Artificial quartz stone plate packaging machine

By designing an automated artificial quartz slab packaging machine, which utilizes components such as vacuum suction cups and electric push rods to achieve automatic unfolding and conveying of slab packaging boxes, the problem of high labor intensity in existing technologies has been solved, and the degree of mechanization and production efficiency have been improved.

CN223508619UActive Publication Date: 2025-11-04GUANGZHOU GELANDY NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422860627.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-11-04
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

Existing artificial stone packaging equipment uses a semi-manual, semi-mechanized operation, which involves a large amount of labor. It is necessary to increase the degree of mechanization to reduce the amount of labor.

Method used

Design a packaging machine for artificial quartz stone slabs, using components such as flat vacuum suction cups, baffles, electric push rods, and photoelectric sensors to achieve automatic unfolding and conveying of slab packaging boxes, replacing manual operation.

Benefits of technology

The packaging of sheet materials has achieved a high degree of mechanization, reducing labor and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an artificial quartz stone plate packaging machine, which belongs to the technical field of artificial quartz stone plate production equipment and comprises a machine table, a flat plate type vacuum sucker, a first left baffle, a first right baffle, a second left baffle, a second right baffle, a plate packaging box conveying belt, a vacuum pump, a plate packaging box unfolding push plate and an electric push rod. The flat plate type vacuum chuck is connected with the vacuum pump through a pipeline, the first left baffle and the first right baffle are arranged on the machine table and correspondingly installed on the two sides of the flat plate type vacuum chuck in parallel, and the second left baffle and the second right baffle are arranged on the two sides of the flat plate type vacuum chuck. The plate packaging box unfolding and pushing plate is installed at the end of the electric push rod and located between the first right baffle and the second right baffle. The plate packaging box conveying belt is used for conveying plate packaging boxes to the flat plate type vacuum suction cups.
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Description

Technical Field

[0001] This utility model relates to the technical field of artificial stone slab production equipment, specifically to an artificial quartz stone slab packaging machine. Background Technology

[0002] Resin-based artificial stone typically uses unsaturated polyester resin as a binder, mixed with natural marble chips, quartz sand, calcite, stone powder, or other inorganic fillers in a specific ratio. Additives such as catalysts, curing agents, and pigments are then added. The process involves mixing, spreading, shaping, slitting into slabs, drying, curing, and surface polishing. After surface polishing, packaging begins. Current packaging equipment for artificial stone slabs uses a semi-manual, semi-mechanized approach. Manual labor is required to unfold the sheet-like boxes and place them onto the equipment, which then feeds the slabs into the boxes via a conveyor belt. This feeding process still requires manual assistance, making it labor-intensive and requiring improvement. Utility Model Content

[0003] The purpose of this utility model is to provide a packaging machine for artificial quartz stone slabs with a high degree of mechanization and low labor intensity.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0005] A packaging machine for artificial quartz stone slabs includes a machine base, a flat vacuum suction cup, a first left baffle, a first right baffle, a second left baffle, a second right baffle, a slab packaging box conveyor belt, a vacuum pump, a slab packaging box unfolding push plate, and an electric push rod. The flat vacuum suction cup is connected to the vacuum pump via a pipeline and is mounted on the machine base. The first left baffle and the first right baffle are mounted on the machine base and are installed parallel to each other on both sides of the flat vacuum suction cup. The second left baffle and the second right baffle are mounted on the machine base and are installed parallel to each other on the flat vacuum suction cup. The gaps between the first left baffle and the first right baffle, and the gaps between the second left baffle and the second right baffle, on both sides of the plate-type vacuum suction cup are equal to the width of the sheet metal packaging box before unfolding. The sheet metal packaging box unfolding push plate is installed at the end of the electric push rod and is located between the first right baffle and the second right baffle, or between the first left baffle and the second left baffle. The sheet metal packaging box conveyor belt is located at one end of the machine base and close to the first left baffle and the first right baffle. The sheet metal packaging box conveyor belt is used to transport the sheet metal packaging box onto the plate-type vacuum suction cup.

[0006] Furthermore, the machine base is provided with a support frame, and the electric push rod is mounted on the support frame.

[0007] Furthermore, the first left baffle and the second left baffle are tightly attached to the side wall of the flat vacuum suction cup.

[0008] Furthermore, the corresponding sides of the first left baffle and the first right baffle, and near the output end of the conveyor belt for the sheet packaging box, are provided with sheet packaging box guide slopes.

[0009] Furthermore, the machine is equipped with a control box and a through-beam photoelectric sensor A. When the board packaging box moves onto the flat vacuum suction cup, the through-beam photoelectric sensor A transmits information to the control box. The control box starts the vacuum pump and the electric push rod. Under the action of the vacuum pump, the bottom surface of the board packaging box is sucked up by the flat vacuum suction cup. The electric push rod pushes the board packaging box to unfold the push plate. The unfolding push plate pushes one side of the board packaging box, causing the upper surface of the board packaging box to gradually move upward.

