Quantitative packaging machine for cornflakes
By designing the storage, metering, and conveying mechanisms of the corn chip quantitative packaging machine, effective screening and quantitative dropping of corn chips were achieved, solving the problem of fragments and seasonings affecting the quality of the finished product, and improving the quality of corn chip output and work efficiency.
Patent Information
- Application Number
- CN202422982123.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Existing corn chip dispensing machines fail to effectively screen out fragments and excess seasonings mixed in with the finished product, resulting in lower product quality.
A corn chip quantitative packaging machine was designed, comprising a storage mechanism, a quantitative mechanism, and a conveying mechanism. The machine uses a filter plate to screen out fragments and seasonings from the corn chips, and uses an electric push rod and a sealing plate to control the quantitative drop of the corn chips. A collection box collects the residue after screening, and a servo motor drives a conveyor belt to convey the packaging bags.
It improved the quality of corn chips, ensured accurate quantification, reduced the spillage of fragments and seasonings, and increased work efficiency and equipment stability.
Smart Images

Figure CN223508539U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of corn chip quantitative packaging technology, and in particular to a corn chip quantitative packaging machine. Background Technology
[0002] Corn chips are a new type of fast food with a long shelf life and easy portability. They can be eaten directly or processed into other foods. They can be mixed with cold milk and yogurt. As a breakfast food, corn chips are a popular cereal snack worldwide. During the production and processing, seasonings are added for flavoring, and they are shaped through frying, baking, etc., giving them a crispy texture and providing consumers with a pleasant eating experience.
[0003] Because of the crispy nature of corn chips, they are prone to breaking into many pieces during production and processing. These fragments mixed in with the finished product can affect product quality and reduce its quality. Excessive seasonings can also adhere to the surface, affecting the eating experience. Most existing corn chip quantitative packaging machines directly package the finished product in fixed quantities. However, the fragments and excess seasonings mixed in with the finished product are not screened out in time, which can easily lead to lower product quality and make quality control difficult.
[0004] Therefore, those skilled in the art have provided a corn flake quantitative packaging machine to solve the problems mentioned in the background art. Utility Model Content
[0005] In order to improve the existing corn chip quantitative packaging machines, most of which directly package the finished product in quantitative form, and fail to screen out the fragments and excess seasonings mixed in with the finished product in time, the product quality is likely to be low and it is not conducive to quality control. This utility model provides a corn chip quantitative packaging machine.
[0006] This utility model provides a corn flake quantitative packaging machine, which adopts the following technical solution:
[0007] A corn flake quantitative packaging machine includes a base, a storage mechanism on one side of the base, the storage mechanism including a fixing ring fixedly connected to the base, a storage box fixedly installed on the inner wall of the fixing ring, a feed pipe connected to the top of the fixing ring, a discharge cylinder connected to the bottom of the fixing ring, an installation ring fixedly installed on the surface of one end of the discharge cylinder, a quantitative mechanism on one side of the base, the quantitative mechanism including a U-shaped plate fixedly connected to the base, an L-shaped plate fixedly installed on the bottom of the U-shaped plate, and an electric push rod fixedly installed on one side of the base. The output end of the electric push rod is fixedly mounted with a T-shaped plate. A sealing plate is fixedly mounted on the top of the T-shaped plate. A metering cylinder is connected to the bottom of the sealing plate. The T-shaped plate is fixedly connected to the surface of the metering cylinder. A filter plate is rotatably connected to the bottom of the metering cylinder. A collection box is connected to the bottom of the L-shaped plate. A discharge pipe is connected to the bottom of the collection box. A conveying mechanism is provided on the top of the machine base. The conveying mechanism includes a protective plate. A servo motor is fixedly mounted on one side of the protective plate. A conveyor belt is rotatably connected to the bottom of the protective plate. Supports are fixedly mounted on all four sides of the bottom of the protective plate.
