Cement clinker conveying line with video inspection function

Abstract

The utility model relates to the technical field of cement production equipment, and discloses a cement clinker conveying line capable of achieving video inspection. The cement clinker conveying line capable of achieving video inspection comprises a conveying structure assembly, detection structure assemblies are installed on the two sides of the upper end of the conveying structure assembly, a device box is installed at the upper ends of the detection structure assemblies, a temperature vibration sensor is installed at the upper end of the device box, and a pressure sensor is installed at the side end of the temperature vibration sensor; a camera is installed above the pressure sensor, a data acquisition assembly is installed at the front end of the conveying structure assembly, a terminal processor is installed at the upper end of the data acquisition assembly, a signal conveying module is installed on the left side of the terminal processor, and a storage module is installed at the lower end of the signal conveying module; the problems that the follow-up manual workload is large, the corresponding management personnel and management cost is very high, and inspection standardization management is difficult due to the fact that a traditional inspection mode is manual inspection are effectively solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to cement production equipment technical field, concretely is a kind of cement clinker conveying line of video inspection. BACKGROUND

[0002] To the continuity of cement production, the requirement of equipment operation safety is very high, how to ensure the safety and stability of equipment, it is always the core problem in the production process of cement enterprise. Especially for the inspection of equipment operation process, it is the most important, conventional is to adopt artificial inspection, through regular artificial on-site inspection, record and post-experience analysis, equipment anomaly, hidden danger is analyzed and judged.

[0003] The existing reference announcement number is CN212739628U Chinese practical new type patent, it discloses a kind of cement clinker conveying device, it is related to the technical field of cement production equipment, it includes conveying frame,

[0004] Described conveying frame is equipped with conveyor belt, it is fixedly connected with the driving motor for driving conveyor belt operation on conveying frame, it is equipped with conveying mechanism on conveyor belt, the conveying mechanism includes several support seats being arranged at the top of conveyor belt and being in contact with conveyor belt, the support seat is detachably connected with feeding frame, the gap between the bottom of feeding frame and the top surface of conveyor belt is equipped, the top of feeding frame is equipped with the inlet for cement clinker.This utility model can make that conveyor belt is not susceptible to the influence of cement clinker high temperature and is deformed, so that the service life of conveying device is longer.

[0005] Based on the retrieval of the above patent, and in combination with the equipment in prior art, cement clinker conveying needs to check equipment operation process when running conveying, traditional checking mode is artificial inspection, resulting in subsequent manual workload is larger, corresponding management personnel and management cost is very high, and the standardization management of inspection is difficult, the skill requirement to personnel is very high, and the inspection personnel do not have certain technical ability and experience, cannot timely find hidden danger existing in site, and there is certain safety risk in the inspection work site, the existence of these problems all influences the use of device. UTILITY MODEL CONTENT

[0006] (1) technical problem solved

[0007] In view of the deficiencies of prior art, the utility model provides a kind of cement clinker conveying line of video inspection, with effectively prevent traditional checking mode is artificial inspection, resulting in subsequent manual workload is larger, corresponding management personnel and management cost is very high, and the standardization management of inspection is difficult.

[0008] Technical scheme

[0009] To achieve the above object, the utility model provides the following technical scheme: a cement clinker conveying line of video inspection, including conveying structure subassembly, the both sides of the upper end of conveying structure subassembly are equipped with detection structure subassembly convenient for real time monitoring when conveying cement clinker, the front end of conveying structure subassembly is equipped with data acquisition assembly convenient for information processing of collected data and picture and sends out alarm through alarm module.

[0010] The upper end of the detection structure assembly is provided with a device box, and a temperature and vibration sensor is installed at the upper end of the device box, a pressure sensor is installed at the side end of the temperature and vibration sensor, a camera is installed above the pressure sensor, and the camera is installed at the top of the connecting rod, so as to facilitate subsequent monitoring of the state of cement clinker conveying.

[0011] The upper end of the data acquisition assembly is provided with a terminal processor, a signal transmission module is installed at the left side of the terminal processor, a storage module is installed at the lower end of the signal transmission module, an alarm module is installed at the right side of the storage module, an information processing module is installed at the lower end of the alarm module, and the information processing module is installed at the lower end of the alarm module, so as to facilitate subsequent comparison and processing of related information and pictures.

