Solid feed enzymolysis and fermentation device

By introducing a stirring mechanism and a temperature control mechanism into the solid feed enzymatic hydrolysis and fermentation device, the problem of material accumulation on the inner wall was solved, and automated cleaning and temperature regulation were achieved, thereby improving the sufficiency and efficiency of enzymatic hydrolysis and fermentation.

CN223509887UActive Publication Date: 2025-11-04JIANGSU YOUHENG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422862104.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-23
Publication Date
2025-11-04
Estimated Expiration
2034-11-23

AI Technical Summary

Technical Problem

Existing solid feed enzymatic hydrolysis and fermentation equipment is not convenient for automatically cleaning the raw materials accumulated on the inner wall of the fermentation tank, which affects the fullness of fermentation and the quality of the finished product.

Method used

A stirring mechanism was designed, including stirring blades and a cleaning plate. The cleaning plate is driven by a drive shaft to rotate along the inner wall of the tank to scrape off the attached material. The fermentation temperature is adjusted by a temperature control mechanism, and the heat-conducting wall is used to increase the heating area to improve the enzymatic hydrolysis efficiency.

Benefits of technology

The system enables automated cleaning of materials on the inner wall of the fermenter, ensuring sufficient enzymatic fermentation, improving the quality of the finished product, and enhancing enzymatic hydrolysis efficiency through temperature control and heat-conducting wall design.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fermentation devices, and discloses a solid feed enzymolysis fermentation device which comprises a fermentation tank body, a motor is arranged at the top of the fermentation tank body, the transmission end of the motor penetrates through the fermentation tank body and is fixedly connected with a driving shaft, and a stirring mechanism is arranged on the outer side of the driving shaft. An auxiliary mechanism is arranged on the outer side of the fermentation tank body, a temperature control mechanism is arranged on the outer surface of the fermentation tank body, the stirring mechanism comprises stirring blades, and the stirring blades are fixedly mounted on the outer surface of a driving shaft. According to the solid feed enzymolysis and fermentation device, by arranging the stirring mechanism, when the device performs enzymolysis and fermentation operation of solid feed, a connecting rod can drive a material cleaning plate to rotate along the inner wall of the fermentation tank body under the rotation of a driving shaft to scrape materials attached to the inner wall of the fermentation tank body, so that the enzymolysis and fermentation of the solid feed are more sufficient; the influence of material accumulation on the finished product quality of the solid feed is avoided, and the practicability of the device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of fermentation equipment technology, specifically to a solid feed enzymatic hydrolysis fermentation device. Background Technology

[0002] Feed is a general term for the food that all people feed animals. Feed can be divided into liquid feed and solid feed in terms of form. In the processing of solid feed, enzymatic fermentation equipment is required to ferment the feed raw materials.

[0003] The existing patent document CN221681116U discloses a solid feed enzymatic hydrolysis and fermentation device. This utility model has a pH detector at the lower part of the rotating shaft and a temperature control device inside the tank. The pH detector and the temperature control device are connected to the control panel set outside the tank by wires. Using this device can greatly improve the efficiency of cottonseed enzymatic hydrolysis.

[0004] However, existing solid feed enzymatic fermentation equipment is not convenient for automatically cleaning the raw materials accumulated on the inner wall of the fermentation tank. When processing solid feed, the existing enzymatic fermentation equipment is affected by the force and the adhesion of the feed raw materials, which easily leads to some raw materials adhering to the inner wall of the fermentation tank. If these materials are not cleaned in time, it will directly affect the fullness of solid feed fermentation and thus affect the quality of the finished solid feed product. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] The purpose of this invention is to provide a solid feed enzymatic hydrolysis and fermentation device to solve the problem mentioned in the background art that existing solid feed enzymatic hydrolysis and fermentation devices are not convenient for automatically cleaning the raw materials accumulated on the inner wall of the fermentation tank during use.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a solid feed enzymatic hydrolysis and fermentation device, including a fermentation tank, a motor is provided on the top of the fermentation tank, a drive shaft is fixedly connected to the transmission end of the motor through the fermentation tank, a stirring mechanism is provided on the outside of the drive shaft, an auxiliary mechanism is provided on the outside of the fermentation tank, and a temperature control mechanism is provided on the outer surface of the fermentation tank.

