Detachable vibration mold table for PC component production
The design of the detachable vibration mold table solves the problem of inconvenient demolding of PC components, enabling convenient demolding and reducing product damage, thereby improving the quality of PC components.
Patent Information
- Application Number
- CN202423024969.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Existing PC components are difficult to demold and are easily damaged during production, affecting product quality.
A detachable vibratory mold table is adopted, including a detachable first side template and a second side template. Combined with a lifting drive device and a vibration motor, it enables convenient demolding of PC components.
It improves the ease of demolding PC components, reduces damage to components after molding, and enhances product quality.
Smart Images
Figure CN223507347U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of PC component manufacturing technology, and in particular to a vibrating mold table for detachable PC component manufacturing. Background Technology
[0002] PC components, short for precast concrete components, refer to concrete products manufactured in factories using standardized and mechanized processing methods. Compared to cast-in-place concrete, factory-produced PC components are widely used in construction, transportation, water conservancy, and other fields due to their advantages such as convenient use and maintenance, low cost, and good safety performance, playing an important role in the national economy.
[0003] However, in the production of existing PC components, concrete is usually poured into a mold and then vibrated to make it dense and evenly filled into the mold. However, due to the large overall volume of PC components, demolding is inconvenient after molding and can easily damage the PC component products. Summary of the Invention
[0004] This application aims to at least partially solve one of the aforementioned technical problems in the prior art. To this end, embodiments of this application provide a vibratory mold table for producing detachable PC components. Both the first and second side templates of this mold table are detachable structures, thus making demolding after the PC component is formed easier, causing less damage to the PC component, and thereby improving the product quality of the PC component.
[0005] A vibratory mold table for producing detachable PC components includes:
[0006] A support base is provided, and a lifting drive device is installed on the top of the support base. Two first side templates and two second side templates are provided on the support base. The two first side templates are detachably installed on the support base and are spaced apart from each other. The two second side templates are detachably installed on the support base and are spaced apart from each other and located between the two first side templates. The two first side templates and the two second side templates are detachably connected. The two first side templates and the two second side templates together form a PC component production mold cavity.
[0007] A lifting plate is installed on the lifting movable end of the lifting drive device, and a mold cavity cover corresponding to the production mold cavity of the PC component is connected to the lifting plate;
[0008] A vibration motor is installed inside the support base.
[0009] In an optional or preferred embodiment, the lifting driving device comprises four electric cylinders, cylinder bodies of the four electric cylinders are fixed at four corners of the top of the support base, and piston rods of the four electric cylinders are fixedly connected with four corners of the lifting plate.
[0010] In an optional or preferred embodiment, a groove is formed in the support base, and the first side mold plate and the second side mold plate are arranged in the groove.
[0011] In an optional or preferred embodiment, a vibration auxiliary device is arranged on the first side mold plate and / or the second side mold plate.
[0012] In an optional or preferred embodiment, two vibration auxiliary devices are arranged on each of the first side mold plates.
[0013] In an optional or preferred embodiment, the vibration auxiliary device comprises a sliding block, a spring and a cylinder body, the sliding block is assembled in the cylinder body, upper and lower ends of the sliding block are connected with the spring respectively, and the cylinder body is connected with the first side mold plate.
[0014] In an optional or preferred embodiment, a buffer support is arranged at four corners of the bottom of the support base.
[0015] In an optional or preferred embodiment, a control panel is arranged on one side of the support base, and the control panel is connected with the lifting driving device.
[0016] Based on the above technical solution, the embodiments of the present application have at least the following beneficial effects: when preparing a PC component, the first side mold plate and the second side mold plate are arranged on the support base, then the pre-configured concrete material is poured into a PC component production mold cavity, the lifting driving device drives the lifting plate to move downward, so that the mold cavity upper cover enters the PC component production mold cavity to seal the PC component production mold cavity, then the vibration motor is started to vibrate and compact the concrete in the PC component production mold cavity, after the PC component is formed, the vibration motor is turned off, the lifting driving device drives the green processing plate to move upward, drives the mold cavity upper cover to exit from the PC component production mold cavity, and the first side mold plate and the second side mold plate are disassembled from the support base, so that the PC component can be taken out. The first side mold plate and the second side mold plate of the present application are both detachable structures, so that the demolding after the PC component is formed is more convenient, the damage to the PC component is smaller, and thus the product quality of the PC component is improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] The present application will be further described below in combination with the drawings and embodiments;
[0018] Figure 1 is a structure diagram of a detachable PC component production vibration mold table provided by the embodiments of the present application;
[0019] Figure 2 is Figure 1 the front view of the embodiment shown in FIG. 1;
[0020] Figure 3 is Figure 1 the structural schematic diagram of the vibration auxiliary device in the embodiment shown in FIG. 2. DETAILED DESCRIPTION
[0021] In order to enable persons skilled in the art to better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by persons skilled in the art without creative labor should fall within the scope of protection of the present application.