[0012] As a preferred technical scheme of the utility model, the upper end of the conveying structure assembly is provided with a support frame, and a platform is installed at the upper end of the support frame, a driving rod is installed at the upper end of the platform, and a rotating shaft is connected to the upper end of the driving rod, the driving rod and the rotating shaft are used in combination, and the upper end of the cement clinker is conveniently conveyed.

[0013] As a preferred technical scheme of the utility model, the upper end of the detection structure assembly is provided with a connecting rod, and a signal sensor is installed at the upper end of the connecting rod, the driving rod and the rotating shaft are used in combination, and the upper end of the cement clinker is conveniently conveyed.

[0014] As a preferred technical scheme of the utility model, the upper end of the data acquisition assembly is provided with a printer, and a housing is installed at the side end of the printer, the housing is installed at the left side of the printer, and the internal modules are conveniently connected subsequently.

[0015] As a preferred technical scheme of the utility model, the detection structure assembly is installed at the upper end of the platform in the conveying structure assembly, and the data acquisition assembly is installed at the front end of the platform in the conveying structure assembly.

[0016] As a preferred technical scheme of the utility model, a plurality of driving rods are uniformly installed in the platform, and a device box is installed at the upper end of the platform.

[0017] As the preferred technical scheme of the utility model, the upper end of the connecting rod is L-shaped, the camera is installed at the upper end of the connecting rod, and the camera is in an inclined structure.

[0018] As the preferred technical scheme of the utility model, the printer is connected with the information processing module, the controller is installed inside the terminal processor, and the alarm module is composed of the sound alarm and the light source alarm.

[0019] Compared with the prior art, the cement clinker conveying line capable of video inspection has the following beneficial effects:

[0020] 1. The utility model discloses a platform upper end is installed multiple cameras, and the video inspection of the routine visual observation content (such as running, leaking and dripping) of equipment is carried out through the camera, without manual visual inspection on site, solves the problems of large amount of manual work, large on-site inspection workload and on-site inspection safety risk, utilizes the information platform to automatically collect equipment temperature, vibration, pressure and other sensor detection data, and integrates to the video and carries out unified display, without manual measurement and inspection on site, solves the problems of low inspection work skill and on-site inspection safety risk, utilizes the alarm module and information processing module to combine the printer to automatically alarm and generate hidden trouble work order, associates hidden trouble work order in the video inspection, solves the problems of not timely discovery of on-site hidden trouble, large reporting, summarizing and analyzing workload, effectively prevents the traditional inspection mode from being manual inspection, leads to large subsequent manual workload, corresponding management personnel and management cost are very high, and the standardized management of inspection is difficult, the skill requirement of personnel is very high, the inspection personnel do not have certain technical ability and experience, cannot timely discover the hidden trouble existing on site, and the on-site inspection of the inspection worker has certain safety risk. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is the overall structure schematic view of the utility model;

[0022] Figure 2 It is the structure conveying structure assembly schematic view of the utility model;

[0023] Figure 3 It is the structure detection structure assembly schematic view of the utility model;

[0024] Figure 4 It is the structure data acquisition assembly schematic view of the utility model.

[0025] Wherein: 1, conveying structure assembly; 101, support frame; 102, platform; 103, driving rod; 104, rotating shaft; 2, detection structure assembly; 201, device box; 202, temperature and vibration sensor; 203, pressure sensor; 204, connecting rod; 205, signal sensor; 206, camera; 3, data acquisition assembly; 301, printer; 302, shell; 303, terminal processor; 304, signal transmission module; 305, storage module; 306, alarm module; 307, information processing module. DETAILED DESCRIPTION

[0026] The embodiments of the present application will be further described below in conjunction with the drawings and examples. The following examples are used to illustrate the present application, but cannot be used to limit the scope of the present application.

