Tray mechanism

By using the interlocking connection between the secondary pad and the main pad, and the slide rail slider structure, the problem of the difficulty in adjusting the existing tray mechanism is solved, enabling rapid adaptation and stable positioning of multi-specification battery modules, and improving processing efficiency.

CN223508748UActive Publication Date: 2025-11-04UNITED WINNERS LASER CO LTD
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Patent Information

Application Number
CN202423050632.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-04
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The existing tray mechanism requires special tools to loosen and adjust the fixing screws when changing models, which is difficult to adjust and makes it hard to adapt to the processing of battery modules of various specifications.

Method used

The auxiliary pad is positioned close to or away from the main pad along the second direction and fixed by engaging with the first positioning rack and the fixed rack. Combined with the slide rail slider and buffer, the battery module can be stably positioned and finely adjusted.

Benefits of technology

It enables rapid adjustment of the tray mechanism and adaptability to different battery module specifications, making operation more convenient and improving the flexibility and efficiency of battery module processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a tray mechanism. The tray mechanism comprises a tray rack; the main filler strip is arranged on the tray rack and extends in the first direction; the auxiliary filler strips are arranged on the tray frame and are parallel to the main filler strips, the auxiliary filler strips can be close to or away from the main filler strips in the second direction, the battery modules are in lap joint with the main filler strips and the auxiliary filler strips adjacent to the main filler strips, the first direction and the second direction are parallel to the upper surface of the tray frame, the first direction is perpendicular to the second direction, and the second direction is perpendicular to the first direction. A first fixing rack extending in the second direction is arranged on the tray frame, a first positioning assembly matched with the first fixing rack is arranged on the auxiliary filler strip, and the first positioning assembly comprises a first positioning rack capable of being connected to the first fixing rack in a clamped mode. The auxiliary filler strip is fixed in the mode that the first positioning rack and the first fixing rack are meshed and clamped, and compared with a traditional mode that rows of threaded holes are matched with kidney-shaped groove holes, operation is more convenient.
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Description

Technical Field

[0001] This utility model relates to the field of battery production equipment technology, and in particular to a tray mechanism. Background Technology

[0002] Existing battery modules are carried on trays during processes such as positive and negative terminal cleaning and series welding of polarity connection conductive sheets on the production line. These trays utilize rows of compatible adjustment threaded holes on the bottom plate and elongated slotted holes machined into the corresponding mounting brackets to accommodate different sized battery cell modules and enable micro-adjustment. However, changing the shape of this type of tray requires special tools to loosen and remove all the fixing screws on the adjustable side, then adjusting the side to the appropriate threaded hole, reinstalling all the fixing screws on the mounting bracket, and finally adjusting using the slotted holes on the mounting bracket to accommodate the changed battery cell module. This adjustment process is quite complex. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a tray mechanism that is easy to adjust and can adapt to the processing of battery modules of various specifications.

[0004] The embodiments of this utility model are achieved through the following technical solutions:

[0005] A tray mechanism includes: a tray frame; a main pad strip disposed on the tray frame and extending along a first direction; and a secondary pad strip disposed on the tray frame and parallel to the main pad strip, the secondary pad strip being able to approach or move away from the main pad strip along a second direction, a battery module being attached to the main pad strip and the secondary pad strip adjacent to the main pad strip, wherein both the first direction and the second direction are parallel to the upper surface of the tray frame, the first direction is perpendicular to the second direction, the tray frame is provided with a first fixing rack extending along the second direction, and the secondary pad strip is provided with a first positioning component adapted to the first fixing rack, the first positioning component including a first positioning rack capable of engaging with the first fixing rack.

[0006] According to a preferred embodiment, the sub-pad strip is provided with two first right-angle sliding blocks, and the battery module on the sub-pad strip is located between the two first right-angle sliding blocks. The first right-angle sliding blocks are capable of sliding along the first direction. The sub-pad strip is provided with a second fixing rack, the extension direction of the second fixing rack being parallel to the extension direction of the sub-pad strip. The first right-angle sliding block is provided with a second positioning component adapted to the second fixing rack. The second positioning component includes a second positioning rack capable of engaging with the second fixing rack.

[0007] According to a preferred embodiment, the first right-angle sliding block is provided with a first limiting surface and a second limiting surface that are perpendicular to each other. The first limiting surface corresponds to the end face of the battery module in the length direction, and the second limiting surface corresponds to the side face of the battery module in the width direction. A first buffer is provided on both the first limiting surface and the second limiting surface.