[0008] By adopting the above technical solution, a storage mechanism is set up, in which the storage box facilitates the temporary storage of corn chips and the subsequent quantitative screening. A quantitative mechanism is set up, in which the corn chips fall into the quantitative cylinder for quantitative measurement when the quantitative cylinder is aligned with the feeding cylinder. The filter plate can screen out the fragments and excess seasonings mixed in with the corn chips, which helps to improve the quality of the product. At the same time, the filter plate can keep the corn chips in the quantitative cylinder quantitatively measured and prevent them from falling. Opening the electric push rod pushes the T-shaped plate forward, causing the sealing plate to slide forward along the inner wall of the U-shaped plate. When the sealing plate moves forward, it can keep the feeding cylinder closed and prevent the corn chips from scattering. When the quantitative cylinder moves forward to the bottom and leaves the L-shaped plate, the filter plate falls and the corn chips in the quantitative cylinder fall for packaging. The impurity collection box can collect the excess seasonings and corn fragments after screening for centralized processing. By setting up a conveying mechanism, in which the servo motor can drive the conveyor belt to rotate, it is convenient to place the packaging bags for conveying and improve work efficiency.
[0009] Optionally, a guide plate is fixedly installed at the bottom of the inner cavity of the storage box, and the guide plate is made of food-grade stainless steel.
[0010] By adopting the above technical solution, the guide plate facilitates the corn flakes to slide into the feeding cylinder, avoiding the presence of residual material in the storage box.
[0011] Optionally, the inner wall of the U-shaped plate is provided with grooves on both sides, and the bottom of the L-shaped plate is provided with through holes.
[0012] By adopting the above technical solution, the sealing plate can be positioned and guided by the chute, so that the sealing plate slides in contact with the feeding cylinder, and the through hole facilitates the falling of excess seasonings and fragments after screening into the collection box for centralized processing.
[0013] Optionally, the sealing plate is slidably connected to the inner wall of the U-shaped plate, and a through hole is provided on one side of the sealing plate.
[0014] By adopting the above technical solution, the corn flakes can fall into the metering cylinder through the through hole. When the electric push rod pushes the sealing plate forward, the sealing plate can maintain the sealing of the mounting ring and prevent the corn flakes from scattering.
[0015] Optionally, the diameter of the filter plate is larger than that of the metering cylinder and the collection box, and a valve is provided in the inner cavity of the discharge pipe.
[0016] By adopting the above technical solution, the large diameter can prevent the filter plate from getting stuck in the metering cylinder or the collection box, thus avoiding affecting the operation of the component and improving work efficiency. The control valve can be opened to centrally process the collected residue.
[0017] Optionally, four legs are fixedly installed at the four corners of the bottom of the L-shaped plate.
[0018] By adopting the above technical solution, the four support legs can enhance the support for the equipment components and increase stability.
[0019] Optionally, the number of protective plates is two, and the number of brackets is four.
[0020] By adopting the above technical solution, the two protective plates can stabilize the packaging bags placed on the conveyor belt, preventing them from tipping over and affecting the packaging, while the four supports facilitate the support and stability of the conveying mechanism.
[0021] In summary, this utility model has the following beneficial effects:
[0022] 1. This utility model incorporates a storage mechanism, where a storage bin facilitates temporary storage of corn chips, enabling subsequent quantitative screening. A quantitative mechanism allows corn chips to fall into the cylinder for quantitative measurement when the metering cylinder aligns with the feeding cylinder. A filter plate separates any fragments and excess seasoning from the corn chips, improving product quality. Simultaneously, the filter plate maintains a measured quantity of corn chips within the metering cylinder, preventing them from falling. An electric push rod pushes the T-shaped plate forward, causing the sealing plate to slide forward along the inner wall of the U-shaped plate. This forward movement of the sealing plate keeps the feeding cylinder closed, preventing corn chips from scattering. When the metering cylinder reaches the bottom and leaves the L-shaped plate, the filter plate falls, allowing the corn chips to fall and be packaged. A collection box collects excess seasoning and corn fragments after screening for centralized processing. A conveying mechanism, where a servo motor drives the conveyor belt, facilitates the placement and transport of packaging bags, improving work efficiency.
