Automatic rod sticking line capable of improving productivity

Abstract

The utility model discloses an automatic rod sticking line capable of improving productivity, which comprises an automatic assembly line, a feeding seat is positioned and mounted at the end of the automatic assembly line, and a discharging device, a cleaning device, a gluing device, a silicon rod feeding device and a counterweight feeding device are sequentially mounted on the side of the automatic assembly line. A silicon rod assembly line is installed on the side of the silicon rod feeding device, a silicon rod feeding station is arranged at the position, located on the rotating base, of the automatic assembly line, a counterweight feeding station is arranged at the position, located on the counterweight feeding device, of the automatic assembly line, and an emergency stop safety device and a grating alarm device are arranged at the position of the counterweight feeding station. According to the automatic rod sticking line capable of improving the productivity, two operation actions of a silicon rod feeding procedure are decomposed, the takt time of the procedure is shortened, a grating alarm group is additionally arranged, a module cannot act when a worker processes a splicing seam, an emergency stop safety device is additionally arranged, and a line body can stop running in an emergency.

Description

TECHNICAL FIELD

[0001] The utility model relates to stick automatic line technical field, especially a kind of stick automatic line of production capacity can be improved. BACKGROUND

[0002] Stick automatic line is a kind of supporting equipment for stick automatic feeding processing, the purpose of silicon rod process on automatic line is that robot will be grabbed from the running tray to the dust of silicon rod is cleaned by staff after this process, then robot will be dropped to glue for bonding operation.If it is whole silicon rod, staff does not need to operate to next process to silicon rod;If it is multiple stick, staff needs to handle silicon rod joint, and the distance between silicon rod and silicon rod is required to be 2-3mm, so a baffle needs to be added between silicon rod and silicon rod to flow to next process, with the continuous development of science and technology, people's manufacturing process requirements for stick automatic line are higher and higher.

[0003] The existing stick automatic line has certain disadvantages when in use, through the calculation of the overall production capacity of automatic line, it is found that only the silicon rod process needs manual participation for too long time, which cannot be controlled, and the processing time is different for whole silicon rod and multiple silicon rod, so the two staff actions of this process are divided into two parts to complete two processes, to improve the production capacity of this process, therefore, we propose a kind of stick automatic line of production capacity can be improved. UTILITY MODEL CONTENT

[0004] The technical problem solved is that, in view of the deficiencies of the prior art, the utility model provides a kind of stick automatic line of production capacity can be improved, two operating actions of silicon rod process are decomposed, the beat time of this link is shortened, a group of grating alarms are increased, module cannot act when staff handles joint, emergency stop safety device is increased, sudden situation can make line body stop running, which can effectively solve the problems in the background art.

[0005] Technical scheme: in order to achieve the above purpose, the utility model takes the technical scheme that a kind of stick automatic line of production capacity can be improved, including automatic flow line, the end of the automatic flow line is positioned and installed with feeding seat, the side of the automatic flow line is installed with discharging device, cleaning device, glue coating device, silicon rod device and upper counterweight device in proper order, the side of the silicon rod device is installed with silicon rod flow line, the position of rotating seat on the automatic flow line is provided with silicon rod station, the position of upper counterweight device on the automatic flow line is provided with upper counterweight station, the position of the upper counterweight station is provided with emergency stop safety device and grating alarm device.

[0006] Preferably, the upper counterweight device is movably provided with an upper counterweight frame, the upper silicon rod device is movably provided with a rotating seat, the end of the rotating seat is connected with a mechanical arm, the end of the mechanical arm is connected with an upper silicon rod clamp, and the bottom of the automatic assembly line is positioned with a support frame.

[0007] Preferably, the feeding seat, the discharging device, the cleaning device, the rubber coating device, the upper silicon rod device and the upper counterweight device sequentially perform feeding, discharging, cleaning, rubber coating, upper silicon rod and upper counterweight operations.

[0008] Preferably, the position of the upper counterweight station on the automatic assembly line is clamped and fixed between the emergency stop safety device and the grating alarm device, the grating alarm device monitors the upper counterweight operation at the upper counterweight station, and the emergency stop safety device controls the emergency stop operation of the automatic assembly line.

[0009] Preferably, the rotating seat is movably arranged at the upper end of the upper silicon rod device, the mechanical arm is connected between the rotating seat and the upper silicon rod clamp, and the upper silicon rod clamp clamps the silicon rod.

[0010] Preferably, the upper counterweight frame is movably arranged on the upper counterweight device, and the upper counterweight frame moves the counterweight to the silicon rod by means of the clamp arranged on the module.

[0011] Beneficial effects: compared with the prior art, the present application provides a stick automatic line capable of improving production capacity, which has the following beneficial effects: the stick automatic line capable of improving production capacity decomposes two operation actions of the upper silicon rod process, shortens the beat time of this link, increases a group of grating alarms, the module cannot move when the staff processes the splicing seam, increases the emergency stop safety device, and the sudden situation can stop the line body from running, the production capacity is obviously improved, the staff operation can be synchronized with the robot stick action, the time is shortened, the whole stick automatic line structure is simple, convenient to operate, and the use effect is better than that of the traditional mode. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a whole structure schematic view of the stick automatic line capable of improving production capacity.

