Carbon block dicing device with automatic cleaning function
By designing an automatic charcoal block cutting device with an automatic cleaning function, using a cylinder to drive the blade for cutting and an electric push rod for collection, the problems of uneven charcoal block cutting and excessive manual operation are solved. This achieves uniform cutting and automatic collection of charcoal blocks, improving work efficiency and combustion effect.
Patent Information
- Application Number
- CN202423032110.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Existing charcoal block cutting devices have poor cutting performance, making it difficult to cut evenly. Furthermore, the energy release during combustion of the cut charcoal blocks is uneven, and the cutting and collection processes require a large amount of manual operation.
A charcoal block cutting device with automatic cleaning function was designed. It uses a cylinder to push evenly distributed blades to cut the charcoal blocks, and an electric push rod to automatically collect the cut charcoal blocks. Combined with a brush to clean up the debris, it realizes automated operation.
It achieves uniform cutting and automatic collection of charcoal blocks, reduces manual operation time, improves work efficiency, improves the working environment, and ensures uniform combustion of charcoal blocks and production efficiency.
Smart Images
Figure CN223507250U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of charcoal block cutting technology, and in particular to a charcoal block cutting device with automatic cleaning function. Background Technology
[0002] Carbon is a non-metallic chemical element, generally referring to the solid residue remaining after organic matter undergoes thermal decomposition under oxygen-deficient conditions. The main component of carbon is carbon, but it usually also contains other elements such as hydrogen and oxygen, as well as small amounts of ash, unreleased volatile matter, and impurities such as moisture. The process of preparing carbon is called carbonization, which includes various types such as charcoal, coke, and activated carbon.
[0003] Hookah charcoal is a special type of charcoal mainly used for heating hookah. It is usually made of high-quality charcoal or coconut shell charcoal. Its main purpose is to heat tobacco or spices in hookah to produce smoke and aroma, without directly burning the tobacco. Hookah charcoal has a long burning time; a small piece of charcoal can generally burn for fifty minutes to an hour.
[0004] After hookah charcoal is produced, it often needs to be cut according to demand, dividing large pieces of hookah charcoal into smaller pieces for easier use later. However, existing charcoal cutting devices do not cut the charcoal blocks well and are difficult to cut them evenly, which may result in uneven energy release during combustion. Utility Model Content
[0005] To address the above problems, this utility model provides a charcoal block cutting device with automatic cleaning function.
[0006] The technical solution of this utility model is: a charcoal block cutting device with automatic cleaning function, including a base plate, a bracket fixed to the top of the base plate, two cylinders fixed to the top of the bracket, the two cylinders being symmetrically arranged, a connecting plate fixed to the output end of the cylinders, a fixing plate fixed to the bottom of the connecting plate, and multiple blades fixed to the bottom of the fixing plate, the blades being distributed in a linear array, a placement platform fixed to the top of the base plate, the placement platform being positioned directly below the blades, a limiting frame fixed to the top of the placement platform, the limiting frame having multiple limiting grooves, the limiting grooves being distributed in a linear array and positioned corresponding to the blades. Through the above structure, the charcoal blocks can be automatically cut into blocks effectively, greatly reducing the time of manual operation, thereby improving work efficiency, and the uniform distribution of the blades makes the charcoal blocks cut more evenly.
[0007] In a further technical solution, a side plate is fixedly connected to the top of the base plate, and the side plate is located at the end of the base plate. Two electric push rods are fixedly connected to the side wall of the side plate, and the two electric push rods are symmetrically arranged. A push plate is fixedly connected to the end of the electric push rod. A first placement groove is opened on the top of the base plate, and the first placement groove is located at the end away from the side plate. A first collection box is slidably connected inside the first placement groove. With the above structure, the cut charcoal blocks can be pushed into the first collection box for automatic collection, reducing the need for manual collection of charcoal blocks.
