Coiling device for copper wire processing

Abstract

The utility model discloses a coiling device for copper wire processing, which relates to the technical field of copper wire processing, and comprises a support frame and a base, the top of the base is provided with a driving motor, and the top of the support frame is provided with a coiling mechanism. Rotation of a rotating rod drives a limiting block and a moving sleeve to move through a spiral groove, then a rotating frame is driven to rotate, copper wires are evenly coiled along a wire groove, the mechanism prevents the copper wires from being located at the same position all the time in the coiling process, the copper wire coiling can also be guided, it is ensured that the copper wires are evenly wound, and the production efficiency is improved. In addition, the driving wheel is matched with the synchronous belt, so that rotation of the synchronous wheel and the driving wheel is kept consistent, coordination and consistency in the coiling process are guaranteed, the coiling accuracy is improved through synchronous rotation, copper wires are evenly stressed and tightly wound, irregular winding or copper wire damage is avoided, and the production efficiency is improved. And the coiling quality and stability are obviously improved.

Description

Technical Field

[0001] This utility model relates to the field of copper wire processing technology, and in particular to a coiling device for copper wire processing. Background Technology

[0002] Copper wire is wound in an orderly manner onto a drum or winding rod, which allows more copper wire to be stored in a limited space and facilitates transfer and subsequent processing.

[0003] For example, CN221026858U discloses a winding device for copper wire processing, including a winding frame. An electric lifting platform is installed inside the lower part of the winding frame by bolts. Slide grooves are opened on both sides of the inner wall of the winding frame, and a fixing groove is opened above the slide grooves. First mounting plates are fixedly welded to the upper ends of both sides of the winding frame. Limiting plates are fixedly welded between the first mounting plates. A second stepper motor is fixedly bolted to one side of one of the first mounting plates.

[0004] However, in the existing technology, copper wire has good flexibility and ductility, which makes it easy to bend and entangle if it is subjected to improper external force or its own inertia during the winding process. Furthermore, if it is not properly guided in the initial stage of winding, it is easy to get knotted right away. In addition, in the process of untying the knot, some copper wire will be damaged, making it unusable. Utility Model Content

[0005] The purpose of this invention is to solve the problem in the prior art where knots easily occur at the beginning of the winding stage due to improper guidance, and to propose a winding device for copper wire processing.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a coiling device for copper wire processing, comprising a support frame and a base, wherein a drive motor is installed on the top of the base and a coiling mechanism is installed on the top of the support frame;

[0007] The winding mechanism includes a rotating rod, with a first support block at each end of the rotating rod. A slot is formed on the inner side of the first support block, and the two ends of the rotating rod are engaged in the slot cavity. A movable sleeve is slidably connected to the outer surface of the rotating rod, and a rotating frame is fixedly connected to the inner side of the movable sleeve. A limit block is fixedly connected to the inner side of the rotating frame. A spiral groove is formed on the surface of the rotating rod, and the limit block is slidably connected to the spiral groove. A synchronous pulley is fixedly connected to the outer surface of one end of the rotating rod, and a synchronous belt is fixedly sleeved on the outer surface of the synchronous pulley.

[0008] Preferably, a drum is provided above the support frame, and a winding rod is fixedly connected to the inner side of the drum.

[0009] Preferably, two second support blocks are rotatably connected to the outer surface of one end of the winding rod, and the bottom of the second support blocks is fixedly connected to the support frame.

[0010] Preferably, the bottom of the first support block is fixedly connected to the support frame.

[0011] Preferably, the inner side of the rotating frame is provided with a wire groove.

[0012] Preferably, a drive wheel is fixedly connected to the outer surface of one end of the winding rod, and the drive wheel is sleeved with a timing belt.

[0013] Preferably, a belt drive assembly is fixedly connected to the output end of the drive motor, and one end of the belt drive assembly is fixedly connected to the winding rod.

[0014] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0015] 1. In this utility model, during the copper wire winding process, the rotation of the rotating rod drives the movement of the limiting block and the moving sleeve through the spiral groove, thereby driving the rotating frame to rotate, so that the copper wire is evenly wound along the wire groove. This mechanism avoids the copper wire being in the same position during the winding process and can also guide the copper wire winding, ensuring that the copper wire is evenly wound and reducing the risk of knotting or uneven winding. In addition, the cooperation between the driving wheel and the synchronous belt ensures that the rotation of the synchronous wheel and the driving wheel is consistent, ensuring the coordination and consistency of the winding process. This synchronous rotation improves the accuracy of winding, makes the copper wire evenly stressed and tightly wound, avoids irregular winding or damage to the copper wire, and significantly improves the winding quality and stability.