[0027] In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0028] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0029] Please refer to Figure 1 - Figure 4In this embodiment, a cement clinker conveying line capable of video inspection includes: a detection structure assembly 2 is installed on both sides of the upper end of a conveying structure assembly 1, a device box 201 is installed on the upper end of the detection structure assembly 2, a temperature vibration sensor 202 is installed on the upper end of the device box 201, a pressure sensor 203 is installed on the side end of the temperature vibration sensor 202, a camera 206 is installed above the pressure sensor 203, a data acquisition assembly 3 is installed on the front end of the conveying structure assembly 1, a terminal processor 303 is installed on the upper end of the data acquisition assembly 3, a signal transmission module 304 is installed on the left side of the terminal processor 303, a storage module 305 is installed on the lower end of the signal transmission module 304, an alarm module 306 is installed on the right side of the storage module 305, and an information processing module 307 is installed on the lower end of the alarm module 306.

[0030] Through the above structure: the conveying structure assembly 1 facilitates the conveying of the cement clinker at the upper end, and the components at the upper end are installed and connected through the platform 102, the detection structure assembly 2 facilitates real-time monitoring of the cement clinker during conveying, and the temperature vibration and pressure at the upper end of the conveying structure assembly 1 are inductively detected by the temperature vibration sensor 202 and the pressure sensor 203, the data acquisition assembly 3 facilitates information processing of the collected data and pictures, and the alarm module 306 sends an alarm, which facilitates subsequent reminders to staff to check and handle abnormal situations.

[0031] Please refer to Figure 1 - Figure 4 The upper end of the conveying structure assembly 1 is provided with a support frame 101, and the upper end of the support frame 101 is provided with a platform 102, the upper end of the platform 102 is provided with a driving rod 103, and the upper end of the driving rod 103 is connected with a rotating shaft 104, a plurality of driving rods 103 are uniformly installed in the platform 102, and the upper end of the platform 102 is provided with a device box 201.

[0032] Through the above structure: the upper end of the platform 102 is fixed by installing the support frame 101, and the whole structure is placed on the ground by the support frame 101, the platform 102 is installed on the upper end of the support frame 101, which facilitates subsequent connection of the driving rod 103 at the upper end through the platform 102, and the driving rod 103 is used in combination with the rotating shaft 104, which facilitates subsequent conveying of the cement clinker at the upper end.

[0033] Please refer to Figure 1 - Figure 4 The upper end of the detection structure assembly 2 is provided with a connecting rod 204, and the upper end of the connecting rod 204 is provided with a signal sensor 205, the upper end of the connecting rod 204 is L-shaped, the camera 206 is installed on the upper end of the connecting rod 204, and the camera 206 is of an inclined structure.

[0034] Through the above structure: through the installation of the device box 201, the internal sensor is connected, and the device box 201 is installed at the upper end of the platform 102, which is convenient for subsequent fixation and connection of the upper end structure. The temperature and vibration of the upper end of the conveying structure assembly 1 are sensed by the temperature and vibration sensor 202 installed in the device box 201. The pressure sensor 203 is installed at the side end of the temperature and vibration sensor 202, and the pressure of the upper end of the conveying structure assembly 1 is sensed by the pressure sensor 203. The connecting rod 204 is installed at the upper end of the device box 201, which is convenient for subsequent installation of the camera 206 at the upper end. The signal sensor 205 is installed at the upper end of the connecting rod 204, which is convenient for subsequent transmission of pictures and related data. The camera 206 is installed at the top of the connecting rod 204, which is convenient for subsequent monitoring of the state of cement clinker conveying.

[0035] Please refer to Figure 1 - Figure 4 The upper end of the data acquisition assembly 3 is provided with a printer 301, and the side end of the printer 301 is provided with a shell 302. The printer 301 is connected with the information processing module 307. The inside of the terminal processor 303 is provided with a controller. The inside of the alarm module 306 is composed of a sound alarm and a light source alarm.

[0036] Through the above structure: through the installation of the printer 301, the detected data is generated to generate a hidden danger work order, which is convenient for subsequent timely analysis and summary of the on-site hidden danger. The shell 302 is installed on the left side of the printer 301, which is convenient for subsequent connection of the internal modules. The terminal processor 303 is installed in the shell 302, and the terminal processor 303 is provided with a controller, which is convenient for subsequent connection and control of the whole module. The signal transmission module 304 is installed on the left side of the terminal processor 303, which is convenient for subsequent reception of the picture and signal transmitted in the detection structure assembly 2 through the signal transmission module 304. The storage module 305 is installed at the lower end of the signal transmission module 304, which is convenient for subsequent storage of the received information and picture through the storage module 305. The alarm module 306 is installed on the right side of the terminal processor 303, which is convenient for subsequent automatic alarm of data detection through the alarm module 306, so as to remind the staff to check the abnormal data. The information processing module 307 is installed at the lower end of the alarm module 306, which is convenient for subsequent comparison and processing of related information and pictures.