[0023] 2. This utility model uses a guide plate to facilitate the sliding of corn flakes into the feeding cylinder, avoiding residual material in the storage bin. A sliding groove positions and guides the sealing plate, allowing it to slide smoothly against the feeding cylinder. Through holes facilitate the collection of excess seasonings and fragments after screening into a collection bin for centralized processing. Through these through holes, corn flakes can fall into the metering cylinder. When the electric push rod moves the sealing plate forward, it maintains the sealing ring's closure, preventing corn flakes from scattering. The large diameter prevents the filter plate from getting stuck in the metering cylinder or collection bin, thus improving efficiency. Opening the control valve allows for centralized processing of collected residues. Four support legs enhance the support of the equipment components, increasing stability. Two protective plates stabilize the packaging bags placed on the conveyor belt, preventing tipping and affecting dispensing. Four supports facilitate the support and stability of the conveying mechanism. Attached Figure Description
[0024] Figure 1 This is an isometric view of the present invention.
[0025] Figure 2 This is a cross-sectional view of the structure of this utility model.
[0026] Figure 3 This is an enlarged structural schematic diagram of point A of this utility model.
[0027] Figure 4 This is a side view of the structure of this utility model.
[0028] Figure 5 This is an isometric view of the quantitative mechanism component of this utility model.
[0029] Explanation of reference numerals in the attached figures:
[0030] 1. Base; 2. Material storage mechanism; 201. Fixing ring; 202. Material storage box; 203. Feed pipe; 204. Discharge cylinder; 205. Mounting ring; 3. Metering mechanism; 301. U-shaped plate; 302. L-shaped plate; 303. Electric push rod; 304. T-shaped plate; 305. Sealing plate; 306. Metering cylinder; 307. Filter plate; 308. Impurity collection box; 309. Discharge pipe; 310. Support leg; 4. Conveying mechanism; 401. Protective plate; 402. Servo motor; 403. Conveyor belt; 404. Support frame. Detailed Implementation
[0031] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.
[0032] Example 1:
[0033] Please refer to Figure 1-5 A metering mechanism 3 is provided on one side of the base 1. The metering mechanism 3 includes a U-shaped plate 301, which is fixedly connected to the base 1. An L-shaped plate 302 is fixedly installed at the bottom of the U-shaped plate 301. An electric push rod 303 is fixedly installed on one side of the base 1. A T-shaped plate 304 is fixedly installed at the output end of the electric push rod 303. A sealing plate 305 is fixedly installed at the top of the T-shaped plate 304. A metering cylinder 306 is connected to the bottom of the sealing plate 305. The surfaces of the T-shaped plate 304 and the metering cylinder 306 are fixedly connected. Next, a filter plate 307 is rotatably connected to the bottom of the metering cylinder 306, a collection box 308 is connected to the bottom of the L-shaped plate 302, and a discharge pipe 309 is connected to the bottom of the collection box 308. Sliding grooves are provided on both sides of the inner wall of the U-shaped plate 301, and a through hole is provided at the bottom of the L-shaped plate 302. The sealing plate 305 is slidably connected to the inner wall of the U-shaped plate 301, and a through hole is provided on one side of the sealing plate 305. The diameter of the filter plate 307 is larger than that of the metering cylinder 306 and the collection box 308, and a valve is provided in the inner cavity of the discharge pipe 309.