[0016] 2. In this utility model, during the copper wire winding process, the drive motor drives the winding rod to rotate through the belt transmission assembly, pushing the drum to begin winding. The rotation of the winding rod not only guides the drum to wind tightly, but also drives the drive wheel to rotate, thereby driving the synchronous belt and the rotating rod to move. The continuous rotation of the rotating rod causes the limiting block to move precisely along the spiral groove, ensuring that the copper wire maintains a uniform traction force throughout the winding process. After reaching the end of the groove, the limiting block moves in the opposite direction, further maintaining the uniform winding of the copper wire and avoiding loosening or unevenness. The coordinated action of each component makes the entire winding process efficient and stable, and ensures the precise winding of the copper wire, ultimately forming a neat and error-free copper wire winding. Attached Figure Description

[0017] Figure 1 This utility model provides a schematic diagram of the overall three-dimensional structure of a winding device for copper wire processing;

[0018] Figure 2 This utility model provides a partial three-dimensional structural diagram of a winding device for copper wire processing;

[0019] Figure 3 This utility model provides a three-dimensional structural diagram of the winding mechanism of a winding device for copper wire processing;

[0020] Figure 4 This utility model provides a top view of a winding device for copper wire processing.

[0021] Legend: 1. Support frame; 2. Drive motor; 21. Base; 22. Belt drive assembly; 3. Winding mechanism; 31. First support block; 311. Slot; 32. Rotating rod; 33. Spiral groove; 34. Rotating frame; 341. Wire groove; 35. Moving sleeve; 36. Limiting block; 37. Synchronous pulley; 38. Synchronous belt; 39. Rewinding rod; 391. Second support block; 392. Drive wheel; 4. Drum. Detailed Implementation

[0022] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0024] Example 1: As Figure 1 - Figure 3 As shown, this utility model provides a coiling device for copper wire processing, including a support frame 1 and a base 21. A drive motor 2 is installed on the top of the base 21, and a coiling mechanism 3 is installed on the top of the support frame 1.

[0025] The winding mechanism 3 includes a rotating rod 32, with a first support block 31 at both ends of the rotating rod 32. A slot 311 is provided on the inner side of the first support block 31, and the two ends of the rotating rod 32 are locked in the inner cavity of the slot 311. A movable sleeve 35 is slidably connected to the outer surface of the rotating rod 32. A rotating frame 34 is fixedly connected to the inner side of the movable sleeve 35. A limit block 36 is fixedly connected to the inner side of the rotating frame 34. A spiral groove 33 is provided on the surface of the rotating rod 32, and the limit block 36 is slidably connected to the spiral groove 33. A synchronous pulley 37 is fixedly connected to the outer surface of one end of the rotating rod 32, and a synchronous belt 38 is fixedly sleeved on the outer surface of the synchronous pulley 37.

[0026] The specific setup and function of this embodiment will be described in detail below. During the copper wire winding process, the rotation of the rotating rod 32 plays a crucial role. The surface of the rotating rod 32 is designed with a spiral groove 33. When the rotating rod 32 starts to rotate, the shape of the spiral groove 33 drives the limiting block 36 to move along the groove. As the limiting block 36 slides within the spiral groove 33, it drives the movable sleeve 35 connected to it to move together. At this time, the movable sleeve 35 not only moves on the surface of the rotating rod 32, but also rotates due to the rotation of the rotating rod 32. This rotational driving action causes the movable sleeve 35 and the rotating frame 34 to rotate together.

[0027] As the rotating frame 34 rotates, the copper wire is guided through the groove 341 and rotates accordingly. During this process, the copper wire not only winds up in place, but its position also changes throughout the winding process, preventing it from remaining in the same position during winding. This mechanism makes the winding process more uniform and helps avoid knots or uneven winding of the copper wire.

[0028] Meanwhile, the coordination between the drive pulley 392 and the timing belt 38 plays a crucial role in the winding process. When the drive pulley 392 begins to rotate, it drives the timing belt 38 to move as well, which in turn drives the timing pulley 37 to rotate. The rotation of the timing pulley 37 and the drive pulley 392 is synchronized, ensuring that the winding process of the copper wire remains coordinated and consistent at every stage. Through this synchronized rotation mechanism, the copper wire not only moves gradually along a smooth trajectory during the winding process but also ensures that the winding rhythm and speed remain consistent.

[0029] This synchronous winding method greatly improves the accuracy and quality of winding. The copper wire is subjected to uniform force during the winding process, and the winding is even and tight, reducing the risk of irregular winding, knots, or damage to the copper wire.

[0030] Example 2: Figure 2 - Figure 4 As shown, a drum 4 is mounted above the support frame 1, and a take-up rod 39 is fixedly connected to the inner side of the drum 4. Two second support blocks 391 are rotatably connected to the outer surface of one end of the take-up rod 39, and the bottom of the second support blocks 391 is fixedly connected to the support frame 1. The bottom of the first support block 31 is fixedly connected to the support frame 1. A wire groove 341 is provided on the inner side of the rotating frame 34. A drive wheel 392 is fixedly connected to the outer surface of one end of the take-up rod 39, and the drive wheel 392 is sleeved with a synchronous belt 38. A belt drive assembly 22 is fixedly connected to the output end of the drive motor 2, and one end of the belt drive assembly 22 is fixedly connected to the take-up rod 39.

