Ginned cotton cleaning and impurity removing knife

Abstract

The utility model relates to the technical field of ginned cotton cleaning, in particular to a ginned cotton cleaning and impurity removing knife. The ginned cotton cleaning and impurity removing knife comprises a licker-in installed in the ginned cotton cleaning machine body, and a knife rest penetrating through one side of the ginned cotton cleaning machine body is arranged on one side of the licker-in. A cutter body is mounted in the cutter rest; a limiting rod is installed at the top of the tool rest and used for limiting vertical movement of the tool body, a fixing mechanism is installed between the tool rest and the lint cleaning machine body, and the tool rest is fixed in the lint cleaning machine body through the fixing mechanism. According to the ginned cotton cleaning and impurity removing cutter, through matching of the round rod and the round hole and sliding connection of the plug pin, the mounting and dismounting process of the cutter rest becomes very simple and rapid, the operation difficulty is reduced, the cutter rest can be conveniently cleaned and maintained regularly through the design, the service life of equipment is prolonged, and the working efficiency is improved. And meanwhile, the extra maintenance cost caused by difficult disassembly is reduced.

Description

Technical Field

[0001] This utility model relates to the field of cotton cleaning technology, and in particular to a cotton cleaning and impurity removal knife. Background Technology

[0002] In the process of cotton processing, cotton cleaning is a crucial step. Cotton often contains various impurities, such as cottonseed hulls, cotton stalks, and short fibers. The presence of these impurities not only affects the quality of the cotton but also increases the difficulty and cost of subsequent processing. In traditional cotton cleaning equipment, the impurity removal blade is a key component. However, existing impurity removal blades have some problems in use, especially in terms of disassembly and installation as well as fine-tuning the blade body.

[0003] Existing waste removal blades are often fixedly connected to the body of the cotton cleaning machine. The disassembly and installation process is cumbersome and time-consuming. This not only increases maintenance costs but also affects the overall operating efficiency of the equipment. When the waste removal blades are worn or damaged, the machine needs to be stopped for replacement. The complexity of the disassembly and installation process often leads to excessive downtime, which affects the production schedule.

[0004] Secondly, existing waste removal blades often lack flexibility in adjusting their position. Since the blade body and blade holder are basically fixedly connected, it is difficult to fine-tune the position of the blade body once it is installed. This means that in actual use, when encountering different types or thicknesses of cotton, the waste removal blade may not achieve the expected cleaning effect. To solve this problem, it is often necessary to stop the machine and manually adjust the waste removal blade, which not only increases the difficulty of operation but also reduces the automation level of the equipment.

[0005] Therefore, it is necessary to provide a new cotton cleaning and impurity removal knife to solve the above-mentioned technical problems. Utility Model Content

[0006] To solve the above-mentioned technical problems, this utility model provides a cotton cleaning and impurity removal knife.

[0007] The cotton cleaning and impurity removal knife provided by this utility model includes: a cotton cleaning machine body, a licker roller installed inside the cotton cleaning machine body, and a knife holder extending through one side of the licker roller through one side of the cotton cleaning machine body; a knife body, with the knife body installed inside the knife holder; a limiting rod, with a limiting rod installed on the top of the knife holder to limit the vertical movement of the knife body; a fixing mechanism, with a fixing mechanism installed between the knife holder and the cotton cleaning machine body to fix the knife holder inside the cotton cleaning machine body; a rotating rod, with a rotating rod installed inside the knife holder, and eccentric blocks symmetrically installed in the middle of the rotating rod; and a tension spring, with a tension spring installed equidistantly from the inside of the knife holder on the side of the knife body away from the blade.

[0008] A limit mechanism is installed between the rotating rod and the tool holder to limit the rotation of the rotating rod after it has rotated.

[0009] Preferably, the fixing mechanism includes: round rods and pins. One end of the blade holder is symmetrically fixedly connected with round rods. The inner wall of the cotton cleaning machine body near the round rods has round holes corresponding to the two round rods. The top of the blade holder near the other end has equidistant insertion holes. The two insertion holes are respectively slidably connected to pins that penetrate the top of the cotton cleaning machine body. Through the cooperation of the round rods and the round holes and the sliding connection of the pins, the installation and disassembly of the blade holder becomes very simple and quick, reducing the difficulty of operation.