[0034] In this embodiment: By setting a metering mechanism 3, when the metering cylinder 306 is aligned with the feeding cylinder 204, the corn chips fall into the metering cylinder 306 for metering. The filter plate 307 can sieve the fragments and excess seasoning mixed in with the corn chips, which helps to improve the quality of the product. At the same time, the filter plate 307 can keep the corn chips in the metering cylinder 306 metered and prevent them from falling. When the electric push rod 303 is opened, it pushes the T-shaped plate 304 forward, causing the sealing plate 305 to slide forward along the inner wall of the U-shaped plate 301. When the sealing plate 305 moves forward, it can keep the feeding cylinder 204 closed and prevent the corn chips from scattering. When the metering cylinder 306 moves forward to the bottom and leaves the L-shaped plate 302, the filter plate 307 falls down, allowing the corn chips in the metering cylinder 306 to fall and be packaged. The collection box 308 can collect excess seasonings and corn fragments after screening for centralized processing. The chute can position and guide the sealing plate 305, allowing it to slide against the feed cylinder 204. The through hole facilitates the falling of excess seasonings and fragments after screening into the collection box 308 for centralized processing. Through the through hole, corn flakes can fall into the metering cylinder 306. When the electric push rod 303 pushes the sealing plate 305 forward, the sealing plate 305 can maintain the sealing of the mounting ring 205 to prevent the corn flakes from scattering. The large diameter can prevent the filter plate 307 from getting stuck in the metering cylinder 306 or the collection box 308, affecting the operation of the components and improving work efficiency. The control valve can be opened to centrally process the collected residues.
[0035] Example 2:
[0036] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 A corn flake quantitative packaging machine includes a base 1, a storage mechanism 2 on one side of the base 1, a fixing ring 201 fixedly connected to the base 1, a storage box 202 fixedly installed on the inner wall of the fixing ring 201, a feed pipe 203 connected to the top of the fixing ring 201, a discharge cylinder 204 connected to the bottom of the fixing ring 201, an installation ring 205 fixedly installed on the surface of one end of the discharge cylinder 204, and a guide plate fixedly installed at the bottom of the inner cavity of the storage box 202. The guide plate is made of food-grade stainless steel. Four support legs 310 are fixedly installed at the four corners of the bottom of the mold plate 302. The top of the base 1 is provided with a conveying mechanism 4, which includes a protective plate 401. A servo motor 402 is fixedly installed on one side of the protective plate 401. A conveyor belt 403 is rotatably connected to the bottom of the protective plate 401. Supports 404 are fixedly installed around the bottom of the protective plate 401. There are two protective plates 401 and four supports 404.
[0037] In this embodiment: By setting up a storage mechanism 2, the storage bin 202 facilitates the temporary storage of corn flakes, which is beneficial for the next step of quantitative screening. The guide plate facilitates the corn flakes to slide into the feed cylinder 204, avoiding residual material in the storage bin 202. The four support legs 310 can enhance the support of the equipment components and increase stability. By setting up a conveying mechanism 4, the servo motor 402 can drive the conveyor belt 403 to rotate, which facilitates the placement and conveying of packaging bags and improves work efficiency. The two protective plates 401 can stabilize the packaging bags placed on the conveyor belt 403 and prevent them from tipping over and affecting the packaging. The four supports 404 facilitate the support and stability of the conveying mechanism 4.