[0022] The embodiments of the present application will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following embodiments are used to illustrate the present application, but cannot be used to limit the scope of the present application.
[0023] In the description of the embodiments of the present application, it should be noted that the orientations or positional relationships indicated by the terms “center”, “longitudinal”, “transverse”, “upper”, “lower”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inner”, “outer” and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the embodiments of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the embodiments of the present application. In addition, the terms “first”, “second”, “third” are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0024] In the description of the embodiments of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms “connected” and “connected” should be understood in a broad sense, for example, can be fixedly connected, can be detachably connected, or integrally connected; can be mechanically connected, can be electrically connected; can be directly connected, or indirectly connected through an intermediate medium. For persons skilled in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific circumstances.
[0025] In the embodiments of the present application, unless specifically defined and limited otherwise, a first feature is "on" or "under" a second feature can be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature is "over", "above" and "on top of" the second feature can be that the first feature is directly above or obliquely above the second feature, or only indicates that the first feature is higher in horizontal height than the second feature. The first feature is "under", "below" and "underneath" the second feature can be that the first feature is directly below or obliquely below the second feature, or only indicates that the first feature is lower in horizontal height than the second feature.
[0026] PC component is the abbreviation of precast concrete, which refers to the concrete products produced by standardized and mechanized processing in the factory. Compared with cast-in-place concrete, PC components produced in the factory are widely used in the fields of construction, transportation, water conservancy and other fields due to the advantages of convenient use and maintenance, low cost, good safety performance and other advantages, and play an important role in the national economy.
[0027] However, in the production of the existing PC component, the concrete is usually poured into the mold, and then the vibration tool is used for vibration to make it densely and uniformly filled in the mold. However, due to the large overall volume of the PC component, it is not convenient to demold after forming, and the PC component product is easily damaged.
[0028] With reference to Figure 1 , Figure 2 The present application provides a detachable vibration mold table for PC component production, which comprises a supporting base 1, a lifting plate 3 and a vibration motor 11.
[0029] A lifting driving device 2 is mounted on the top of the supporting base 1. Two first side mold plates 5 and two second side mold plates 6 are arranged on the supporting base 1. The two first side mold plates 5 are detachably mounted on the supporting base 1 and are arranged at intervals. The two second side mold plates 6 are detachably mounted on the supporting base 1 and are arranged at intervals between the two first side mold plates 5. The two first side mold plates 5 and the two second side mold plates 6 are detachably connected. The two first side mold plates 5 and the two second side mold plates 6 jointly form a PC component production mold cavity. The lifting plate 3 is installed on the lifting movable end of the lifting driving device 2. The mold cavity upper cover 4 corresponding to the PC component production mold cavity is connected to the lifting plate 3. The vibration motor 11 is installed in the interior of the supporting base 1.
[0030] When preparing PC components, the first side template 5 and the second side template 6 are installed on the support base 1. Then, pre-prepared concrete is poured into the PC component production mold cavity. The lifting drive device 2 moves the lifting plate 3 downwards, allowing the mold cavity cover 4 to enter and seal the PC component production mold cavity. The vibration motor 11 is then started to vibrate and compact the concrete inside the PC component production mold cavity. After the PC component is formed, the vibration motor 11 is turned off, and the lifting drive device 2 moves the lifting plate 3 upwards, causing the mold cavity cover 4 to exit the PC component production mold cavity. The first side template 5 and the second side template 6 are then removed from the support base 1, and the PC component can be taken out. In this application, both the first side template 5 and the second side template 6 are detachable structures, making demolding after the PC component is formed easier and causing less damage to the PC component, thereby improving the product quality of the PC component.