[0009] The stirring mechanism includes stirring blades, which are fixedly installed on the outer surface of the drive shaft. A connecting rod is fixedly connected to the outer surface of the drive shaft, and a cleaning plate is fixedly connected to the end of the connecting rod away from the drive shaft. The cleaning plate is fully in contact with the inner wall of the fermentation tank.

[0010] Preferably, the auxiliary mechanism includes a feed inlet, which is fixedly disposed on the outer surface of the fermentation tank, and a water inlet is fixedly disposed on the side of the outer surface of the fermentation tank away from the feed inlet.

[0011] Preferably, an air inlet is fixedly provided on the outside of the fermentation tank, one end of which extends into the interior of the fermentation tank. An exhaust port is provided on the outer surface of the fermentation tank above the water inlet, and a discharge port is fixedly provided at the bottom of the fermentation tank.

[0012] Preferably, the temperature control mechanism includes a temperature sensor, which is fixedly installed at the top of the fermentation tank, and a temperature control sleeve is fixedly connected to the outer surface of the fermentation tank.

[0013] Preferably, a water inlet pipe is provided on one side of the temperature control sleeve, and one end of the water inlet pipe passes through the temperature control sleeve and is fixedly connected to a heat exchange pipe.

[0014] Preferably, the heat exchange tube is located inside the temperature control sleeve, and the end of the heat exchange tube away from the water inlet pipe is fixedly connected to the water outlet pipe, and the end of the water outlet pipe away from the heat exchange tube extends to the outside of the temperature control sleeve.

[0015] Preferably, a first heat-conducting wall is fixedly provided on the inner side of the temperature control sleeve, and a second heat-conducting wall is fixedly provided on the inner side of the fermentation tank, with the first heat-conducting wall located on the outer side of the second heat-conducting wall.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. This solid feed enzymatic hydrolysis and fermentation device, by setting up a stirring mechanism, enables the connecting rod to drive the cleaning plate to rotate along the inner wall of the fermentation tank under the rotation of the drive shaft during the enzymatic hydrolysis and fermentation of solid feed. This scrapes off the material attached to the inner wall of the fermentation tank, making the enzymatic hydrolysis and fermentation of solid feed more complete, avoiding the impact of material accumulation on the quality of the finished solid feed, and improving the practicality of the device.

[0018] 2. This solid feed enzymatic hydrolysis and fermentation device, by setting a temperature control mechanism, allows the operator to adjust the temperature of the solid feed enzymatic hydrolysis and fermentation by adjusting the water temperature inside the temperature control sleeve. The design of the first and second heat-conducting walls increases the heating area of ​​the raw materials, thereby improving the efficiency of solid feed enzymatic hydrolysis and fermentation. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the fermentation tank of this utility model;

[0021] Figure 3 This is a three-dimensional structural diagram of the temperature control sleeve of this utility model;

[0022] Figure 4 This is an enlarged structural schematic diagram of a partial detail of the temperature control mechanism of this utility model.

[0023] In the diagram: 1. Fermentation tank; 2. Motor; 3. Drive shaft; 4. Stirring mechanism; 401. Stirring blade; 402. Connecting rod; 403. Cleaning plate; 5. Auxiliary mechanism; 501. Feed inlet; 502. Water inlet; 503. Air inlet; 504. Exhaust outlet; 505. Discharge outlet; 6. Temperature control mechanism; 601. Temperature sensor; 602. Temperature control sleeve; 603. Water inlet pipe; 604. Heat exchanger pipe; 605. Water outlet pipe; 606. First heat-conducting wall; 607. Second heat-conducting wall. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1 - Figure 4 This utility model provides a technical solution: a solid feed enzymatic hydrolysis and fermentation device, including a fermentation tank 1, a motor 2 is provided on the top of the fermentation tank 1, a drive shaft 3 is fixedly connected to the transmission end of the motor 2 through the fermentation tank 1, a stirring mechanism 4 is provided on the outside of the drive shaft 3, an auxiliary mechanism 5 is provided on the outside of the fermentation tank 1, and a temperature control mechanism 6 is provided on the outer surface of the fermentation tank 1.

