Coded disc disassembling machine capable of adjusting fork distance
By using an adjustable fork spacing design for the pallet unpacking machine, and by utilizing the cooperation of push blocks and top blocks, the reliance on lifting structures is reduced, achieving efficient pallet separation. This solves the problems of high device wear, high energy consumption, and response delay in existing technologies, and improves work efficiency.
Patent Information
- Application Number
- CN202422842946.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-21
AI Technical Summary
Existing pallet unpacking machines frequently start and stop the lifting device during pallet transport, resulting in high device wear, high energy consumption, and delayed response, which affects work efficiency.
The pallet unpacking machine adopts an adjustable fork spacing design. The lifting and lateral movement of the fork is driven by the lifting and telescopic structure. The pallet is separated by the cooperation of the push block and the top block, reducing the dependence on the lifting structure. The pallet separation is achieved by driving the fork to extend and retract through the telescopic structure.
It reduces equipment wear and tear, saves energy, improves the equipment's response speed, and enhances work efficiency.
Smart Images

Figure CN223509588U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to a kind of disassembling and stacking machine, specifically related to a kind of disassembling and stacking machine with adjustable fork distance. BACKGROUND
[0002] As an important loading, storing and transporting device in logistics operation process, pallet is used with forklift in modern logistics and plays a huge role. In the process of modern large-scale warehousing and logistics transportation, a large number of pallets are needed to transport goods. In order to improve the space utilization, the pallets are usually stacked layer by layer by disassembling and stacking machine, and then automatically transported and used one by one.
[0003] A floor type disassembling and stacking machine for pallets is disclosed in Chinese patent application No. CN220502040U, which includes a rack and a disassembling and stacking device. The rack is provided with a lifting device and a frame. The disassembling and stacking device is provided with two symmetrical devices on both sides of the frame. The disassembling and stacking device includes a fork body and a guide rail. The guide rail is installed on the frame. The lifting device has two output ends. Each output end is connected to the middle part of the fork body on the same side. The lifting device is used to lift the fork body along the guide rail.
[0004] In the prior art, when transporting pallets, the entire pallet above the bottommost pallet needs to be lifted by a fork to separate it from the bottommost pallet, so that the bottommost pallet can be transported away by the conveying line. The fork needs to be inserted into the fork hole on both sides of the pallet and lifted to lift the pallet. The lifting action of the fork needs to be controlled by the lifting device. The lifting height is small each time, only enough to separate the pallet. The lifting frequency of the pallet is high. Frequent starting and stopping of the lifting device causes damage to the device components. The energy consumption during starting and stopping is higher than that during continuous operation. There is a small delay in the response of the action controlled by the lifting device, which affects the work efficiency. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a kind of disassembling and stacking machine with adjustable fork distance, which has less wear, saves energy consumption and reduces the delay of device action.
[0006] The above technical purpose of the utility model is mainly solved by the following technical scheme: a kind of disassembling and stacking machine with adjustable fork distance, including rack, the rack both sides are equipped with two forks, lifting structure for driving fork lifting movement and telescopic structure for driving fork transverse telescopic motion towards the middle part of rack, the fork includes fork part that is inserted into pallet fork hole and is arranged in the form of plate and fixing part for fixing fork, the top surface of fork part is equipped with movable top block at the position close to end part, the side of top block towards fixing part is equipped with push block that is vertically arranged and is driven connected with the bottom of top block, when fork is inserted into pallet fork hole, push block is extruded, and top block is lifted synchronously.
[0007] As a further preferred technical scheme of the utility model, the top surface of the top block is flush with the top surface of the fork part, and the push block is located above the adjacent side of the top block.
[0008] As a further preferred technical scheme of the utility model, the fork part is internally provided with a first fixing cavity, the fork part is provided with a limiting hole which is matched with the side wall of the top block and is communicated with the first fixing cavity, the bottom of the top block is provided with a fixing cylinder which extends into the first fixing cavity, and the bottom of the first fixing cavity is provided with a threaded column which extends vertically into the fixing cylinder, is threadedly connected with the inner wall of the fixing cylinder and is rotatable.