[0031] In some embodiments, the lifting drive device 2 includes four electric cylinders, the cylinder bodies of the four electric cylinders are fixed at the four corners of the top of the support base 1, and the piston rods of the four electric cylinders are fixedly connected to the four corners of the lifting plate 3.
[0032] In some embodiments, a vibration assist device 8 is installed on the first side template 5 and / or the second side template 6.
[0033] In this application, two vibration assist devices 8 are installed on each first side template 5.
[0034] Of course, two vibration auxiliary devices 8 can also be installed on each of the second side templates 6, or on both the first side template 5 and the second side template 6.
[0035] Reference Figure 3 In some embodiments, the vibration assist device 8 includes a slider 81, a spring 82, and a cylinder 80. The slider 81 is assembled in the cylinder 80, and the upper and lower ends of the slider 81 are respectively connected to the spring 82. When the vibration motor 11 vibrates, the slider 81 of the vibration assist device 8 slides up and down inside the cylinder 80, thereby compressing the spring 82 inside. This causes the entire mold table to vibrate evenly, making the production of PC components more uniform.
[0036] In some embodiments, a groove 9 is formed on the support base 1, and the first side template 5 and the second side template 6 are both disposed in the groove 9. The PC component production mold cavity is disposed in the groove 9 to prevent concrete leaking from the gaps from contaminating the support base 1 and to facilitate cleaning.
[0037] Two first side templates 5 are vertically fixed at the bottom of the groove 9 by first bolts, two second side templates 6 are vertically fixed at the bottom of the groove 9 by second bolts 7, and the two side end faces of the first side templates 5 are fixedly connected with the second side templates 6 by bolts, so that the two first side templates 5 and the two second side templates 6 jointly form a rectangular PC component production mold cavity.
[0038] In some embodiments, the bottom four corners of the support base 1 are provided with buffer supports 10. The buffer supports 10 serve to buffer the entire mold table.
[0039] In some embodiments, one side of the support base 1 is provided with a control panel 12, which is connected with the lifting driving device 2. During use, the worker can control the operation of the lifting driving device 2 through the control panel 12.
[0040] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. In addition, different embodiments or examples described in the present specification and the features of different embodiments or examples can be combined and combined by those skilled in the art without contradiction.
[0041] The embodiments of the present application are described in detail above in combination with the drawings, but the present application is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the purpose of the present application.
Claims
1. A detachable vibration mold table for PC component production, characterized by, The utility model relates to a PC component production mold cavity device, including: Support base, the mounting of the top of support base elevating drive arrangement, two first side templates and two second side templates are arranged on the support base, two first side templates are detachably installed on the support base, two first side templates are arranged at intervals, two second side templates are detachably installed on the support base, two second side templates are arranged at intervals and are located between two first side templates, two first side templates are detachably connected with two second side templates, two first side templates and two second side templates jointly enclose PC component production mold cavity together; Lifting plate, the lifting plate is installed in the lifting of elevating drive arrangement movable end, the lifting plate is connected with the mold cavity upper cover corresponding PC component production mold cavity on; Vibration motor, the vibration motor is installed in the inside of support base.
2. The detachable vibration table for PC component production according to claim 1, characterized in that: The elevating drive arrangement includes four electric cylinders, the cylinder body of four electric cylinders is fixed at the four corners of the top of support base, and the piston rod of four electric cylinders is fixedly connected with the four corners of lifting plate.
3. The detachable vibration table for PC component production according to claim 1, characterized in that: The recess is set up on the support base, and the first side template and the second side template are arranged in the recess.
4. The detachable vibration table for PC component production according to claim 1, characterized in that: The first side template and / or second side template are installed with vibration auxiliary device.
5. The detachable vibration table for PC component production according to claim 4, characterized in that: Two vibration auxiliary devices are installed on each first side template.
6. The detachable vibration table for PC component production according to claim 5, characterized in that: The vibration auxiliary device includes a slider, a spring and a cylinder, the slider is assembled in the cylinder, the upper and lower ends of the slider are connected with the spring respectively, and the cylinder is connected with the first side template.
7. The detachable vibration table for PC component production according to claim 1, characterized in that: Buffer support is installed at the four corners of the bottom of support base.
8. The detachable vibration table for PC component production according to claim 1, characterized in that: The control panel is installed on one side of the support base, and the control panel is connected with the elevating drive arrangement.