[0008] In a further technical solution, the placement platform has multiple first through holes that are equidistantly distributed. The top of the base plate has multiple second through holes that are equidistantly distributed and positioned corresponding to the first through holes. The side wall of the base plate has a second placement groove positioned corresponding to the first through holes. A second collection box is slidably connected inside the second placement groove. A brush is fixed to the side wall of the push plate and contacts the top of the placement platform. Through the above structure, the debris on the top of the placement platform can be automatically cleaned effectively, reducing the impact of debris on the subsequent carbon cutting process and improving the working environment.
[0009] In a further technical solution, a bolt is threaded onto the top of the connecting plate, the bolt penetrates the interior of the fixing plate, and a nut is threaded onto the middle of the bolt. The nut contacts the bottom of the fixing plate. This structure allows workers to quickly disassemble and replace the fixing plate, reducing downtime and effectively improving work efficiency.
[0010] In a further technical solution, a guide plate is fixed to the top of the base plate, and the end of the guide plate is fixed to the placement platform. Through the above structure, the carbon blocks can be pushed into the first collection box more effectively, making the collection process of the carbon blocks smoother.
[0011] In a further technical solution, two baffles are fixed to the top of the base plate. The two baffles are symmetrically arranged and distributed at both ends of the first collection box. Through the above structure, the carbon blocks can be effectively blocked, reducing the occurrence of carbon blocks falling and effectively improving the safety of the device.
[0012] In a further technical solution, the guide plate is made of a flexible material and the surface of the guide plate is made of a smooth material. Through the above structure, the carbon block can slide into the interior of the first collection box better, effectively improving the flexibility of the device.
[0013] The beneficial effects of this utility model are:
[0014] 1. The structure, which uses a cylinder to push evenly distributed blades to cut charcoal blocks, can effectively and automatically cut charcoal blocks, greatly reducing manual operation time and thus improving work efficiency. The evenly distributed blades make the charcoal blocks cut more evenly.
[0015] 2. By setting up an electric push rod to push the push plate, the push plate pushes the charcoal blocks into the first collection box. This structure can automatically collect the cut charcoal blocks into the first collection box, reducing the need for manual collection of charcoal blocks, greatly reducing the workload of staff, and effectively improving work efficiency. Attached Figure Description
[0016] Figure 1 This is a three-dimensional view of the entire utility model;
[0017] Figure 2 This is a schematic diagram of the limiting groove in an embodiment of the present invention;
[0018] Figure 3 This is a cross-sectional view of the placement platform according to an embodiment of the present invention;
[0019] Figure 4 This is a cross-sectional view of the limiting frame according to an embodiment of the present utility model.
[0020] Explanation of reference numerals in the attached figures:
[0021] 1. Base plate; 11. Bracket; 12. Cylinder; 13. Connecting plate; 14. Fixing plate; 15. Blade; 16. Placement platform; 17. Limiting frame; 18. Limiting groove; 2. Side plate; 21. Electric push rod; 22. Push plate; 23. First placement groove; 24. First collection box; 3. First through hole; 31. Second placement groove; 32. Second collection box; 33. Brush; 34. Second through hole; 4. Bolt; 41. Nut; 5. Guide plate; 6. Baffle. Detailed Implementation
[0022] The embodiments of this utility model will be further described below with reference to the accompanying drawings.
[0023] Example:
[0024] like Figures 1-4As shown, a charcoal block cutting device with automatic cleaning function includes a base plate 1. A bracket 11 is fixedly connected to the top of the base plate 1. Two cylinders 12 are fixedly connected to the top of the bracket 11. The two cylinders 12 are symmetrically arranged. A connecting plate 13 is fixedly connected to the output end of the cylinders 12. A fixing plate 14 is fixedly connected to the bottom of the connecting plate 13. Multiple blades 15 are fixedly connected to the bottom of the fixing plate 14. The blades 15 are distributed in a linear array. A placement platform 16 is fixedly connected to the top of the base plate 1. The placement platform 16 is located directly below the blades 15. A limiting frame 17 is fixedly connected to the top of the placement platform 16. Multiple limiting grooves 18 are opened on the limiting frame 17. The limiting grooves 18 are distributed in a linear array and are located at positions corresponding to the blades 15.