[0009] As a further preferred technical scheme of the utility model, the top surface of the fork part is provided with a fixing shell at a position close to the fixing part, the push block is located between the fixing shell and the top block, the side wall of the push block is provided with a guide rod which is provided on the side wall of the fixing shell and extends into the fixing shell, and the inner wall of the fixing shell is provided with an annular supporting part which is sleeved on the side wall of the guide rod.
[0010] As a further preferred technical scheme of the utility model, the fixing shell is internally provided with a second fixing cavity which is communicated with the first fixing cavity, the second fixing cavity is internally provided with a first transmission gear which is vertically arranged and is rotatable up and down, and one side of the guide rod downward is provided with a first tooth group which is engaged with the first transmission gear.
[0011] As a further preferred technical scheme of the utility model, the bottom end of the threaded column is provided with a second transmission gear which is coaxially arranged with the threaded column, the second fixing cavity is internally provided with a second transmission gear which is coaxially arranged with the first transmission gear, a driving rod is arranged between the second transmission gear and the third transmission gear, and the side walls of the two ends of the driving rod are provided with a second tooth group and a third tooth group which are respectively engaged with the second transmission gear and the third transmission gear.
[0012] As a further preferred technical scheme of the utility model, the bottom of the driving rod is provided with a limiting sliding strip which is arranged along the length direction, and the inside of the fork part is provided with a limiting sliding groove which is located in the first fixing cavity and the second fixing cavity and is matched with the limiting sliding strip.
[0013] As a further preferred technical scheme of the utility model, one end of the guide rod which is located in the fixing shell is provided with a reset spring which is connected with the side wall of the fixing shell.
[0014] Therefore, the utility model has the characteristics of reducing the device loss, saving energy consumption, improving the device action reaction speed and the like. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the structure schematic diagram of the utility model;
[0016] Figure 2is Figure 1 a structural diagram of the shifting fork in
[0017] Figure 3 is Figure 2 a structural sectional view of
[0018] Figure 4 is Figure 2 a structural sectional view from another perspective
[0019] Figure 5 is Figure 4 an enlarged view of structure at A in DETAILED DESCRIPTION
[0020] The technical scheme of the utility model will be further specifically explained below by way of examples in conjunction with the drawings.
[0021] As Figures 1-2 shown, an adjustable fork distance disassembling and stacking tray machine comprises a rack 1, two shifting forks 2 are arranged on both sides of the rack 1, a lifting structure a for driving the shifting forks 2 to move up and down and a telescopic structure b for driving the shifting forks 2 to move horizontally and telescopically towards the middle part of the rack 1, the shifting fork 2 comprises a fork part 21 extending into a tray fork hole and arranged in a plate shape and a fixing part 22 for fixing the shifting fork 2, a top block 23 that can move up and down is arranged at a position close to the end of the top surface of the fork part 21, a push block 24 that is vertically arranged and in transmission connection with the bottom of the top block 23 is arranged on the side of the top block 23 facing the fixing part 22, when the shifting fork 2 extends into the tray fork hole, the push block is pressed, the top block 23 moves up synchronously to lift the tray, the top surface of the top block 23 is flush with the top surface of the fork part 21, and the push block 24 is above the adjacent side of the top block 23; two shifting forks are arranged on both sides of the rack, the lifting movement and the telescopic movement of the shifting forks are driven by the driving of the lifting structure and the telescopic structure, the telescopic structure can drive the shifting forks to move into the fork hole of the tray and lift multiple trays by the lifting structure, so as to disassemble and stack the trays, the lifting structure can be a combination structure of a chain wheel and a motor to drive the shifting forks to move up and down, or can be a structure of a pneumatic cylinder to drive the shifting forks to move up and down, the telescopic structure can be a structure of a motor driving a push rod to drive two shifting forks to move telescopically synchronously, or can be a structure of a pneumatic cylinder pushing two shifting forks to move telescopically synchronously.