[0013] Figure 2 It is a structure schematic view of the enlarged view of A in the stick automatic line capable of improving production capacity.

[0014] Figure 3 It is a structure schematic view of the enlarged view of B in the stick automatic line capable of improving production capacity.

[0015] Figure 4 It is a safety grating circuit diagram of the stick automatic line capable of improving production capacity.

[0016] Figure 5The utility model relates to a kind of automatic line of stick of paste in the emergency circuit diagram of automatic line of stick of paste of the capacity of lifting.

[0017] Figure 6 The utility model relates to a kind of automatic line running schematic diagram in the automatic line of stick of paste of the capacity of lifting.

[0018] In the drawing: 1, automatic assembly line; 2, upper silicon rod clamp; 3, upper silicon rod station; 4, grating alarm device; 5, upper counterweight station; 6, upper counterweight frame; 7, support frame; 8, emergency stop safety device; 9, upper counterweight device; 10, silicon rod assembly line; 11, mechanical arm; 12, rotating seat; 13, gluing device; 14, cleaning device; 15, discharging device; 16, feeding seat; 17, upper silicon rod device. DETAILED DESCRIPTION

[0019] The technical scheme of the utility model will be described clearly and completely in combination with the drawings and specific embodiments, but those skilled in the art will understand that the following described embodiments are part of the embodiments of the utility model, not all the embodiments, are only used to illustrate the utility model, and should not be regarded as limiting the scope of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model. The unmarked specific conditions in the embodiments are carried out according to conventional conditions or manufacturer's recommended conditions. The reagents or instruments used are not marked by manufacturer, and are conventional products that can be purchased in the market.

[0020] In the description of the utility model, it should be explained that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawing, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0021] In the description of the utility model, it should be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected;It can be mechanical connection, or electrical connection;It can be directly connected, or indirectly connected through intermediate medium, or the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.

[0022] AsFigures 1-6 As shown, an automated rod-bonding line that can improve production capacity includes an automated production line 1. A feeding seat 16 is installed at the end of the automated production line 1. A feeding device 15, a cleaning device 14, a gluing device 13, a silicon rod loading device 17, and an upper counterweight device 9 are sequentially installed on the side of the automated production line 1. A silicon rod conveyor line 10 is installed on the side of the silicon rod loading device 17. A silicon rod loading station 3 is set at the position of the rotating seat 12 on the automated production line 1. An upper counterweight station 5 is set at the position of the upper counterweight device 9 on the automated production line 1. An emergency stop safety device 8 and a light grating alarm device 4 are set at the position of the upper counterweight station 5. The two operation actions of the silicon rod loading process are decomposed, shortening the cycle time of this link. An additional set of light grating alarms is added so that the module cannot be operated when the employee is handling the splicing seam. An emergency stop safety device is added so that the line can stop operating in case of emergency.

[0023] Furthermore, an upper counterweight frame 6 is movably mounted on the upper counterweight device 9, a rotating seat 12 is movably mounted on the upper silicon rod device 17, a robotic arm 11 is connected to the end of the rotating seat 12, an upper silicon rod clamp 2 is connected to the end of the robotic arm 11, and a support frame 7 is positioned at the bottom of the automatic production line 1.

[0024] Furthermore, the feeding seat 16, the unloading device 15, the cleaning device 14, the adhesive coating device 13, the silicon rod loading device 17, and the upper counterweight device 9 sequentially perform the operations of feeding, unloading, cleaning, adhesive coating, silicon rod loading, and upper counterweight loading.

[0025] Furthermore, the position of the upper counterweight station 5 on the automatic production line 1 is engaged and fixed with the emergency stop safety device 8 and the light grating alarm device 4, and the light grating alarm device 4 monitors the upper counterweight operation at the upper counterweight station 5 and controls the emergency stop safety device 8 to perform an emergency stop operation on the automatic production line 1.

[0026] Furthermore, the rotating seat 12 rotates on the upper end of the silicon rod mounting device 17, and the robotic arm 11 connects the rotating seat 12 and the silicon rod clamp 2 to the position between them. The silicon rod clamp 2 then picks up the silicon rod for loading.

[0027] Furthermore, the upper counterweight frame 6 moves on the upper counterweight device 9, and the upper counterweight frame 6 uses a clamp mounted on the module to move the counterweight onto the silicon rod.