[0026] The stirring mechanism 4 includes a stirring blade 401, which is fixedly installed on the outer surface of the drive shaft 3. A connecting rod 402 is fixedly connected to the outer surface of the drive shaft 3. A cleaning plate 403 is fixedly connected to the end of the connecting rod 402 away from the drive shaft 3. The cleaning plate 403 is fully attached to the inner wall of the fermentation tank 1. The motor 2 drives the drive shaft 3 to rotate, which in turn drives the stirring blade 401 to rotate and stir the feed raw materials. At the same time, the connecting rod 402 drives the cleaning plate 403 to rotate under the rotation of the drive shaft 3, scraping off the raw materials attached to the inner wall of the fermentation tank 1.

[0027] The auxiliary mechanism 5 includes a feed inlet 501, which is fixedly installed on the outer surface of the fermentation tank 1. A water inlet 502 is fixedly installed on the outer surface of the fermentation tank 1 away from the feed inlet 501. An air inlet 503 is fixedly installed on the outer side of the fermentation tank 1, with one end of the air inlet 503 extending into the interior of the fermentation tank 1. An exhaust port 504 is installed on the outer surface of the fermentation tank 1 above the water inlet 502. A discharge port 505 is fixedly installed at the bottom of the fermentation tank 1. The temperature control mechanism 6 includes a temperature sensor 601, which is fixedly installed... A temperature control sleeve 602 is fixedly connected to the outer surface of the fermentation tank 1, installed at the top inside the fermentation tank 1. A water inlet pipe 603 is provided on one side of the temperature control sleeve 602. One end of the water inlet pipe 603 passes through the temperature control sleeve 602 and is fixedly connected to a heat exchange pipe 604, which is located inside the temperature control sleeve 602. A water outlet pipe 605 is fixedly connected to the end of the heat exchange pipe 604 away from the water inlet pipe 603. The end of the water outlet pipe 605 away from the heat exchange pipe 604 extends to the outside of the temperature control sleeve 602. A first heat-conducting wall 606 is fixedly provided on the inner side of the temperature control sleeve 602. A second heat-conducting wall 607 is fixedly installed on the inner side of the fermentation tank 1, and a first heat-conducting wall 606 is located on the outer side of the second heat-conducting wall 607. When using this device for enzymatic fermentation of solid feed, the operator pours the feed raw materials into the fermentation tank 1 through the feed inlet 501, adds an appropriate amount of water through the water inlet 502, and introduces oxygen through the air pipe 503. The operator can depressurize the fermentation tank 1 by adjusting the valve inside the exhaust port 504. The temperature sensor 601 monitors the temperature inside the fermentation tank 1. The system allows staff to monitor the ambient temperature during the enzymatic hydrolysis and fermentation of solid feed. Then, staff introduce water at a specific temperature into the heat exchange tube 604 through the inlet pipe 603. The water inside the heat exchange tube 604 exchanges heat with the first heat-conducting wall 606, causing the water temperature inside the heat exchange tube 604 to decrease. The first heat-conducting wall 606 then exchanges heat with the second heat-conducting wall 607, causing the temperature inside the fermentation tank 1 to rise. The water that has absorbed heat is discharged through the outlet pipe 605. This cycle is repeated to regulate the temperature inside the fermentation tank 1, ensuring more even heating of the feed ingredients.