[0010] Preferably, the limiting mechanism includes a torsion spring, a ratchet, and a pawl. A ratchet is symmetrically fixedly connected to the middle of the rotating rod. Pawls are rotatably connected to the inside of the tool holder at positions corresponding to the two ratchets. A torsion spring is installed at the connection between the two pawls and the tool holder. The two ratchets and the two pawls are installed in cooperation to ensure the stability and accuracy of the tool body's position after adjustment, and to avoid positional deviation caused by vibration or external force interference.

[0011] Preferably, the inside of the tool holder is provided with clearance grooves at positions corresponding to the two ratchet wheels and the two eccentric blocks, so that the two ratchet wheels and the two eccentric blocks rotate smoothly without interference.

[0012] Preferably, a fixed base is fixedly connected to one end of the tool holder near the pin, and the rotating rod is rotatably connected to the inner wall of the fixed base. Damping is provided at the connection between the fixed base and the rotating rod to ensure that the stability and accuracy of the tool body can be maintained even under long-term operation or slight vibration.

[0013] Preferably, the limit rod and the tool holder are fixedly connected by bolts, which not only facilitates disassembly and assembly but also provides stability to the connection.

[0014] Preferably, a crank is fixedly connected to one end of the rotating rod near the fixed base, which increases the force-bearing area when the operator disassembles and installs the tool holder, making disassembly and assembly more convenient.

[0015] Preferably, a dust cover is rotatably connected to the top of the tool holder, and a handle is fixedly connected to the end of the tool holder near the fixed base. This can effectively prevent dust and debris from entering the inside of the tool holder, ensuring its cleanliness and avoiding internal malfunctions caused by debris accumulation.

[0016] Compared with related technologies, the cotton cleaning and impurity removal knife provided by this utility model has the following beneficial effects:

[0017] 1. Tool holder design for easy disassembly and installation:

[0018] Simplified operation: The combination of the round rod and the round hole, as well as the sliding connection of the pin, makes the installation and disassembly of the tool holder very simple and quick, reducing the difficulty of operation;

[0019] Reduced maintenance costs: This design facilitates regular cleaning and maintenance of the tool holder, extending the service life of the equipment while reducing additional maintenance costs caused by difficult disassembly;

[0020] Improved operational efficiency: The quick assembly and disassembly of the tool holder allows the equipment to be quickly restored to operation when maintenance or parts replacement is required, thereby improving overall production efficiency;

[0021] 2. Fine-tuning mechanism of the blade:

[0022] Highly adaptable: Through the cooperation of the rotating rod and the eccentric block, the operator can fine-tune the blade according to the type and thickness of the cotton to ensure the best cleaning effect;

[0023] Good stability: The damping design between the fixed seat and the rotating rod, as well as the cooperation between the pawl and the ratchet, ensure the stability and accuracy of the cutter body after adjustment, and avoid positional deviation caused by vibration or external force interference. The design of the limit rod prevents the cutter body from shaking up and down due to swaying during equipment operation.

[0024] Easy to operate: Operators can make fine adjustments to the blade by simply turning the crank handle. The operation is simple and convenient, and the position changes of the blade can be observed in real time to make necessary adjustments.

[0025] 3. The handle design increases the force-bearing area when the operator disassembles and installs the tool holder, making disassembly and assembly more convenient; the dust cover design effectively prevents dust and debris from entering the tool holder, ensuring its internal cleanliness and avoiding internal malfunctions caused by debris accumulation; the bolt design between the limit rod and the tool holder not only facilitates disassembly and assembly but also provides connection stability. Attached Figure Description

[0026] Figure 1 A schematic diagram of the structure of the cotton cleaning and impurity removal knife provided by this utility model;

[0027] Figure 2 for Figure 1 The diagram shows the structure of the tool holder.

[0028] Figure 3 for Figure 2 The diagram shows the structural schematic of the cross-section of the cutter body;

[0029] Figure 4 for Figure 3 The diagram shows a partially enlarged cross-section of the blade.

[0030] Figure 5 for Figure 2 The diagram shows a partially enlarged structural schematic of the tool holder.