[0028] Working principle: This utility model includes an automatic production line 1, a silicon rod clamp 2, a silicon rod loading station 3, a grating alarm device 4, an upper counterweight station 5, an upper counterweight frame 6, a support frame 7, an emergency stop safety device 8, an upper counterweight device 9, a silicon rod production line 10, a robotic arm 11, a rotating seat 12, an adhesive applicator 13, a cleaning device 14, a feeding device 15, a loading seat 16, and a silicon rod loading device 17. It decomposes the two operation actions of the silicon rod loading process, shortens the cycle time of this link, adds a set of grating alarms so that the module cannot move when the employee is handling the splicing seam, and adds an emergency stop safety device so that the line can stop running in case of emergency.

[0029] By optimizing processes to change employee work methods, the goal of increasing the production capacity of automated lines can be achieved. The silicon rod process on the automated line involves two manual actions: 1. Wiping the dust off the bottom of the silicon rod to reduce the risk of wafers falling off due to dust sticking to the silicon rod; 2. Using partitions to control the splicing seams between multiple silicon rods. These two actions are now separated into the silicon rod loading process and the counterweight loading process to reduce cycle time and increase production capacity.

[0030] The purpose of the automated online silicon ingot process is to have a robot pick up the silicon ingot from the transport tray, then have an employee wipe the bottom of the ingot clean of dust, and finally have the robot drop the ingot onto the adhesive for bonding. If it's a single, assembled silicon ingot, the employee doesn't need to perform any operations on it before proceeding to the next process. However, if it's a multi-ingot assembly, the employee needs to treat the seams between the ingots. The seam requirement is that the distance between the ingots should be 2-3mm, requiring a partition to be added between the ingots before they flow to the next process.

[0031] The process can be broken down into two steps: 1. The employee's action of wiping the silicon rods comes first, so this action can only be performed in the silicon rod feeding process; 2. The processing of multi-piece silicon rods should be completed before the counterweight in the next process. This requires optimization of the automated line program, which is relatively simple and can be achieved by modifying the automated line program in the software. Furthermore, there are safety and convenience considerations for employees completing the splicing seam processing in the counterweight feeding process: a protective device – a light curtain alarm – needs to be added to the module mechanism of the equipment's operating components. The logical operation is divided into two modes: 1. When the silicon rod feeding process produces whole-piece silicon rods, no employee intervention is required; the module mechanism can run directly without stopping or waiting. 2. When the silicon rod feeding process produces multi-piece silicon rods, the employee needs to independently control the operation of the module mechanism.

[0032] Silicon rod loading process: Using a clamp mounted on a robot, a silicon rod is moved from one fixed location to another, eliminating the need for manual handling.

[0033] Counterweight installation process: The counterweight is moved onto the silicon rod using a clamp mounted on the module, which serves to fix the silicon rod in place.

[0034] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An automated sticking rod production line that can improve production capacity, comprising an automated production line (1), characterized in that: The automatic production line (1) is equipped with a feeding seat (16) at its end. The automatic production line (1) is equipped with a feeding device (15), a cleaning device (14), a glue coating device (13), a silicon rod feeding device (17), and an upper counterweight device (9) in sequence on its side. The silicon rod feeding device (17) is equipped with a silicon rod production line (10) on its side. The automatic production line (1) is equipped with a silicon rod feeding station (3) located at the position of the rotating seat (12). The automatic production line (1) is equipped with an upper counterweight station (5) located at the position of the upper counterweight device (9). The upper counterweight station (5) is equipped with an emergency stop safety device (8) and a light grating alarm device (4).

2. The automatic sticking line for increasing production capacity according to claim 1, characterized in that: The upper counterweight device (9) is movably provided with an upper counterweight frame (6), the upper silicon rod device (17) is movably provided with a rotating seat (12), the end of the rotating seat (12) is connected to a robotic arm (11), the end of the robotic arm (11) is connected to an upper silicon rod clamp (2), and the bottom of the automatic production line (1) is positioned with a support frame (7).

3. The automatic sticking line for increasing production capacity according to claim 1, characterized in that: The loading seat (16), unloading device (15), cleaning device (14), gluing device (13), silicon rod loading device (17) and counterweight device (9) sequentially perform loading, unloading, cleaning, gluing, silicon rod loading and counterweight loading operations.

4. The automatic sticking line for increasing production capacity according to claim 1, characterized in that: The position of the upper counterweight station (5) on the automatic production line (1) is engaged and fixed with the emergency stop safety device (8) and the grating alarm device (4). The grating alarm device (4) monitors the upper counterweight operation at the upper counterweight station (5) and controls the emergency stop safety device (8) to perform an emergency stop operation on the automatic production line (1).

5. The automatic sticking line for increasing production capacity according to claim 2, characterized in that: The rotating seat (12) rotates on the upper end of the silicon rod device (17), and the robotic arm (11) connects the position between the rotating seat (12) and the silicon rod clamp (2). The silicon rod clamp (2) clamps the silicon rod for feeding.

6. The automatic sticking line for increasing production capacity according to claim 2, characterized in that: The upper counterweight frame (6) moves on the upper counterweight device (9), and the upper counterweight frame (6) moves the counterweight onto the silicon rod using a clamp mounted on the module.

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