[0038] The implementation principle of this utility model is as follows: During use, corn flakes are added to the storage box 202 through the feed pipe 203 for temporary storage. After a certain amount is stored, they fall into the discharge cylinder 204 through the guide plate at the bottom of the storage box 202. Opening the output end of the electric push rod 303 causes the T-shaped plate 304 to drive the sealing plate 305 to slide along the groove on the inner wall of the U-shaped plate 301, aligning the through hole on the sealing plate 305 with the discharge cylinder 204. Since the through hole of the sealing plate 305 connects to the metering cylinder 306, the metering cylinder 306 can be aligned with the discharge cylinder 204. The corn flakes in the discharge cylinder 204 fall into the metering cylinder 306 for metering. At this time, a filter plate 307 is rotatably connected to the bottom of the metering cylinder 306. Corn fragments and excess seasoning in the metering cylinder 306 fall through the filter plate 307 into the collection box 308 for collection. Simultaneously, the bottom of the L-shaped plate 302 can provide... Support is provided to prevent the filter plate 307 from loosening and falling. When the corn chips fill the metering cylinder 306, the output end of the electric push rod 303 extends forward, pushing the T-shaped plate 304 to drive the sealing plate 305 and the filter plate 307 to slide forward along the groove of the U-shaped plate 301. When sliding forward, the other half of the sealing plate 305 is a flat plate, which can close the feeding cylinder 204 to prevent the corn chips in the feeding cylinder 204 from scattering. When the bottom of the metering cylinder 306 moves out of the L-shaped plate 302, the bottom of the filter plate 307 is unsupported and falls, causing the corn chips in the metering cylinder 306 to fall into the packaging bag on the lower conveyor belt 403. Opening the valve of the discharge pipe 309 can clean the corn fragments and excess seasoning in the collection box 308. Turning on the servo motor 402 makes the conveyor belt 403 rotate, which can transport the packaging bag on the conveyor belt 403. The protective plates 401 on both sides prevent the packaging bag from tipping over.
[0039] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.
Claims
1. A corn flake quantitative packaging machine, comprising a machine base (1), characterized in that: A storage mechanism (2) is provided on one side of the base (1). The storage mechanism (2) includes a fixing ring (201). The fixing ring (201) is fixedly connected to the base (1). A storage box (202) is fixedly installed on the inner wall of the fixing ring (201). A feed pipe (203) is connected to the top of the fixing ring (201). A discharge cylinder (204) is connected to the bottom of the fixing ring (201). An installation ring (205) is fixedly installed on the surface of one end of the discharge cylinder (204). A metering mechanism (3) is provided on one side of the base (1). The metering mechanism (3) includes a U-shaped plate (301). The U-shaped plate (301) is fixedly connected to the base (1). An L-shaped plate (302) is fixedly installed at the bottom of the U-shaped plate (301). An electric push rod (303) is fixedly installed on one side of the base (1). A T-shaped plate (304) is fixedly installed at the output end of the electric push rod (303). A sealing plate (305) is fixedly installed at the top of the T-shaped plate (304). A metering cylinder (306) is connected to the bottom of the sealing plate (305). The T-shaped plate (304) is fixedly connected to the surface of the metering cylinder (306). A filter plate (307) is rotatably connected to the bottom of the metering cylinder (306). A collection box (308) is connected to the bottom of the L-shaped plate (302). A discharge pipe (309) is connected to the bottom of the collection box (308). The top of the base (1) is provided with a conveying mechanism (4), which includes a protective plate (401). A servo motor (402) is fixedly installed on one side of the protective plate (401), and a conveyor belt (403) is rotatably connected to the bottom of the protective plate (401). Supports (404) are fixedly installed around the bottom of the protective plate (401).
2. The corn flake quantitative packaging machine according to claim 1, characterized in that: A guide plate is fixedly installed at the bottom of the inner cavity of the storage box (202), and the guide plate is made of food-grade stainless steel.
3. The corn flake quantitative packaging machine according to claim 1, characterized in that: The inner walls of the U-shaped plate (301) are provided with sliding grooves on both sides, and the bottom of the L-shaped plate (302) is provided with through holes.
4. A corn flake quantitative packaging machine according to claim 1, characterized in that: The sealing plate (305) is slidably connected to the inner wall of the U-shaped plate (301), and a through hole is provided on one side of the sealing plate (305).
5. A corn flake quantitative packaging machine according to claim 1, characterized in that: The diameter of the filter plate (307) is larger than that of the metering cylinder (306) and the collection box (308), and a valve is provided at the bottom of the discharge pipe (309).
6. A corn flake quantitative packaging machine according to claim 1, characterized in that: The four corners of the bottom of the L-shaped plate (302) are all fixedly installed with support legs (310), and the number of support legs (310) is four.
7. A corn flake quantitative packaging machine according to claim 1, characterized in that: The number of protective plates (401) is two, and the number of brackets (404) is four.