[0008] According to a preferred embodiment, the first buffer member includes a clamping plate, one end of which is hinged to a limiting surface, and a first buffer spring is provided between the clamping plate and the limiting surface; the limiting surface is the first limiting surface and the second limiting surface.

[0009] According to a preferred embodiment, the main pad strip includes a pad strip body corresponding to the secondary pad strip. The pad strip body is disposed on the tray frame. The tray frame is provided with a third fixed rack and a second right-angle sliding block. The second right-angle sliding block is provided with a third positioning component adapted to the third fixed rack. The third positioning component includes a third positioning rack that can engage with the third fixed rack.

[0010] According to a preferred embodiment, the first positioning component further includes a positioning block, the positioning block having a guide groove, the first positioning rack being at least partially slidably embedded in the guide groove, the positioning block being fitted with a support plate, the support plate being provided with a pull pin, and the pull pin being connected to the first positioning rack.

[0011] According to a preferred embodiment, a first pressure block is provided on the tray frame. The first pressure block is located at the middle of the extension direction of the pad strip body. The first pressure block corresponds to the pad strip body. A main reference block is slidably mounted on the first pressure block. A buffer spring is provided between the main reference block and the tray frame. The main reference block and the first pressure block form a limiting space for limiting the battery module.

[0012] The technical solution of this utility model embodiment has at least the following advantages and beneficial effects:

[0013] The auxiliary pad of this utility model can adapt to battery modules of different width specifications by moving closer to or further away from the main pad along the second direction. When the auxiliary pad is in the appropriate position, it is fixed by engaging the first positioning rack and the first fixing rack. Compared with the traditional method of using a row of threaded holes with a groove hole, the operation is more convenient. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 A three-dimensional structural diagram of the pallet rack provided in an embodiment of this utility model;

[0016] Figure 2 A three-dimensional structural diagram of the auxiliary pad provided in an embodiment of this utility model;

[0017] Figure 3 A schematic diagram of the assembly structure of the first pressure-bearing block and the main reference block provided for an embodiment of this utility model;

[0018] Figure 4 A three-dimensional structural diagram of the first right-angle sliding block and the second positioning component after assembly, provided for an embodiment of this utility model;

[0019] Figure 5 A three-dimensional structural diagram of the second right-angle sliding block and the third positioning component after assembly, provided in an embodiment of this utility model.

[0020] Figure 6 A three-dimensional structural diagram of the first positioning component provided in an embodiment of this utility model;

[0021] Figure 7 This is a schematic diagram of the tray mechanism assembling a single-row battery module according to an embodiment of the present invention;

[0022] Figure 8 This is a schematic diagram of the tray mechanism for assembling a dual-row battery module according to an embodiment of the present invention.

[0023] Icons: 1. Tray frame; 11. First fixed rack; 2. Main pad; 21. Pad body; 22. Third fixed rack; 23. Second right-angle sliding block; 24. First pressure block; 25. Main reference block; 26. Second buffer spring; 3. Secondary pad; 30. First positioning component; 301. Positioning block; 3010. Guide groove; 302. Support plate; 31. First positioning rack; 32. Second fixed rack; 33. Second positioning rack; 330. Second positioning component; 34. First right-angle sliding block; 341. First limiting surface; 342. Second limiting surface; 343. Clamping plate; 344. First buffer spring; 35. Third positioning component; 351. Third positioning rack; 41. Single-row battery module; 42. Double-row battery module; X, First direction; Y, Second direction. Detailed Implementation

[0024] To better understand and implement this invention, the technical solutions in the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings.

[0025] In the description of this utility model, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

[0027] Please refer to Figures 1 to 8 A tray mechanism includes a tray frame 1, a main pad strip 2, and a secondary pad strip 3. The main pad strip 2 is disposed on the tray frame 1 and extends along a first direction X. The secondary pad strip 3 is disposed on the tray frame 1 and parallel to the main pad strip 2. The secondary pad strip 3 can move closer to or further away from the main pad strip 2 along a second direction Y. A battery module is attached to the main pad strip 2 and the secondary pad strip 3 adjacent to the main pad strip 2. Both the first direction X and the second direction Y are parallel to the upper surface of the tray frame 1, and the first direction X is perpendicular to the second direction Y. The tray frame 1 is provided with a first fixing rack 11 extending along the second direction Y. The secondary pad strip 3 is provided with a first positioning component 30 adapted to the first fixing rack 11. The first positioning component 30 includes a first positioning rack 31 capable of engaging with the first fixing rack 11. Figure 1 and Figure 7 As shown, the first direction X is parallel to the length direction of the battery module, and the second direction Y is parallel to the width direction of the battery module. In this embodiment, there is one main pad 2 and two auxiliary pads 3. The main pad 2 is positioned between the two auxiliary pads 3, allowing for simultaneous operation of two battery modules. During use, the auxiliary pads 3 move closer to or further away from the main pad 2 along the second direction Y to accommodate battery modules of different widths. When the auxiliary pad 3 is in the appropriate position, it is fixed by engaging the first positioning rack 31 with the first fixing rack 11. This method is more convenient than the traditional method of using rows of threaded holes with grooved holes.