[0031] The overall effect of this embodiment is that, during the winding process, the drive motor 2 transmits power through the belt drive assembly 22, driving the belt drive system to move along a predetermined path, thereby pushing the winding rod 39 to start rotating. The rotation of the winding rod 39 directly guides the drum 4 into the winding operation stage, and the copper wires on the drum 4 will form a tight winding under the traction of the winding rod 39.

[0032] Simultaneously, the rotation of the winding rod 39 causes the connected drive wheel 392 to rotate. The rotation of the drive wheel 392 drives the synchronous belt 38 to move along the path of the transmission system, thereby driving the rotating rod 32 to begin moving. As the rotating rod 32 continues to rotate, its motion is transmitted to the limiting block 36, which is precisely guided to the end of the spiral groove 33. When the limiting block 36 reaches the end of the spiral groove 33, it moves in the opposite direction according to design requirements. This reverse movement ensures that the copper wire maintains a uniform and continuous traction force during winding, preventing loosening or unevenness during the winding process.

[0033] The reverse movement of the limit block 36 not only ensures the smooth winding of the copper wire but also plays a crucial role in the precise control of the entire system. As the rotating rod 32 continues to rotate, the various components within the system work together, enabling the winding process to proceed efficiently and stably. The coordination of the entire process ensures that the winding of the copper wire is not affected by external interference, ensuring that the final roll 4 is neatly wound without errors, providing high-quality copper wire winding for subsequent use and processing.

[0034] The device's operation and working principle are as follows: During winding, the drive motor 2 drives the belt drive assembly 22, causing the winding rod 39 to rotate. During this process, the winding rod 39 drives the drum 4 into winding operation. As the winding rod 39 rotates, the drive wheel 392 also rotates, which, through the action of the synchronous belt 38, drives the rotating rod 32 to move.

[0035] During the winding of the copper wire, the continuous rotation of the rotating rod 32 will cause the limiting block 36 to move via the spiral groove 33 on its surface. The limiting block 36 slides along the spiral groove 33 on the surface of the rotating rod 32, thereby causing the moving sleeve 35 to move together. The movement of the moving sleeve 35 not only causes it to move together with the rotating frame 34 on the surface of the rotating rod 32, but also causes the rotating frame 34 to start rotating, thereby causing the copper wire to move together with the rotating frame 34 after passing through the wire groove 341.

[0036] This structural design ensures that the copper wire does not remain in the same position during winding, but moves gradually with the coiling operation, avoiding the accumulation and tangling of the copper wire. Simultaneously, when the drive pulley 392 drives the timing belt 38 to rotate, the timing pulley 37 also rotates synchronously. In this way, the rotation of the drive pulley 392 and the timing pulley 37 is synchronized, ensuring that the copper wire not only moves gradually during winding but also achieves synchronous winding.

[0037] This coordinated movement method makes the winding process smoother and more precise, effectively improving the quality of winding and preventing the copper wire from getting tangled.

[0038] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A coiling device for copper wire processing, comprising a support frame (1) and a base (21), wherein a drive motor (2) is mounted on the top of the base (21), characterized in that: The top of the support frame (1) is equipped with a winding mechanism (3); The winding mechanism (3) includes a rotating rod (32), with a first support block (31) at both ends of the rotating rod (32). A slot (311) is provided on the inner side of the first support block (31), and both ends of the rotating rod (32) are locked in the inner cavity of the slot (311). A movable sleeve (35) is slidably connected to the outer surface of the rotating rod (32), and a rotating frame (34) is fixedly connected to the inner side of the movable sleeve (35). A limit block (36) is fixedly connected to the inner side of the rotating frame (34). A spiral groove (33) is provided on the surface of the rotating rod (32), and the limit block (36) is slidably connected to the spiral groove (33). A synchronous wheel (37) is fixedly connected to the outer surface of one end of the rotating rod (32), and a synchronous belt (38) is fixedly sleeved on the outer surface of the synchronous wheel (37).

2. The winding device for copper wire processing according to claim 1, characterized in that: A drum (4) is provided above the support frame (1), and a winding rod (39) is fixedly connected to the inner side of the drum (4).

3. The winding device for copper wire processing according to claim 2, characterized in that: Two second support blocks (391) are rotatably connected to the outer surface of one end of the winding rod (39), and the bottom of the second support block (391) is fixedly connected to the support frame (1).

4. The winding device for copper wire processing according to claim 1, characterized in that: The bottom of the first support block (31) is fixedly connected to the support frame (1).

5. The winding device for copper wire processing according to claim 1, characterized in that: The rotating frame (34) has a wire groove (341) on its inner side.

6. The winding device for copper wire processing according to claim 2, characterized in that: The outer surface of one end of the winding rod (39) is fixedly connected to a drive wheel (392), and the drive wheel (392) is sleeved with the timing belt (38).

7. The winding device for copper wire processing according to claim 1, characterized in that: The output end of the drive motor (2) is fixedly connected to a belt drive assembly (22), and one end of the belt drive assembly (22) is fixedly connected to the winding rod (39).

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