[0025] The working principle of the above technical solution is as follows:
[0026] The charcoal block is placed on top of the placement platform 16. The cylinder 12 is activated, and the output end of the cylinder 12 pushes the connecting plate 13 and the fixing plate 14 downward, thereby driving the blade 15 to move downward to the bottom plate 1. The blade 15 passes through the limiting groove 18 and contacts the charcoal surface, continuing to move downward to cut the charcoal block into pieces. Through the above structure, the charcoal block can be automatically cut into pieces effectively, greatly reducing the time of manual operation and thus improving work efficiency. The even distribution of the blades 15 makes the charcoal block cut more evenly. Even cutting ensures that each charcoal block is roughly the same size and weight, which can ensure that the charcoal block can release energy evenly during combustion, resulting in better combustion effect and thus effectively improving reaction efficiency.
[0027] In another embodiment, such as Figure 1 and Figure 4 As shown, a side plate 2 is fixedly connected to the top of the base plate 1. The side plate 2 is located at the end of the base plate 1. Two electric push rods 21 are fixedly connected to the side wall of the side plate 2. The two electric push rods 21 are symmetrically arranged. A push plate 22 is fixedly connected to the end of the electric push rod 21. A first placement groove 23 is opened on the top of the base plate 1. The first placement groove 23 is located at the end away from the side plate 2. A first collection box 24 is slidably connected inside the first placement groove 23. During operation, after the charcoal is cut into blocks, the electric push rod 21 is activated. The electric push rod 21 extends and pushes the push plate 22 to move. After the push plate 22 contacts the charcoal block, it pushes the charcoal block to continue moving until the charcoal block is pushed into the first collection box 24. After the charcoal block enters the first collection box 24, the electric push rod 21 retracts and drives the push plate 22 back to its original position. Through the above structure, the cut charcoal blocks can be pushed into the first collection box 24 for automatic collection, reducing the need for manual collection of charcoal blocks, greatly reducing the workload of workers, and effectively improving work efficiency.
[0028] In another embodiment, such as Figures 1-4As shown, the placement platform 16 has multiple first through holes 3, which are equidistantly distributed. The top of the base plate 1 has multiple second through holes 34, which are equidistantly distributed and positioned corresponding to the first through holes 3. The side wall of the base plate 1 has a second placement groove 31, which is positioned corresponding to the first through holes 3. A second collection box 32 is slidably connected inside the second placement groove 31. A brush 33 is fixed to the side wall of the push plate 22 and contacts the top of the placement platform 16. During operation, some debris may be generated when the charcoal is cut into blocks. The push plate 22 pushes the charcoal blocks to release the debris. As the block is pushed to the first collection box 24, the brush 33 on the side wall of the push plate 22 moves with the push plate 22 to sweep the debris on the top of the placement platform 16 and sweep the debris into the first through hole 3. The debris then falls into the interior of the second collection box 32 through the first through hole 3 and the second through hole 34. Through the above structure, the debris on the top of the placement platform 16 can be automatically cleaned in an effective manner, reducing the impact of debris on the subsequent charcoal cutting process, improving the working environment, reducing the time and workload of manual cleaning, and effectively improving production efficiency. The second collection box 32 collects the debris, which is convenient for subsequent processing and reuse.
[0029] In another embodiment, such as Figure 2 As shown, a bolt 4 is threadedly connected to the top of the connecting plate 13. The bolt 4 passes through the interior of the fixing plate 14. A nut 41 is threadedly connected to the middle of the bolt 4. The nut 41 contacts the bottom of the fixing plate 14. During operation, after prolonged use, the blade 15 may wear or be damaged. By rotating the nut 41, the bolt 4 can be removed, thereby disassembling the fixing plate 14. Through the above structure, it is convenient for workers to quickly disassemble and replace the fixing plate 14, reducing the downtime of the device and effectively improving work efficiency.
[0030] In another embodiment, such as Figure 3 As shown, a guide plate 5 is fixed to the top of the base plate 1, and the end of the guide plate 5 is fixed to the placement platform 16. During operation, when collecting carbon blocks, the carbon blocks may get stuck in the gap between the first collection box 24 and the first placement groove 23. The guide plate 5 is set at the end of the placement platform 16, and the end of the guide plate 5 is placed inside the first collection box 24. Through the above structure, the carbon blocks can be pushed into the first collection box 24 more effectively, making the carbon block collection process smoother, reducing the risk of carbon blocks getting stuck, and effectively improving the flexibility of the device.