[0028] In this embodiment, the secondary pad 3 is slidably connected to the tray frame 1 via a slide rail slider, so that the secondary pad 3 moves closer to or further away from the main pad 2 along the second direction Y.

[0029] Furthermore, the secondary pad 3 is provided with two first right-angle sliding blocks 34, and the battery module on the secondary pad 3 is positioned between the two first right-angle sliding blocks 34. The first right-angle sliding blocks 34 can slide along the first direction X. The secondary pad 3 is provided with a second fixed rack 32, the extension direction of the second fixed rack 32 being parallel to the extension direction of the secondary pad 3. The first right-angle sliding block 34 is provided with a second positioning component 330 adapted to the second fixed rack 32. The second positioning component 330 includes a second positioning rack 33 that can be engaged with the second fixed rack 32. Here, the first right-angle sliding block 34 is used to limit the battery module in the length direction of the battery module. As before, the positioning and fine adjustment of the first right-angle sliding block 34 are achieved by rack engagement. In this embodiment, the first right-angle sliding block 34 is slidably connected to the secondary pad 3 through a slide rail slider assembly.

[0030] like Figure 4 As shown, the first right-angle sliding block 34 is provided with a first limiting surface 341 and a second limiting surface 342 that are perpendicular to each other. The first limiting surface 341 corresponds to the end face of the battery module in the length direction, and the second limiting surface 342 corresponds to the side face of the battery module in the width direction. A first buffer member is provided on both the first limiting surface 341 and the second limiting surface 342. Specifically, the first buffer member includes a clamping plate 343, one end of which is hinged to the limiting surface. A first buffer spring 344 is provided between the clamping plate 343 and the limiting surface. The limiting surfaces are the first limiting surface 341 and the second limiting surface 342. When in use, after the battery module comes into contact with the clamping plate 343, the first buffer spring 344 is compressed. Therefore, when there is a slight error between different individual battery modules of the same specification (a slight error means that it does not need to be adjusted by the aforementioned gear meshing method), the first buffer spring 344 reacts to the battery module to ensure that the inherent deviation (tolerance) of different battery modules does not dynamically deviate, and always ensures the coordinate stability of different battery modules of the same specification on the tray frame 1.

[0031] The main pad strip 2 includes a pad strip body 21 corresponding to the secondary pad strip 3. The pad strip body 21 is disposed on the tray frame 1. The tray frame 1 is provided with a third fixing rack 22 and a second right-angle sliding block 23. The second right-angle sliding block 23 is provided with a third positioning component 35 adapted to the third fixing rack 22. The third positioning component 35 includes a third positioning rack 351 that can engage with the third fixing rack 22. In this embodiment, the second right-angle sliding block 23 corresponds to the first right-angle sliding block 34, as shown below. Figure 1As shown, there are two pad bodies 21, corresponding to the two sub-pads 3. The battery module is mounted on the sub-pad 3 and the corresponding pad body 21. In this embodiment, the second right-angle sliding block 23 and the first right-angle sliding block 34 have the same structure. The two second right-angle sliding blocks 23 located on the same side of the axis of the main pad 2 are integrally set, so that they can share the same third fixing rack 22 and third positioning component 35 to achieve position adjustment.

[0032] In this embodiment, the first positioning component 30, the second positioning component 330, and the third positioning component 35 have the same structure. For example... Figure 6 As shown, the first positioning component 30 is used as an example for explanation. Specifically, the first positioning component 30 also includes a positioning block 301, on which a guide groove 3010 is provided. The first positioning rack 31 is at least partially slidably embedded in the guide groove 3010. A support plate 302 is mounted on the positioning block 301, and a pull pin is disposed on the support plate 302. The pull pin is connected to the first positioning rack 31. In use, the pull pin acts on the first positioning rack 31, causing it to have a tendency to move towards the first fixed rack 11, so that the structure is stable when the first positioning rack 31 and the first fixed rack 11 are engaged. When it is necessary to adjust the position of the secondary pad 3 or the first right-angle sliding block 34, the pull pin is pulled to disengage the first positioning rack 31 from the first fixed rack 11. After adjusting the secondary pad 3 or the first right-angle sliding block 34 to the appropriate position, the pull pin is released, so that the first positioning rack 31 and the first fixed rack 11 are engaged.

