly mounted with the base plate. Mounting blocks are fixedly mounted on both the left and right ends of the top of the base plate. A rotating rod is rotatably mounted on one side of the two mounting blocks facing each other. Two sleeves are slidably fitted onto the outer peripheral wall of the rotating rod. A fixing bolt with one end penetrating the sleeve and contacting the rotating rod is threaded to the front of the sleeve. A drive motor is fixedly mounted on the right side of the right mounting block. The output end of the drive motor penetrates the right mounting block and is fixedly connected to the rotating rod. An L-shaped rod is fixedly mounted on the top of the sleeve. A fixing screw with one end penetrating and extending above the L-shaped rod is fixedly mounted on both the left and right ends of the top of the punching die. A fixing nut is threaded to the outer peripheral wall of the fixing screw.

[0009] Furthermore, support frames are fixedly installed at the four bottom corners of the frame, and anti-slip pads are fixedly installed at the bottom of the support frames.

[0010] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0011] This tank processing device for pressure vessel production, through its installation mechanism and drilling mold, allows for automatic positioning of the drilling position without the need to pre-draw the holes on the tank. This solves the problem that traditional drilling devices require manual drawing of the hole positions on the tank beforehand, which is time-consuming and labor-intensive during mass production of tanks, thus reducing production efficiency. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 This is a schematic diagram of the installation mechanism structure of this utility model;

[0014] Figure 3 This utility model Figure 1 Enlarged view of point A in the middle.

[0015] In the diagram: 1. Frame, 2. Roller, 3. Linear module, 4. Mounting mechanism, 41. Base plate, 42. Mounting block, 43. Rotating rod, 44. Sleeve, 45. Fixing bolt, 46. Drive motor, 47. L-shaped rod, 48. Fixing screw, 49. Fixing nut, 5. Drilling mechanism, 51. Vertical plate, 52. Hydraulic push rod, 53. Top plate, 54. Sliding hole, 55. Sliding block, 56. Drive motor, 57. Electric push rod, 6. Clamping mechanism, 61. Mounting bracket, 62. Cylinder, 63. Clamping plate, 64. Positioning hole, 7. Drilling mold. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1-3 This embodiment of a tank processing device for pressure vessel production includes a frame 1, two rollers 2 rotatably mounted inside the frame 1, linear modules 3 fixedly mounted on the front and back of the frame 1, an installation mechanism 4 provided on the front linear module 3, a punching mold 7 provided on the installation mechanism 4, clamping mechanisms 6 provided on the left and right sides of the frame 1, and a punching mechanism 5 provided on the rear linear module 3.

[0018] In this embodiment, the drilling mechanism 5 includes a vertical plate 51, a hydraulic push rod 52, a top plate 53, a sliding hole 54, a sliding block 55, a drive motor 56, and an electric push rod 57. The output end of the rear linear module 3 is fixedly mounted with the vertical plate 51. The top of the vertical plate 51 is embedded with the hydraulic push rod 52. The output end of the hydraulic push rod 52 is fixedly mounted with the top plate 53. The top front end of the top plate 53 has a sliding hole 54. The sliding block 55 is slidably mounted inside the sliding hole 54. The top of the sliding block 55 is fixedly mounted with the drive motor 56. The output end of the drive motor 56 passes through and extends below the sliding block 55. The output end of the drive motor 56 is fixedly mounted with a drilling head. The top rear end of the top plate 53 is fixedly mounted with the electric push rod 57. The output end of the electric push rod 57 is fixedly connected to the sliding block 55.

[0019] Specifically, starting the drive motor 56 rotates the punching head to perform punching operations on the tank. The position of the punching head can be adjusted by operating the hydraulic push rod 52, the electric push rod 57, and the rear linear module 3.

[0020] In this embodiment, the clamping mechanism 6 includes a mounting bracket 61, a cylinder 62, a clamping plate 63, and a positioning hole 64. Mounting brackets 61 are fixedly installed on both the left and right sides of the frame 1. A cylinder 62 is embedded on the opposite side of the two mounting brackets 61. A clamping plate 63 is fixedly installed on the output end of the cylinder 62. A positioning hole 64 is opened on the opposite side of the two clamping plates 63.

[0021] Specifically, after the tank to be drilled is placed on the two rollers 2, the cylinders 62 on both sides are operated simultaneously to move the clamping plates 63 relative to each other, so that the flanges on the left and right sides of the tank can be inserted into the positioning holes 64. In this way, the tank can be clamped and fixed from both sides, which facilitates the subsequent drilling operation of the tank.

