Grinding wheel dressing device with automatic compensation function

By using an automatic compensation grinding wheel dressing device, which adjusts the feed rate using a recording component and a servo motor, the problem of difficulty in judging the feed rate after grinding wheel wear is solved, improving grinding accuracy and safety, and is suitable for various grinding wheel characteristics.

CN223506972UActive Publication Date: 2025-11-04ANHUI PROVINCE JIEYONGDA INTELLIGENT MACHINE
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Patent Information

Application Number
CN202423053213.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-04
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

In existing technologies, it is difficult to accurately determine the feed rate after the grinding wheel wears during the grinding process, which leads to low efficiency or a high risk of grinding wheel damage, and the operation depends on the operator's experience.

Method used

An automatic compensation grinding wheel dressing device is adopted. Through the recording component and drive component in conjunction with the servo motor, the grinding wheel wear is recorded and compensated in real time. The feed rate is adjusted by the displacement recorder and the servo motor, reducing the reliance on manual operation.

Benefits of technology

It achieves precise compensation for grinding wheel wear, improves grinding accuracy and safety, reduces the need for operator experience, avoids the risk of grinding wheel breakage, and is suitable for dressing different grinding wheels.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223506972U_ABST
Patent Text Reader

Abstract

The utility model discloses an automatic compensation grinding wheel dressing device which comprises a dresser body and a base, the dresser body is arranged above the base, a grinding wheel body is arranged on the dresser body, a recording assembly used for recording the abrasion thickness of the grinding wheel body is arranged on the base, and a driving assembly used for driving the recording assembly to move is arranged on the base. When the grinding wheel body is abraded, the displacement recorder does not make contact with the grinding wheel body, the displacement recorder is driven by the driving assembly to move till the grinding wheel body is attached again, the moving distance of the displacement recorder at the moment is recorded, and then the grinding wheel body and the displacement recorder are moved at the same time; at the moment, the grinding wheel body moves by the distance just moved by the displacement recorder, and a servo motor torque database can be preset in a numerical control system according to the characteristics of different grinding wheels; and an operator can finish the finishing work of different grinding wheels only by calling different torque data.
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Description

TECHNICAL FIELD

[0001] The utility model mainly relates to the abrasive wheel finishing technical field, concretely is a kind of automatic compensation's abrasive wheel finishing device. BACKGROUND

[0002] Abrasive wheel is constantly worn when constantly polishing workpiece during polishing processing, and error will be generated to polished workpiece after long-time wear of abrasive wheel, and even the situation of polishing workpiece is not appeared.

[0003] Therefore, in the polishing process, abrasive wheel needs to be continuously fed to meet the requirement of accurate finishing of abrasive wheel, and the size of feeding amount each time will depend on the experience of operator, if the feeding amount is small, it needs to be fed many times, which affects efficiency, and if the feeding amount is large, it can cause damage to abrasive wheel dresser, and too large feeding amount can cause explosion of abrasive wheel, which causes harm to person. UTILITY MODEL CONTENT

[0004] The utility model technical scheme provides a solution significantly different from prior art to solve the technical problem that feeding amount is not easy to judge when abrasive wheel is worn and fed during finishing, and mainly provides an automatic compensation's abrasive wheel finishing device.

[0005] The utility model solves the technical problem by the technical scheme that

[0006] An automatic compensation's abrasive wheel finishing device, comprising a dresser body and a base, the dresser body is arranged above the base, a grinding wheel body is arranged on the dresser body, a recording assembly for recording the wear thickness of the grinding wheel body is arranged on the base, and a driving assembly for driving the recording assembly to move is arranged on the base.

[0007] Preferably, the driving assembly comprises a servo motor, the servo motor is arranged on the base, a lead screw is arranged at the output end of the servo motor, and the lead screw is rotatably connected inside the base.

[0008] Preferably, the recording assembly comprises a sliding plate, the sliding plate is arranged on the base, a moving block is arranged on the sliding plate, and the moving block is threadedly connected to the lead screw.

[0009] Preferably, a guide rail is arranged on the base, a sliding block is arranged on the sliding plate, and the sliding block is arranged on the guide rail.

[0010] Preferably, the recording assembly further comprises a top block, the top block is arranged on the sliding plate, and a displacement recorder is arranged above the sliding plate.