[0031] In another embodiment, such as Figure 1As shown, two baffles 6 are fixed to the top of the base plate 1. The two baffles 6 are symmetrically arranged and distributed at both ends of the first collection box 24. During operation, the carbon blocks may fall off the device during the collection process. By setting the baffles 6 on the top of the base plate 1, the carbon blocks can be effectively blocked, reducing the occurrence of carbon blocks falling off and effectively improving the safety of the device.
[0032] In another embodiment, such as Figure 3 As shown, the guide plate 5 is made of flexible material and the surface of the guide plate 5 is made of smooth material. When the first collection box 24 is placed inside the first placement slot 23, the guide plate 5 can be pushed upward to put it into the first collection box 24. The surface of the guide plate 5 is made of smooth material. Through the above structure, the carbon block can slide into the first collection box 24 better, which effectively improves the flexibility of the device.
[0033] The above embodiments merely illustrate specific implementations of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model.
Claims
1. A charcoal block cutting device with automatic cleaning function, comprising a base plate (1), characterized in that: A bracket (11) is fixed to the top of the base plate (1), and two cylinders (12) are fixed to the top of the bracket (11). The two cylinders (12) are arranged symmetrically. A connecting plate (13) is fixed to the output end of the cylinder (12). A fixing plate (14) is fixed to the bottom of the connecting plate (13). Multiple blades (15) are fixed to the bottom of the fixing plate (14). The blades (15) are arranged in a linear array. A placement platform (16) is fixed to the top of the base plate (1). The placement platform (16) is located directly below the blades (15). A limiting frame (17) is fixed to the top of the placement platform (16). Multiple limiting grooves (18) are opened on the limiting frame (17). The limiting grooves (18) are arranged in a linear array and are located at positions corresponding to the blades (15).
2. The charcoal block cutting device with automatic cleaning function according to claim 1, characterized in that: A side plate (2) is fixedly connected to the top of the base plate (1). The side plate (2) is located at the end of the base plate (1). Two electric push rods (21) are fixedly connected to the side wall of the side plate (2). The two electric push rods (21) are symmetrically arranged. A push plate (22) is fixedly connected to the end of the electric push rod (21). A first placement groove (23) is opened on the top of the base plate (1). The first placement groove (23) is located at the end away from the side plate (2). A first collection box (24) is slidably connected inside the first placement groove (23).
3. A charcoal block cutting device with automatic cleaning function according to claim 2, characterized in that: The placement platform (16) has multiple first through holes (3) that are equidistantly distributed. The top of the base plate (1) has multiple second through holes (34) that are equidistantly distributed and located at positions corresponding to the first through holes (3). The side wall of the base plate (1) has a second placement groove (31) that is located at a position corresponding to the first through holes (3). The interior of the second placement groove (31) is slidably connected to a second collection box (32). The side wall of the push plate (22) is fixedly connected to a brush (33) that contacts the top of the placement platform (16).
4. A charcoal block cutting device with automatic cleaning function according to claim 1, characterized in that: The top of the connecting plate (13) is threaded with a bolt (4), which penetrates the interior of the fixing plate (14). A nut (41) is threaded in the middle of the bolt (4), and the nut (41) contacts the bottom of the fixing plate (14).
5. A charcoal block cutting device with automatic cleaning function according to claim 1, characterized in that: A guide plate (5) is fixedly connected to the top of the base plate (1), and the end of the guide plate (5) is fixedly connected to the placement platform (16).
6. A charcoal block cutting device with automatic cleaning function according to claim 1, characterized in that: Two baffles (6) are fixed to the top of the base plate (1). The two baffles (6) are symmetrically arranged and distributed at both ends of the first collection box (24).
7. A charcoal block cutting device with automatic cleaning function according to claim 5, characterized in that: The guide plate (5) is made of flexible material and the surface of the guide plate (5) is made of smooth material.