[0022] During the process that the shifting fork extends into the tray fork hole, the shifting fork gradually enters the tray fork hole, and the top block also gradually enters the fork hole. After the top block completely enters the fork hole, the tray side wall contacts the push block and exerts pressure on the push block, causing the push block to move. The push block synchronously drives the top block through the transmission structure, causing the top block to move upward and push the tray, so that the bottommost tray is separated from all the remaining trays above it, thereby enabling the bottommost tray to be transported. This structure does not need a lifting structure to drive the shifting fork, but only needs an extension structure to drive the shifting fork, which can separate the bottommost tray from all the remaining trays above it, effectively reducing the driving and use of the device, reducing the driving steps, and synchronously pushing the tray during the extension and retraction of the shifting fork, ensuring the immediacy of the tray pushing, improving the reaction speed of the device action, and reducing device wear and saving energy.
[0023] As shown in Figures 3-5 , the fork portion 21 is internally provided with a first fixed cavity 210, the fork portion 21 is provided with a limiting hole 214 that cooperates with the side wall of the top block 23 and communicates with the first fixed cavity 210, the bottom of the top block 23 is provided with a fixed cylinder 231 extending into the first fixed cavity 210, the bottom of the first fixed cavity 210 is provided with a vertically extending threaded column 30 that is threadedly connected with the inner wall of the fixed cylinder 231 and can rotate, the top surface of the fork portion 21 is provided with a fixed housing 211 at a position close to the fixed portion 22, the push block 24 is located between the fixed housing 211 and the top block 23, the side wall of the push block 24 is provided with a guide rod 241 extending into the fixed housing 211 and extending into the fixed housing 211 from the side wall of the fixed housing 211, the inner wall of the fixed housing 211 is provided with an annular support portion 212 sleeved on the side wall of the guide rod 241, the fixed housing 211 is internally provided with a second fixed cavity 213 communicating with the first fixed cavity 210, the second fixed cavity 213 is internally provided with a first transmission gear 31 arranged vertically and capable of rotating up and down, one side of the guide rod 241 downward is provided with a first tooth group 242 engaged with the first transmission gear 31, the bottom end of the threaded column 30 is provided with a second transmission gear 32 coaxially arranged with the threaded column 30, the second fixed cavity 213 is internally provided with a second transmission gear 33 coaxially arranged with the first transmission gear 31, a drive rod 34 is arranged between the second transmission gear 32 and the third transmission gear 33, the side walls of both ends of the drive rod 34 are provided with a second tooth group 341 and a third tooth group 342 respectively engaged with the second transmission gear 32 and the third transmission gear 33, the bottom of the drive rod 34 is provided with a limiting slide 343 arranged along the length direction, the inside of the fork portion 21 is provided with a limiting slide groove 215 located in the first fixed cavity 210 and the second fixed cavity 213 and cooperating with the limiting slide 343, one end of the guide rod 241 located in the fixed housing 211 is provided with a return spring 243 connected with the side wall of the fixed housing 211.
[0024] When the push block is pushed, the push block moves towards the inside of the fixed shell under the support of the guide rod and the annular support part, the guide rod and the annular support part can keep the stability of the movement of the push block, avoid the deviation of the push block when the push block is extruded and moved, and cannot be smoothly moved, when the push block moves and drives the guide rod to move, the reset spring is contracted, the first gear set on the guide rod drives the first transmission gear to rotate, the driving direction is changed through the first transmission gear, and the third transmission gear is driven, so that the third transmission gear rotates coaxially, the third transmission gear is engaged with the third gear set of the driving rod to drive the driving rod, so that the driving rod moves towards the second transmission gear, the driving rod moves along the limiting sliding slot through the limiting sliding strip at the bottom, the movement of the driving rod is positioned, and the driving rod can stably and smoothly move along the length direction.
[0025] When the driving rod is driven to move by the third transmission gear, the driving rod synchronously drives the second transmission gear through the second gear set, so that the second transmission gear rotates, the movement direction of the push block is changed, so as to drive the threaded column through the second transmission gear, so that the threaded column rotates, the fixed cylinder at the bottom of the push block is screwed with the threaded column, and the push block is limited by the limiting hole, the limiting hole and the push block are both polygonal structures, the movement of the push block can be limited, so that when the threaded column rotates, the fixed cylinder can be driven to drive the fixed cylinder to move upwards, the top block can be moved upwards in time, and the rack is provided with two forks on each side, that is, four forks, that is, four top blocks, so that the tray can be stably driven to move upwards synchronously when the forks extend into the fork holes; after the forks are away from the tray, the reset spring acts on the guide rod, so that the guide rod moves back, the remaining parts move back synchronously, the push block moves back into the limiting hole synchronously, and the top surface of the push block does not protrude from the top surface of the fork part.