[0010] Furthermore, the infrared emitting end and the infrared receiving end of the through-beam photoelectric sensor A are respectively installed on the second left baffle and the second right baffle.

[0011] Furthermore, the machine is equipped with a through-beam photoelectric sensor B. When the upper surface of the board packaging box moves to the maximum position, the board packaging box is fully unfolded. The through-beam photoelectric sensor B transmits the information to the control box, and the control box closes the electric push rod.

[0012] Furthermore, the infrared emitting end and the infrared receiving end of the through-beam photoelectric sensor B are respectively installed on the first left baffle and the first right baffle.

[0013] Furthermore, the conveyor belt of the sheet packaging box has multiple horizontal push blocks that are perpendicular to the moving direction of the conveyor belt. The distance between two adjacent horizontal push blocks is greater than the length of the sheet packaging box. The horizontal push blocks are used to push the sheet packaging box onto the flat vacuum suction cup.

[0014] The beneficial effects of this utility model are as follows:

[0015] This application is for a packaging machine for large-area quartz stone slabs. It replaces manual operation and solves the problem of high labor intensity in existing technologies. It features simple structure, high degree of mechanization, and low labor intensity. Attached Figure Description

[0016] The present invention will be further described with reference to the accompanying drawings, but the embodiments in the drawings do not constitute any limitation on the present invention. For those skilled in the art, other drawings can be obtained based on the following drawings without creative effort:

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 for Figure 1 The side view shown;

[0019] Figure 3 for Figure 1 The top view shown;

[0020] Figure 4 for Figure 1 The image shows the state of the board packaging box after it has been opened.

[0021] In the diagram: 1. Machine base; 2. Flat vacuum suction cup; 3. First left baffle; 4. First right baffle; 5. Second left baffle; 6. Second right baffle; 7. Sheet packaging box conveyor belt; 8. Vacuum pump; 9. Sheet packaging box unfolding push plate; 10. Electric push rod; 11. Sheet packaging box; 12. Support frame; 13. Sheet packaging box guide slope; 14. Control box; 15. Through-beam photoelectric sensor A; 16. Through-beam photoelectric sensor B; 17. Horizontal push block; 18. Vacuum suction hole. Detailed Implementation

[0022] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of this application can be combined with each other.

[0023] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper surface", "lower surface", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "forward", "reverse", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0024] like Figure 1 , Figure 2 , Figure 3 , Figure 4As shown, a packaging machine for artificial quartz stone slabs includes a machine base 1, a flat vacuum suction cup 2, a first left baffle 3, a first right baffle 4, a second left baffle 5, a second right baffle 6, a slab packaging box conveyor belt 7, a vacuum pump 8, a slab packaging box unfolding push plate 9, and an electric push rod 10. The flat vacuum suction cup 2 is connected to the vacuum pump 8 via a pipeline, and two rows of vacuum suction holes 18 are distributed on the surface of the flat vacuum suction cup 2. The flat vacuum suction cup 2 is mounted on the machine base 1, and the first left baffle 3 and the first right baffle 4 are mounted on the machine base 1 and installed parallel to each other on both sides of the flat vacuum suction cup 2. The second left baffle 5 and the second right baffle 6 are mounted on the machine base 1. Plate 5 and the second right baffle 6 are mounted on the machine base 1 and installed parallel to each other on both sides of the flat vacuum suction cup 2. The gap between the first left baffle 3 and the first right baffle 4, and the gap between the second left baffle 5 and the second right baffle 6, are equal to the width of the board packaging box before unfolding. The board packaging box unfolding push plate 9 is installed at the end of the electric push rod 10 and is located between the first right baffle 4 and the second right baffle 6. The board packaging box conveyor belt 7 is located at one end of the machine base 1 and close to the first left baffle 3 and the first right baffle 4. The board packaging box conveyor belt 7 is used to transport the board packaging box 11 onto the flat vacuum suction cup 2.

[0025] A support frame 12 is provided on the machine base 1, and the electric push rod 10 is installed on the support frame 12.

[0026] The first left baffle 3 and the second left baffle 4 are tightly attached to the side wall of the flat vacuum suction cup 2.

[0027] A board packaging box guide slope 13 is provided on the corresponding side of the first left baffle 3 and the first right baffle 4 and near the output end of the board packaging box conveyor belt 7.

[0028] A control box 14 and a through-beam photoelectric sensor A15 are installed on the machine base 1. When the sheet packaging box 11 moves onto the flat vacuum suction cup 2, the through-beam photoelectric sensor A15 transmits information to the control box 14. The control box 14 starts the vacuum pump 8 and the electric push rod 10. Under the action of the vacuum pump 8, the bottom surface of the sheet packaging box 11 is sucked up by the flat vacuum suction cup 2. The electric push rod 10 pushes the sheet packaging box unfolding push plate 9, which pushes one side of the sheet packaging box 11, causing the upper surface of the sheet packaging box 11 to gradually move upward. The infrared emitting end and the infrared receiving end of the through-beam photoelectric sensor A15 are respectively installed on the second left baffle 5 and the second right baffle 6.