[0031] The following are the labels in the diagram: 1. Main body of the cotton cleaning machine; 2. Zipper roller; 3. Blade holder; 4. Blade body; 5. Limiting rod; 6. Rotating rod; 7. Eccentric block; 8. Tension spring; 9. Round rod; 10. Pin; 101. Torsion spring; 11. Ratchet; 12. Pawl; 13. Clearance groove; 14. Fixed base; 15. Crank handle; 16. Dust cover; 17. Handle. Detailed Implementation

[0032] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0033] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0034] Please see Figures 1 to 5 A cotton cleaning and impurity removal knife, comprising: a cotton cleaning machine body 1, with a licker roller 2 installed inside the cotton cleaning machine body 1, and a knife holder 3 penetrating one side of the licker roller 2; a knife body 4, with the knife holder 3 installed inside the knife body 3; a limiting rod 5, with the limiting rod 5 installed on the top of the knife holder 3 to limit the vertical movement of the knife body 4; a fixing mechanism, with the fixing mechanism installed between the knife holder 3 and the cotton cleaning machine body 1 to fix the knife holder 3 inside the cotton cleaning machine body 1; a rotating rod 6, with the rotating rod 6 installed inside the knife holder 3, and eccentric blocks 7 symmetrically installed in the middle of the rotating rod 6; and a tension spring 8, with the knife body 4 away from the blade. A tension spring 8 is installed equidistantly on one side of the blade holder 3; a limiting mechanism is installed between the rotating rod 6 and the blade holder 3 to limit the rotation of the rotating rod 6 after rotation; the fixing mechanism includes: a round rod 9 and a pin 10; a round rod 9 is symmetrically fixedly connected to one end of the blade holder 3; a round hole corresponding to the two round rods 9 is opened on the inner wall of the cotton cleaning machine body 1 near the round rod 9; an insertion hole is equidistantly opened on the top of the blade holder 3 near the other end; a pin 10 penetrating the top of the cotton cleaning machine body 1 is slidably connected in the two insertion holes; a dust cover 16 is rotatably connected to the top of the blade holder 3; a handle 17 is fixedly connected to one end of the blade holder 3 near the fixed seat 14.

[0035] It should be noted that: Align one end of the blade holder 3 with the round hole on the inner wall of the cotton cleaning machine body 1, allowing the round rod 9 to be smoothly inserted into the corresponding round hole. Then, vertically insert the pin 10 from the top of the cotton cleaning machine body 1, passing through the insertion hole at the other end of the blade holder 3, thus achieving a fixed connection between the blade holder 3 and the cotton cleaning machine body 1. The design of the pin 10 allows it to slide within the insertion hole, ensuring that the blade holder 3 is firmly fixed inside the cotton cleaning machine body 1, while also facilitating subsequent disassembly. When it is necessary to disassemble the blade holder 3, simply pull the pin 10 out of the insertion hole to easily disconnect the blade holder 3 from the cotton cleaning machine body 1. Then, remove the blade holder 3 from the cotton cleaning machine body 1. The disassembly process is completed by removing the cotton cleaning machine body 1. This design not only simplifies the disassembly and installation steps and reduces maintenance costs, but also improves the overall operating efficiency of the equipment. The design of the handle 17 increases the force-bearing area when the operator disassembles and installs the blade holder 3, making disassembly and installation more convenient. The design of the dust cover 16 can effectively prevent dust and debris from entering the interior of the blade holder 3, ensuring its cleanliness and avoiding internal malfunctions caused by debris accumulation. The tension spring 8 fixedly installed on the side of the blade 4 away from the blade edge and inside the blade holder 3 makes the movement distance of the blade 4 more precise during fine adjustment, and also prevents displacement caused by shaking during operation.