[0011] Preferably, one side of the grinding wheel body is attached to the workpiece, and the other side of the grinding wheel body is attached to the displacement recorder.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: when the grinding wheel body starts to grind, the displacement recorder is in contact with the grinding wheel body; when the grinding wheel body grinds the workpiece and produces wear, the thickness of the grinding wheel body will become thinner, at which time the contact between the grinding wheel body and the workpiece becomes smaller or even directly not in contact with the workpiece, and the displacement recorder is not in contact with the grinding wheel body; the driving assembly drives the displacement recorder to move to be attached to the grinding wheel body again, and the distance moved by the displacement recorder at this time (this distance is the wear of the grinding wheel body, the grinding wheel body is circular, and the wear is basically the same in one circle through rotation and grinding, so the distance between the displacement recorder and the grinding wheel body is basically the same as the distance that the grinding wheel body needs to contact the workpiece) is recorded; then the grinding wheel body and the displacement recorder are moved at the same time, at which time the grinding wheel body moves the distance that the displacement recorder has just moved, at which time the grinding wheel body can be precisely driven to adjust the feed, which is convenient for the operator to operate.

[0013] Moreover, the position of the displacement recorder is adjusted to record the distance moved by the displacement recorder when the displacement recorder is attached to the grinding wheel body, to calculate the distance that the grinding wheel body needs to move to compensate for the wear of the grinding wheel body, to replace the direct compensation for the wear of the grinding wheel body by moving the grinding wheel body, so that even if the displacement recorder is damaged, no big accident will occur, and if the grinding wheel body is directly moved, the grinding wheel body will burst if the distance moved is too much, so the safety of the compensation adjustment of the grinding wheel body is improved, and the direct movement of the grinding wheel body requires experienced operators, and even workers without rich operation experience can slowly operate by moving the displacement recorder.

[0014] Moreover, according to the characteristics of different grinding wheels, a servo motor torque database can be preset in the numerical control system; an operator only needs to call different torque data to complete the dressing work of different grinding wheels; and workers without rich operation experience can also realize accurate feed amount according to the wear of the grinding wheel body.

[0015] The utility model will be explained in detail in combination with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a front perspective structure schematic diagram of the utility model;

[0017] Figure 2 It is a side perspective structure schematic diagram of the utility model;

[0018] Figure 3The sectional view three-dimensional structure schematic diagram of the utility model shows;

[0019] Figure 4 The base overhead structure schematic diagram of the utility model shows;

[0020] Marked as:

[0021] 1, trimmer body; 2, base; 3, grinding wheel body; 4, slide plate; 5, top block; 6, displacement recorder; 7, servo motor; 8, guide rail; 9, sliding block; 10, screw rod; 11, moving block. DETAILED DESCRIPTION

[0022] In order to facilitate understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings, the drawings show several embodiments of the utility model, but the utility model can be realized by different forms, and is not limited to the embodiments described in the text, on the contrary, these embodiments are provided to make the disclosed content of the utility model more thorough and comprehensive.

[0023] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can be a middle element, and when an element is referred to as being "connected to" another element, it can be directly connected to the other element or there can be a middle element, the terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the utility model belongs, the terms used in the specification of the utility model are for the purpose of describing specific embodiments and are not intended to limit the utility model, the term "and / or" used herein includes any and all combinations of one or more relevant listed items.

[0025] Please refer to the drawings Figures 1-4 An automatic compensation grinding wheel trimming device, including trimmer body 1 and base 2, trimmer body 1 is arranged on the top of base 2, grinding wheel body 3 is arranged on trimmer body 1, the recording assembly for recording the wear thickness of grinding wheel body 3 is arranged on base 2, the driving assembly for driving the movement of recording assembly is arranged on base 2.

[0026] The specific operation process of the utility model is as follows: the dresser body 1 can drive the grinding wheel body 3 to move up and down and front and back, the grinding wheel body 3 is contacted with the workpiece through rotation to realize polishing processing to the workpiece, after the grinding wheel body 3 polishes the workpiece, the grinding wheel body 3 will also be worn, so that the grinding wheel body 3 continues to polish the workpiece may lead to inaccurate polishing of the workpiece or even the situation that the workpiece cannot be contacted, at this time, the driving assembly is started, the driving assembly drives the recording assembly to move until the recording assembly moves and is attached to one side of the grinding wheel body 3, the recording assembly will record the distance of movement, then the dresser body 1 and the recording assembly are driven to move forward again by a distance, the dresser body 1 drives the grinding wheel body 3 to move the distance recorded by the recording assembly to record the wear thickness, the wear thickness of the grinding wheel body 3 is compensated, at this time, the grinding wheel body 3 can continue to polish the workpiece accurately.