[0033] Furthermore, such as Figure 1 and Figure 3 As shown, a first pressure block 24 is provided on the tray frame 1. The first pressure block 24 is located at the middle of the extending direction of the pad strip body 21. The first pressure block 24 corresponds to the pad strip body 21. A main reference block 25 is slidably mounted on the first pressure block 24 via a slide rail slider assembly. A second buffer spring 26 is provided between the main reference block 25 and the tray frame 1. The main reference block 25 and the first pressure block 24 form a limiting space for limiting the battery module. Figure 7 As shown, when this tray mechanism is applied to two single-row battery modules 41, the main reference block 25 is located on the side of the single-row battery module 41 in the width direction, and the first bearing block 24 is flush with the pad body 21, used to support the single-row battery module 41 in the longitudinal direction. Figure 8As shown, this tray mechanism is applied to a dual-row battery module 42. The main reference block 25 is pressed down and compresses the second buffer spring 26, supporting the dual-row battery module 42 longitudinally along with the first bearing block 24 and the pad body 21. Its positioning is handled by four first right-angle sliding blocks 34 located on the secondary pad 3, while the second right-angle sliding blocks 23 located on the main pad 2 are moved away to avoid interfering with the dual-row battery module 42. This improves the adaptability of the tray mechanism, enabling the processing of battery modules of various specifications.

[0034] The technical means disclosed in this utility model are not limited to those disclosed in the above embodiments, but also include technical solutions composed of any combination of the above technical features. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications are also considered within the scope of protection of this utility model.

Claims

1. A pallet mechanism, characterized in that, include: Pallet rack; A main padding strip is disposed on the pallet frame and extends along a first direction; A secondary pad strip is disposed on the tray frame and parallel to the main pad strip. The secondary pad strip can move closer to or further away from the main pad strip along a second direction. The battery module overlaps the main pad strip and the secondary pad strip adjacent to the main pad strip. Both the first direction and the second direction are parallel to the upper surface of the pallet frame, and the first direction is perpendicular to the second direction. The pallet frame is provided with a first fixing rack extending along the second direction, and the auxiliary pad is provided with a first positioning component adapted to the first fixing rack. The first positioning component includes a first positioning rack that can be engaged with the first fixing rack.

2. The pallet mechanism according to claim 1, characterized in that, The sub-pad is provided with two first right-angle sliding blocks, and the battery module on the sub-pad is located between the two first right-angle sliding blocks. The first right-angle sliding blocks can slide along the first direction. The secondary pad is provided with a second fixing rack, the extension direction of the second fixing rack is parallel to the extension direction of the secondary pad, and the first right-angle sliding block is provided with a second positioning component adapted to the second fixing rack, the second positioning component including a second positioning rack that can be engaged with the second fixing rack.

3. The pallet mechanism according to claim 2, characterized in that, The first right-angle sliding block is provided with a first limiting surface and a second limiting surface that are perpendicular to each other. The first limiting surface corresponds to the end face of the battery module in the length direction, and the second limiting surface corresponds to the side face of the battery module in the width direction. Both the first limiting surface and the second limiting surface are provided with a first buffer.

4. The pallet mechanism according to claim 3, characterized in that, The first buffer includes a clamping plate, one end of which is hinged to a limiting surface, and a first buffer spring is provided between the clamping plate and the limiting surface; The limiting surfaces are the first limiting surface and the second limiting surface.

5. The pallet mechanism according to claim 1, characterized in that, The main pad strip includes a pad strip body corresponding to the secondary pad strip. The pad strip body is disposed on the tray frame. The tray frame is provided with a third fixed rack and a second right-angle sliding block. The second right-angle sliding block is provided with a third positioning component adapted to the third fixed rack. The third positioning component includes a third positioning rack that can engage with the third fixed rack.

6. The pallet mechanism according to claim 1, characterized in that, The first positioning component further includes a positioning block, on which a guide groove is formed. The first positioning rack is at least partially slidably embedded in the guide groove. A support plate is mounted on the positioning block, and a pull pin is disposed on the support plate. The pull pin is connected to the first positioning rack.

7. The pallet mechanism according to claim 5, characterized in that, The tray frame is provided with a first pressure block, which is located at the middle of the extension direction of the pad strip body. The first pressure block corresponds to the pad strip body. A main reference block is slidably mounted on the first pressure block. A buffer spring is provided between the main reference block and the tray frame. The main reference block and the first pressure block form a limiting space for limiting the battery module.