[0036] Please see Figures 3 to 5 The limiting mechanism includes: a torsion spring 101, a ratchet 11, and a pawl 12. The ratchet 11 is symmetrically fixedly connected to the middle of the rotating rod 6. Pawls 12 are rotatably connected to the inside of the tool holder 3 at positions corresponding to the two ratchet 11. A torsion spring 101 is installed at the connection between the two pawls 12 and the tool holder 3. The two ratchet 11 and the two pawls 12 are installed together. The inside of the tool holder 3 is provided with clearance grooves 13 at positions corresponding to the two ratchet 11 and the two eccentric blocks 7. A fixed seat 14 is fixedly connected to the end of the tool holder 3 near the pin 10. The rotating rod 6 is rotatably connected to the inner wall of the fixed seat 14. Damping is provided at the connection between the fixed seat 14 and the rotating rod 6. The limiting rod 5 and the tool holder 3 are fixedly connected by bolts. A crank handle 15 is fixedly connected to the end of the rotating rod 6 near the fixed seat 14.

[0037] It should be noted that when fine-tuning of the blade body 4 is required, eccentric blocks 7 are symmetrically installed in the middle of the rotating rod 6. When the rotating rod 6 rotates, the eccentric blocks 7 will drive the blade body 4 to make a slight horizontal movement inside the blade holder 3. This design allows the operator to change the position of the blade body 4 by adjusting the angle of the rotating rod 6 according to actual needs, in order to adapt to different types or thicknesses of cotton. A damping is provided between the fixed seat 14 and the rotating rod 6. The damping force is set to be greater than the tension of the tension spring 8, ensuring that the stability and accuracy of the blade body 4 can be maintained even under long-term operation or slight vibration. The limiting mechanism consists of a torsion spring 101, a ratchet 11, and a pawl 12, which work together between the rotating rod 6 and the blade holder 3. When the rotating rod 6 rotates to the desired position, the pawl 12 engages with the ratchet 11 under the action of the torsion spring 101 to prevent the rotating rod 6 from accidentally rotating back, thereby ensuring the stability and accuracy of the position of the blade body 4. The operator can drive the rotating rod 6 to rotate by shaking the crank handle 15, thereby achieving fine-tuning of the blade body 4. During the fine-tuning process, the operator can observe the position change of the blade 4 in real time and make necessary adjustments according to the actual situation. Once the position of the blade 4 is adjusted to the optimal state, the cooperation of the pawl 12 and the ratchet 11 will lock the rotating rod 6 in the required position, ensuring that the blade 4 remains stable during the cleaning process. The design of the limit rod 5 not only facilitates disassembly and assembly, but also provides connection stability.

[0038] The working principle of the cotton cleaning and impurity removal knife provided by this utility model is as follows:

[0039] I. Easy disassembly and installation of the tool holder

[0040] Installation process:

[0041] First, align one end of the blade holder 3 with the round hole on the inner wall of the cotton cleaning machine body 1, so that the round rod 9 can be smoothly inserted into the corresponding round hole. Next, insert the pin 10 vertically from the top of the cotton cleaning machine body 1, through the insertion hole at the other end of the blade holder 3, to achieve a fixed connection between the blade holder 3 and the cotton cleaning machine body 1. The design of the pin 10 allows it to slide in the insertion hole, thereby ensuring that the blade holder 3 can be firmly fixed inside the cotton cleaning machine body 1, while facilitating subsequent disassembly operations.

[0042] Disassembly process:

[0043] When it is necessary to disassemble the blade holder 3, simply pull the pin 10 out of the socket to easily disconnect the blade holder 3 from the cotton cleaning machine body 1. Then, remove the blade holder 3 from the cotton cleaning machine body 1 to complete the disassembly process. This design not only simplifies the disassembly and installation steps and reduces maintenance costs, but also improves the overall operating efficiency of the equipment.

[0044] II. Fine-tuning of the blade inside the tool holder

[0045] Fine-tuning mechanism:

[0046] An eccentric block 7 is symmetrically installed in the middle of the rotating rod 6. When the rotating rod 6 rotates, the eccentric block 7 will drive the blade body 4 to make a slight horizontal movement inside the blade holder 3. This design allows the operator to change the position of the blade body 4 by adjusting the angle of the rotating rod 6 according to actual needs, so as to adapt to different types or thicknesses of cotton. The fixed seat 14 and the rotating rod 6 are provided with damping. The damping force is set to be greater than the tension of the tension spring 8 to ensure that the stability and accuracy of the blade body 4 can be maintained even under long-term operation or slight vibration.