[0028] Working Principle: When using this device for enzymatic fermentation of solid feed, the operator pours the feed raw materials into the fermentation tank 1 through the feed inlet 501, adds an appropriate amount of water through the water inlet 502, and introduces oxygen through the air inlet 503. The operator can depressurize the fermentation tank 1 by adjusting the valve inside the exhaust port 504. The motor 2 drives the drive shaft 3 to rotate, which in turn drives the stirring blade 401 to rotate, agitating the feed raw materials. At the same time, the connecting rod 402, under the rotation of the drive shaft 3, drives the cleaning plate 403 to rotate, scraping off the raw materials adhering to the inner wall of the fermentation tank 1. Temperature sensor 601 monitors the temperature inside fermentation tank 1, allowing staff to control the ambient temperature for solid feed enzymatic hydrolysis fermentation. Then, staff introduce water at a certain temperature into heat exchange tube 604 through water inlet pipe 603. The water inside heat exchange tube 604 exchanges heat with the first heat-conducting wall 606, causing the water temperature inside heat exchange tube 604 to decrease. The first heat-conducting wall 606 exchanges heat with the second heat-conducting wall 607, causing the temperature inside fermentation tank 1 to rise. The water that has absorbed heat is discharged through water outlet pipe 605. This cycle is repeated to regulate the temperature inside fermentation tank 1, making the feed raw materials heat more evenly.

[0029] Finally, it should be noted that the above content is only used to illustrate the technical solution of this utility model, and is not intended to limit the scope of protection of this utility model. Simple modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model do not depart from the essence and scope of the technical solution of this utility model.

Claims

1. A solid feed enzymatic hydrolysis fermentation device, comprising a fermentation tank (1), characterized in that: The top of the fermentation tank (1) is provided with a motor (2), the transmission end of the motor (2) passes through the fermentation tank (1) and is fixedly connected to a drive shaft (3), a stirring mechanism (4) is provided on the outside of the drive shaft (3), an auxiliary mechanism (5) is provided on the outside of the fermentation tank (1), and a temperature control mechanism (6) is provided on the outer surface of the fermentation tank (1). The stirring mechanism (4) includes a stirring blade (401), which is fixedly installed on the outer surface of the drive shaft (3). A connecting rod (402) is fixedly connected to the outer surface of the drive shaft (3). A cleaning plate (403) is fixedly connected to one end of the connecting rod (402) away from the drive shaft (3). The cleaning plate (403) is fully in contact with the inner wall of the fermentation tank (1).

2. The solid feed enzymatic hydrolysis and fermentation device according to claim 1, characterized in that: The auxiliary mechanism (5) includes a feed inlet (501), which is fixedly installed on the outer surface of the fermentation tank (1). A water inlet (502) is fixedly installed on the side of the outer surface of the fermentation tank (1) away from the feed inlet (501).

3. The solid feed enzymatic hydrolysis and fermentation device according to claim 2, characterized in that: An air inlet (503) is fixedly provided on the outside of the fermentation tank (1), one end of which extends into the interior of the fermentation tank (1). An exhaust port (504) is provided on the outer surface of the fermentation tank (1) above the water inlet (502), and a discharge port (505) is fixedly provided at the bottom of the fermentation tank (1).

4. The solid feed enzymatic hydrolysis and fermentation device according to claim 3, characterized in that: The temperature control mechanism (6) includes a temperature sensor (601), which is fixedly installed at the top of the fermentation tank (1), and a temperature control sleeve (602) is fixedly connected to the outer surface of the fermentation tank (1).

5. The solid feed enzymatic hydrolysis and fermentation device according to claim 4, characterized in that: A water inlet pipe (603) is provided on one side of the temperature control sleeve (602), and one end of the water inlet pipe (603) passes through the temperature control sleeve (602) and is fixedly connected to a heat exchange pipe (604).

6. The solid feed enzymatic hydrolysis and fermentation device according to claim 5, characterized in that: The heat exchange tube (604) is located inside the temperature control sleeve (602). The end of the heat exchange tube (604) away from the water inlet pipe (603) is fixedly connected to the water outlet pipe (605). The end of the water outlet pipe (605) away from the heat exchange tube (604) extends to the outside of the temperature control sleeve (602).

7. The solid feed enzymatic hydrolysis and fermentation device according to claim 6, characterized in that: The inner side of the temperature control sleeve (602) is fixedly provided with a first heat-conducting wall (606), and the inner side of the fermentation tank (1) is fixedly provided with a second heat-conducting wall (607). The first heat-conducting wall (606) is located outside the second heat-conducting wall (607).

Citation Information

Patent Citations

  • Solid feed enzymolysis and fermentation device

    CN221681116U