[0037] In use, first, the upper end of the support frame 101 is provided with the platform 102, the inside of the platform 102 is provided with the driving rod 103, the driving rod 103 is used in combination with the rotating shaft 104, so as to facilitate subsequent conveying of the cement clinker at the upper end, in order to facilitate monitoring of the cement plastic and reduce the use of manpower, the upper end of the platform 102 is provided with the detection structure assembly 2, the device box 201 is installed at the upper end of the platform 102, the inside of the device box 201 is provided with the temperature vibration sensor 202 and the pressure sensor 203, the temperature vibration and pressure at the upper end of the conveying structure assembly 1 are detected through the temperature vibration sensor 202 and the pressure sensor 203, the upper end of the device box 201 is provided with the connecting rod 204, the upper end of the connecting rod 204 is connected with the camera 206, the picture during conveying of the cement clinker is monitored through the camera 206, so as to facilitate subsequent signal transmission of the signal sensor 205 at the upper end to the data acquisition assembly 3, when the signal is transmitted, the picture and related information are received through the signal transmission module 304, the signal transmission module 304 is connected with the terminal processor 303, the picture and data during conveying are compared and detected through the terminal processor 303 in combination with the information processing module 307, when safety risks and hidden dangers are detected, the controller in the terminal processor 303 starts the alarm module 306 to issue an alarm notice, relevant staff check the hidden dangers, and the information processing module 307 is combined with the printer 301, so as to facilitate subsequent generation of hidden danger work orders from the detected data, and facilitate subsequent reporting and analysis of related data.

[0038] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A cement clinker conveying line, which is video-inspectable, characterized in that, The utility model provides an automatic detection and data acquisition system, including conveying structure component (1), the upper end both sides of conveying structure component (1) are equipped with detection structure component (2), the upper end of detection structure component (2) is equipped with device box (201), and the upper end of device box (201) is equipped with temperature vibration sensor (202), the side end of temperature vibration sensor (202) is equipped with pressure sensor (203), the upper of pressure sensor (203) is equipped with camera (206), the front end of conveying structure component (1) is equipped with data acquisition assembly (3), the upper end of data acquisition assembly (3) is equipped with terminal processor (303), the left side of terminal processor (303) is equipped with signal transmission module (304), and the lower end of signal transmission module (304) is equipped with storage module (305), the right side of storage module (305) is equipped with alarm module (306), and the lower end of alarm module (306) is equipped with information processing module (307).

2. The cement clinker conveying line according to claim 1, wherein The upper end of the conveying structure component (1) is provided with a support frame (101), and the upper end of the support frame (101) is provided with a platform (102), the upper end of the platform (102) is provided with a driving rod (103), and the upper end of the driving rod (103) is connected with a rotating shaft (104).

3. The cement clinker conveying line according to claim 1, wherein The upper end of the detection structure component (2) is provided with a connecting rod (204), and the upper end of the connecting rod (204) is provided with a signal sensor (205).

4. The cement clinker conveying line according to claim 1, wherein The upper end of the data acquisition assembly (3) is provided with a printer (301), and the side end of the printer (301) is provided with a shell (302).

5. The cement clinker conveying line according to claim 1, wherein The detection structure component (2) is installed on both sides of the upper end of the platform (102) in the conveying structure component (1), and the data acquisition assembly (3) is installed on the front end of the platform (102) in the conveying structure component (1).

6. The cement clinker conveying line according to claim 2, wherein A plurality of driving rods (103) are uniformly installed in the platform (102), and the upper end of the platform (102) is provided with a device box (201).

7. The cement clinker conveying line according to claim 3, wherein The upper end of the connecting rod (204) is L-shaped, the camera (206) is installed on the upper end of the connecting rod (204), and the camera (206) is inclined.

8. The cement clinker conveying line according to claim 4, wherein The printer (301) is connected with the information processing module (307), a controller is installed in the terminal processor (303), and the alarm module (306) is composed of a sound alarm and a light source alarm.

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