[0027] Please refer to Figure 4 The driving assembly comprises a servo motor 7, the servo motor 7 is arranged on the base 2, a lead screw 10 is arranged at the output end of the servo motor 7, the lead screw 10 is rotatably connected in the base 2, the recording assembly comprises a sliding plate 4, the sliding plate 4 is arranged on the base 2, a moving block 11 is arranged on the sliding plate 4, and the moving block 11 is threadedly sleeved on the lead screw 10.

[0028] The servo motor 7 is started, the servo motor 7 drives the lead screw 10 to rotate, the moving block 11 is provided with a threaded hole matched with the lead screw 10, the lead screw 10 drives the moving block 11 to move linearly along the lead screw 10, and the moving block 11 drives the sliding plate 4 to move.

[0029] Please refer to Figure 3 The base 2 is provided with a guide rail 8, and the sliding plate 4 is provided with a sliding block 9, and the sliding block 9 is arranged on the guide rail 8.

[0030] The sliding block 9 and the guide rail 8 are slidably connected, the guide rail 8 is used for limiting and supporting the sliding block 9, and the guide rail 8 limits the linear motion of the sliding block 9.

[0031] Please refer to Figures 1-3 The recording assembly further comprises a top block 5, the top block 5 is arranged on the sliding plate 4, a displacement recorder 6 is arranged above the sliding plate 4, one side of the grinding wheel body 3 is attached to the workpiece, and the side of the grinding wheel body 3 away from the workpiece is attached to the displacement recorder 6.

[0032] The displacement recorder 6 is initially in contact with the grinding wheel body 3, and as the grinding wheel body 3 grinds the workpiece, the grinding wheel body 3 itself is also worn, causing the diameter of the grinding wheel body 3 to become smaller, at which time the contact surface between the grinding wheel body 3 and the workpiece becomes smaller, and the grinding wheel body 3 is no longer in contact with the displacement recorder 6, when it is necessary to adjust the position of the grinding wheel body 3, the displacement recorder 6 is first moved by the sliding plate 4 to re-contact the grinding wheel body 3, and the displacement recorder 6 records the distance of movement, and then the grinding wheel body 3 is moved by the dresser body 1 by the distance recorded by the displacement recorder 6, so as to compensate for the worn part of the grinding wheel body 3, at which time the grinding wheel body 3 re-contacts the workpiece for grinding, and the grinding wheel body 3 moves forward while driving the displacement recorder 6 to move synchronously, so that the displacement recorder 6 always maintains contact with the grinding wheel body 3, which prepares for the next compensation for the wear of the grinding wheel body 3.

[0033] The utility model has been described above in conjunction with the drawings, and obviously, the specific implementation of the utility model is not limited by the above method, as long as the method concept and technical scheme of the utility model are adopted for non-essential improvement, or the concept and technical scheme of the utility model are directly applied to other occasions without improvement, which are all within the protection scope of the utility model.

Claims

1. An automatically compensated grinding wheel dressing device comprising a dresser body (1) and a base (2), said dresser body (1) being disposed above the base (2), characterized in that: The dresser body (1) is provided with a grinding wheel body (3), the base (2) is provided with a recording assembly for recording the wear thickness of the grinding wheel body (3), and the base (2) is provided with a driving assembly for driving the recording assembly to move.

2. An automatically compensating grinding wheel dressing device according to claim 1, characterized in that: The driving assembly comprises a servo motor (7), the servo motor (7) is arranged on the base (2), and the output end of the servo motor (7) is provided with a lead screw (10), and the lead screw (10) is rotatably connected in the base (2).

3. An automatically compensating grinding wheel dressing device according to claim 2, characterized in that: The recording assembly comprises a sliding plate (4), the sliding plate (4) is arranged on the base (2), the sliding plate (4) is provided with a moving block (11), and the moving block (11) is threadedly connected to the lead screw (10).

4. An automatically compensating grinding wheel dressing device according to claim 3, characterized in that: The base (2) is provided with a guide rail (8), and the sliding plate (4) is provided with a sliding block (9), and the sliding block (9) is arranged on the guide rail (8).

5. An automatically compensating grinding wheel dressing device according to claim 3, characterized in that: The recording assembly further comprises a top block (5), the top block (5) is arranged on the sliding plate (4), and the sliding plate (4) is provided with a displacement recorder (6) above.

6. An automatically compensating grinding wheel dressing device according to claim 1, characterized in that: One side of the grinding wheel body (3) is attached to the workpiece, and the side of the grinding wheel body (3) away from the workpiece is attached to the displacement recorder (6).