[0026] The above embodiment is a preferred implementation scheme of the utility model, in addition to this, the utility model can be realized in other ways, under the premise of not departing from the technical scheme concept, any obvious replacement is within the protection scope of the utility model.
Claims
1. An adjustable fork pitch disc unstacker, comprising a frame (1), two forks (2) are arranged on both sides of the frame (1), a lifting structure (a) for driving the forks (2) to move up and down, and a telescopic structure (b) for driving the forks (2) to move horizontally towards the middle of the frame (1), characterized in that: The fork (2) comprises a fork part (21) extending into the tray fork hole and arranged in a plate shape, and a fixing part (22) for fixing the fork (2), a top block (23) is arranged on the top surface of the fork part (21) and can move up and down, a push block (24) is arranged on the side of the top block (23) facing the fixing part (22) and vertically arranged above the fork part (21), when the fork (2) extends into the tray fork hole, the push block is pressed, and the top block (23) is lifted synchronously.
2. The adjustable pitch disc unstacker of claim 1, wherein: The top surface of the top block (23) is flush with the top surface of the fork part (21), and the push block (24) is located above the adjacent side of the top block (23).
3. The adjustable-rake unstacker according to claim 1, characterized in that: The fork part (21) is internally provided with a first fixing cavity (210), the fork part (21) is provided with a limiting hole (214) matched with the side wall of the top block (23) and communicated with the first fixing cavity (210), the bottom of the top block (23) is provided with a fixing cylinder (231) extending into the first fixing cavity (210), and the bottom of the first fixing cavity (210) is provided with a threaded column (30) vertically extending into the fixing cylinder (231) and threadedly connected with the inner wall of the fixing cylinder (231) and rotatable.
4. The adjustable span boarder of claim 3, wherein: The fork part (21) is provided with a fixing shell (211) at a position close to the fixing part (22) on the top surface, the push block (24) is located between the fixing shell (211) and the top block (23), the side wall of the push block (24) is provided with a guide rod (241) extending into the fixing shell (211) and arranged on the side wall of the fixing shell (211) and extending into the fixing shell (211), and the inner wall of the fixing shell (211) is provided with an annular support portion (212) sleeved on the side wall of the guide rod (241).
5. The adjustable spanner disc machine of claim 4, wherein; The fixing shell (211) is internally provided with a second fixing cavity (213) communicated with the first fixing cavity (210), the second fixing cavity (213) is internally provided with a first transmission gear (31) arranged vertically and rotatable up and down, and one side of the guide rod (241) downward is provided with a first tooth group (242) engaged with the first transmission gear (31).
6. The adjustable-rake unstacker according to claim 5, characterized in that: The bottom end of the threaded column (30) is provided with a second transmission gear (32) coaxially arranged with the threaded column (30), the second fixing cavity (213) is internally provided with a third transmission gear (33) coaxially arranged with the first transmission gear (31), and a driving rod (34) is arranged between the second transmission gear (32) and the third transmission gear (33), the side walls of both ends of the driving rod (34) are provided with a second tooth group (341) and a third tooth group (342) respectively engaged with the second transmission gear (32) and the third transmission gear (33).
7. The adjustable-rake unwrapper of claim 6, wherein: The bottom of the driving rod (34) is provided with a limiting sliding strip (343) arranged along the length direction, and the inside of the fork part (21) is provided with a limiting sliding groove (215) located in the first fixing cavity (210) and the second fixing cavity (213) and matched with the limiting sliding strip (343).
8. The adjustable-rake unwrapper of claim 4, wherein: One end of the guide rod (241) located in the fixing shell (211) is provided with a reset spring (243) connected with the side wall of the fixing shell (211).
Citation Information
Patent Citations
Floor type tray disassembling and stacking machine for trays
CN220502040U