[0022] In this embodiment, the mounting mechanism 4 includes a base plate 41, mounting blocks 42, rotating rods 43, sleeves 44, fixing bolts 45, a drive motor 46, an L-shaped rod 47, a fixing screw 48, and a fixing nut 49. The output end of the front linear module 3 is fixedly mounted with the base plate 41. Mounting blocks 42 are fixedly mounted on both the left and right ends of the top of the base plate 41. A rotating rod 43 is rotatably mounted on one side of the two mounting blocks 42. Two sleeves 44 are slidably sleeved on the outer peripheral wall of the rotating rod 43. A fixing bolt 45 is threadedly connected to the front of the sleeve 44, with one end penetrating the sleeve 44 and contacting the rotating rod 43. A drive motor 46 is fixedly mounted on the right side of the right mounting block 42. The output end of the drive motor 46 penetrates the right mounting block 42 and is fixedly connected to the rotating rod 43. An L-shaped rod 47 is fixedly mounted on the top of the sleeve 44. A fixing screw 48 with one end penetrating and extending above the L-shaped rod 47 is fixedly mounted on both the left and right ends of the top of the punching mold 7. A fixing nut 49 is threadedly connected to the outer peripheral wall of the fixing screw 48.

[0023] Specifically, when drilling holes in the tank, the drive motor 46 can be started to rotate the rotating rod 43. The rotating rod 43 drives the L-shaped rod 47 to rotate. The L-shaped rod 47 carries the drilling mold 7 to fit against the surface of the tank. The front linear module 3 can be operated to move the drilling mold 7 to the target position. In this way, it is not necessary to draw the hole in advance when drilling the tank, which helps to improve the drilling efficiency of the tank. In addition, the fixing screw 48 and fixing nut 49 facilitate the replacement of the drilling mold 7.

[0024] In this embodiment, support frames are fixedly installed at the four bottom corners of the frame 1, and anti-slip pads are fixedly installed at the bottom of the support frames.

[0025] Specifically, the anti-slip mat increases the coefficient of friction between the device and the ground, allowing the device to be placed stably.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tank processing apparatus for pressure vessel production, comprising a frame (1), characterized in that: The frame (1) has two rollers (2) rotatably mounted inside. The front and back of the frame (1) are fixedly mounted with linear modules (3). The front linear module (3) is provided with an installation mechanism (4). The installation mechanism (4) is provided with a punching mold (7). The left and right sides of the frame (1) are provided with clamping mechanisms (6). The rear linear module (3) is provided with a punching mechanism (5).

2. The tank processing apparatus for pressure vessel production according to claim 1, characterized in that: The drilling mechanism (5) includes a vertical plate (51), a hydraulic push rod (52), a top plate (53), a sliding hole (54), a sliding block (55), a drive motor (56), and an electric push rod (57). The output end of the linear module (3) on the rear side is fixedly installed with the vertical plate (51). The top of the vertical plate (51) is embedded with the hydraulic push rod (52). The output end of the hydraulic push rod (52) is fixedly installed with the top plate (53). The top front end of the top plate (53) is provided with a sliding hole (54). The sliding block (55) is slidably installed inside the sliding hole (54). The top of the sliding block (55) is fixedly installed with the drive motor (56). The output end of the drive motor (56) passes through and extends to the bottom of the sliding block (55). The output end of the drive motor (56) is fixedly installed with a drilling head. The rear end of the top plate (53) is fixedly installed with an electric push rod (57). The output end of the electric push rod (57) is fixedly connected to the sliding block (55).

3. The tank processing apparatus for pressure vessel production according to claim 1, characterized in that: The clamping mechanism (6) includes a mounting bracket (61), a cylinder (62), a clamping plate (63), and a positioning hole (64). Mounting brackets (61) are fixedly installed on both the left and right sides of the frame (1). A cylinder (62) is embedded on the opposite side of the two mounting brackets (61). A clamping plate (63) is fixedly installed on the output end of the cylinder (62). A positioning hole (64) is opened on the opposite side of the two clamping plates (63).

4. The tank processing apparatus for pressure vessel production according to claim 1, characterized in that: The mounting mechanism (4) includes a base plate (41), mounting blocks (42), a rotating rod (43), sleeves (44), fixing bolts (45), a drive motor (46), an L-shaped rod (47), a fixing screw (48), and a fixing nut (49). The output end of the front linear module (3) is fixedly mounted with the base plate (41). Mounting blocks (42) are fixedly mounted on both the left and right ends of the top of the base plate (41). A rotating rod (43) is rotatably mounted on one side of the two mounting blocks (42). Two sleeves (44) are slidably sleeved on the outer peripheral wall of the rotating rod (43). The front threaded connection has a fixing bolt (45) that passes through the sleeve (44) and contacts the rotating rod (43). The right side of the mounting block (42) is fixedly mounted with a drive motor (46). The output end of the drive motor (46) passes through the right side mounting block (42) and is fixedly connected with the rotating rod (43). The top of the sleeve (44) is fixedly mounted with an L-shaped rod (47). The top left and right ends of the punching die (7) are fixedly mounted with a fixing screw (48) that passes through and extends above the L-shaped rod (47). The outer peripheral wall of the fixing screw (48) is threadedly connected with a fixing nut (49).

5. A tank processing apparatus for pressure vessel production according to claim 1, characterized in that: The bottom four corners of the frame (1) are all fixedly installed with support frames, and the bottom of the support frames is fixedly installed with anti-slip pads.

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