[0029] A through-beam photoelectric sensor B16 is installed on the machine base 1. When the upper surface of the board packaging box 11 moves to its maximum position, the board packaging box is fully opened, and the through-beam photoelectric sensor B16 transmits information to the control box 14. The control box 14 then closes the electric push rod 10. The infrared emitting end and the infrared receiving end of the through-beam photoelectric sensor B16 are respectively installed on the first left baffle 3 and the first right baffle 4.

[0030] The conveyor belt 7 for the sheet packaging box has multiple horizontal push blocks 17 that are perpendicular to the direction of movement of the conveyor belt. The distance between two adjacent horizontal push blocks 17 is greater than the length of the sheet packaging box 11. The horizontal push blocks 17 are used to push the sheet packaging box onto the flat vacuum suction cup.

[0031] Working Principle: This machine unfolds sheet-like packaging boxes into a rectangular structure. During unfolding, one side of the sheet-like packaging box is blocked by a baffle. Simultaneously, a flat vacuum suction cup 2 holds the bottom of the sheet-like packaging box in place. An electric push rod 10 drives the packaging box unfolding push plate, which pushes the packaging box to the other side, thus unfolding the sheet-like packaging box into a rectangular structure. Subsequently, driven by a conveyor belt, the artificial quartz stone slabs on the conveyor belt are fed into the packaging box. It replaces manual operation, solving the problem of high labor intensity in existing technologies, and features simple structure, high degree of mechanization, and low labor intensity.

[0032] Furthermore, those skilled in the art can combine and integrate the different embodiments or examples described herein, as well as the features of those different embodiments or examples, without contradiction. Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present invention.

Claims

1. A packaging machine for artificial quartz stone slabs, characterized in that: The device includes a machine base, a flat vacuum suction cup, a first left baffle, a first right baffle, a second left baffle, a second right baffle, a sheet packaging box conveyor belt, a vacuum pump, a sheet packaging box unfolding push plate, and an electric push rod. The flat vacuum suction cup is connected to the vacuum pump through a pipeline. The flat vacuum suction cup is mounted on the machine base. The first left baffle and the first right baffle are mounted on the machine base and are installed parallel to each other on both sides of the flat vacuum suction cup. The second left baffle and the second right baffle are mounted on the machine base and are installed parallel to each other on both sides of the flat vacuum suction cup. The gap between the first left baffle and the first right baffle, and the gap between the second left baffle and the second right baffle, are equal to the width of the sheet packaging box before unfolding. The sheet metal packaging box unfolding push plate is installed at the end of the electric push rod and is located between the first right baffle and the second right baffle, or between the first left baffle and the second left baffle; the sheet metal packaging box conveyor belt is located at one end of the machine and close to the first left baffle and the first right baffle, and the sheet metal packaging box conveyor belt is used to transport the sheet metal packaging box onto the flat vacuum suction cup.

2. The artificial quartz stone slab packaging machine according to claim 1, characterized in that: The machine base is equipped with a support frame, and the electric push rod is mounted on the support frame.

3. The artificial quartz stone slab packaging machine according to claim 2, characterized in that: The first left baffle and the second left baffle are tightly attached to the side wall of the flat vacuum suction cup.

4. The artificial quartz stone slab packaging machine according to claim 3, characterized in that: The first left baffle and the first right baffle have corresponding sides with inclined guide surfaces for the packaging boxes near the output end of the conveyor belt.

5. The artificial quartz stone slab packaging machine according to claim 4, characterized in that: The machine is equipped with a control box and a through-beam photoelectric sensor A. When the board packaging box moves onto the flat vacuum suction cup, the through-beam photoelectric sensor A transmits information to the control box. The control box starts the vacuum pump and the electric push rod. Under the action of the vacuum pump, the bottom surface of the board packaging box is sucked up by the flat vacuum suction cup. The electric push rod pushes the board packaging box to unfold the push plate. The unfolding push plate pushes one side of the board packaging box, causing the upper surface of the board packaging box to gradually move upward.

6. The artificial quartz stone slab packaging machine according to claim 5, characterized in that: The infrared emitter and receiver of the through-beam photoelectric sensor A are respectively mounted on the second left baffle and the second right baffle.

7. The artificial quartz stone slab packaging machine according to claim 6, characterized in that: The machine is equipped with a through-beam photoelectric sensor B. When the upper surface of the board packaging box moves to the maximum position, the board packaging box is fully opened. The through-beam photoelectric sensor B transmits the information to the control box, and the control box closes the electric push rod.

8. The artificial quartz stone slab packaging machine according to claim 7, characterized in that: The infrared emitter and infrared receiver of the through-beam photoelectric sensor B are respectively mounted on the first left baffle and the first right baffle.

9. The artificial quartz stone slab packaging machine according to claim 8, characterized in that: The conveyor belt for the sheet packaging box has multiple horizontal push blocks spaced apart on its surface, perpendicular to the direction of movement of the conveyor belt. The distance between two adjacent horizontal push blocks is greater than the length of the sheet packaging box. The horizontal push blocks are used to push the sheet packaging box onto the flat vacuum suction cup.