[0047] Limiting mechanism:

[0048] The limiting mechanism consists of a torsion spring 101, a ratchet 11, and a pawl 12, which work together between the rotating rod 6 and the tool holder 3. When the rotating rod 6 rotates to the desired position, the pawl 12 engages with the ratchet 11 under the action of the torsion spring 101 to prevent the rotating rod 6 from rotating unexpectedly, thereby ensuring the stability and accuracy of the position of the tool body 4.

[0049] Fine-tuning operations:

[0050] The operator can drive the rotating rod 6 to rotate by shaking the handle 15, thereby achieving fine adjustment of the cutter body 4.

[0051] During the fine-tuning process, the operator can observe the position change of the blade 4 in real time and make necessary adjustments according to the actual situation. Once the position of the blade 4 is adjusted to the optimal state, the cooperation of the pawl 12 and the ratchet 11 will lock the rotating rod 6 in the required position, ensuring that the blade 4 remains stable during the cleaning process.

[0052] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A cotton cleaning and impurity removal knife, characterized in that, include: The cotton cleaning machine body (1) has a licker roller (2) installed inside the cotton cleaning machine body (1), and a blade holder (3) that penetrates one side of the cotton cleaning machine body (1) is provided on one side of the licker roller (2). The blade (4) is installed inside the blade holder (3); Limiting rod (5): A limiting rod (5) is installed on the top of the tool holder (3). The limiting rod (5) is used to limit the up and down movement of the tool body (4). A fixing mechanism is installed between the blade holder (3) and the cotton cleaning machine body (1), which fixes the blade holder (3) inside the cotton cleaning machine body (1); Rotating rod (6), the tool holder (3) is equipped with rotating rod (6), and eccentric blocks (7) are symmetrically installed in the middle of rotating rod (6); A tension spring (8) is installed at equal intervals between the side of the blade body (4) away from the blade edge and the inside of the blade holder (3). A limiting mechanism is installed between the rotating rod (6) and the tool holder (3). The limiting mechanism is used to limit the rotation of the rotating rod (6) after it has rotated.

2. The cotton cleaning and impurity removal knife according to claim 1, characterized in that, The fixing mechanism includes: a round rod (9) and a pin (10). One end of the knife holder (3) is symmetrically fixedly connected to the round rod (9). The inner wall of the cotton cleaning machine body (1) near the round rod (9) is provided with a round hole corresponding to the two round rods (9). The top of the knife holder (3) near the other end is provided with insertion holes at equal intervals. The two insertion holes are respectively slidably connected with pins (10) that penetrate the top of the cotton cleaning machine body (1).

3. The cotton cleaning and impurity removal knife according to claim 1, characterized in that, The limiting mechanism includes a torsion spring (101), a ratchet (11), and a pawl (12). The ratchet (11) is symmetrically fixedly connected to the middle of the rotating rod (6). Pawls (12) are rotatably connected to the positions corresponding to the two ratchets (11) inside the tool holder (3). A torsion spring (101) is installed at the connection between the two pawls (12) and the tool holder (3). The two ratchets (11) and the two pawls (12) are installed together.

4. The cotton cleaning and impurity removal knife according to claim 3, characterized in that, The inside of the tool holder (3) is provided with clearance grooves (13) at positions corresponding to the two ratchet wheels (11) and the two eccentric blocks (7).

5. The cotton cleaning and impurity removal knife according to claim 2, characterized in that, The tool holder (3) is fixedly connected to a fixed seat (14) at one end near the pin (10). The rotating rod (6) is rotatably connected to the inner wall of the fixed seat (14). The connection between the fixed seat (14) and the rotating rod (6) is provided with damping.

6. The cotton cleaning and impurity removal knife according to claim 1, characterized in that, The limit rod (5) and the tool holder (3) are fixedly connected by bolts.

7. The cotton cleaning and impurity removal knife according to claim 5, characterized in that, A crank (15) is fixedly connected to one end of the rotating rod (6) near the fixed base (14).

8. The cotton cleaning and impurity removal knife according to claim 1, characterized in that, The top of the tool holder (3) is rotatably connected to a dust cover (16), and the end of the tool holder (3) near the fixed base (14) is fixedly connected to a handle (17).

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