Unorganized waste gas dissipation prevention device of setting machine

By setting up an air curtain pressurization box at the fabric outlet of the stenter to form a converging air curtain, the problem of unorganized exhaust gas emission from the stenter is solved, achieving improvements in environmental protection and energy saving.

CN223510156UActive Publication Date: 2025-11-04CHANGYI XINPENG TEXTILE CO LTD
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Patent Information

Application Number
CN202423046922.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-04
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

The stenter has unorganized exhaust gas emissions at the fabric outlet, which leads to environmental pollution and high-temperature radiation, affecting production safety and fabric quality.

Method used

Two sets of air curtain booster boxes are installed at the fabric outlet of the stenter, one higher and one lower than the outlet, respectively, spraying out oblique air curtains of the same width as the fabric outlet. The blower device inside the stenter forms a converging air curtain to prevent exhaust gas from escaping.

Benefits of technology

It effectively prevents the escape of exhaust gas, reduces environmental pollution and the impact of high-temperature radiation, maintains the drying and shaping effect, and is energy-saving and environmentally friendly.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223510156U_ABST
Patent Text Reader

Abstract

The utility model discloses an unorganized waste gas dissipation preventing device of a setting machine, which comprises two air curtain pressurizing air boxes which are arranged outside the setting machine and are respectively higher than and lower than a cloth outlet, and the air curtain pressurizing air boxes are respectively provided with an air spraying port which sprays towards the cloth outlet in an inclined mode. The air spraying opening of the upper air curtain pressurizing air bellow obliquely blows towards the lower side of the upper edge of the cloth outlet, and the air spraying opening of the lower air curtain pressurizing air bellow obliquely blows towards the upper side of the upper edge of the cloth outlet; the width of the air nozzle is equal to that of the cloth outlet; the air curtain pressurizing air box is connected with a blower device. The upper air curtain pressurizing air box and the lower air curtain pressurizing air box jointly form an intersection air curtain blowing towards the inner side of the cloth outlet, waste gas dissipation does not occur at the cloth outlet any more, waste gas pollution can be reduced, and the environment protection performance is good. According to the utility model, the original internal circulation fan in the machine can be used for providing a high-pressure air source, an additional fan is not needed, the hot air in the machine is self-recycled, the heat energy loss is less, the reduction of high-temperature dissipation is facilitated, and the energy-saving property is good.
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Description

TECHNICAL FIELD

[0001] The utility model relates to printing and dyeing machinery technical field especially relates to a shaping machine no organization waste gas prevents device that scatters. BACKGROUND

[0002] The shaping machine is the equipment that promotes cloth to be shaped through heating mode, and its main body structure includes the multiple groups of heating box arranged and the conveying mechanism through the heating box. After the cloth is dipped in the chemical material, reaches the conveying mechanism and enters the inside of the shaping machine, in the process of passing each heating box, the cloth is gradually dried and shaped under the action of high temperature hot air, the hot air input into the shaping machine is blown into the guide pipe by the internal circulation fan, and reaches the hot air pipe, the hot air is guided to the cloth surface by the opening on the hot air pipe, and is used for drying and shaping, the cloth that completes drying and shaping is output and collected from the output end of the conveying mechanism. In this process, the chemical material that is dipped in is volatilized under the action of high temperature, so that high temperature waste gas is generated in the shaping machine, so the waste gas collecting system is arranged on the shaping machine, the waste gas in the box is collected to reduce waste gas pollution.

[0003] The waste gas collecting system collects the waste gas by negative pressure suction mode, and the cloth inlet and outlet of the shaping machine are the openings for natural air supply. It is found in actual production that even if the cloth inlet and outlet of the shaping machine are used for air supply, but as the cloth is output from the outlet, a small part of waste gas is scattered from the cloth outlet, forms unorganized waste gas, after long time production, the shaping machine outlet, even the production workshop is polluted by waste gas, seriously affects the health of production personnel. Moreover, the shaping machine outlet itself has obvious high heat radiation, based on the high temperature of about 200 DEG C in the shaping machine, combined with the scattering of part of waste gas from the shaping machine outlet, the shaping machine outlet forms a high temperature environment, personnel are difficult to work near for a long time, affect normal production. In addition, in cold season, the temperature of the shaping machine is low, the volatilized high temperature waste gas contains the moisture of drying, when reaching the outside of the shaping machine, the moisture is condensed into water, the condensed water drops along the side wall of the shaping machine to the cloth, causes the quality problem of the cloth. In summary, the unorganized waste gas of the shaping machine outlet needs to be treated. UTILITY MODEL CONTENTS

[0004] The utility model provides a kind of shaping machine no organization waste gas prevents device that scatters to solve the technical problems that avoid waste gas scattering, it is beneficial to reduce waste gas pollution, reduce high temperature and condensed water influence.

[0005] To solve the above-mentioned technical problems, the technical solution of this utility model is: a device for preventing the escape of fugitive exhaust gas from a stenter, which is installed at the fabric outlet of the stenter, including two air curtain booster boxes installed outside the stenter and respectively higher and lower than the fabric outlet. Each air curtain booster box is provided with a nozzle that sprays air at an angle towards the fabric outlet, with the nozzle of the upper air curtain booster box spraying air at an angle towards the lower edge of the fabric outlet and the nozzle of the lower air curtain booster box spraying air at an angle towards the upper edge of the fabric outlet; the width of the nozzle is equal to the width of the fabric outlet; and the air curtain booster box is connected to a blower.

[0006] As a preferred technical solution, the air curtain pressurizing air box includes an air box wall near the setting machine. A top wall of the air box is fixedly provided on the end of the air box wall away from the fabric outlet, and a guide inclined wall that extends smoothly towards the fabric outlet is fixedly provided on the end of the top wall of the air box away from the setting machine. The air nozzle is formed between the end of the guide inclined wall near the fabric outlet and the end of the air box wall near the fabric outlet.

[0007] As a preferred technical solution, the blower device includes a blower, and each of the air curtain pressurization boxes is connected to a blower pipe. The blower pipe extends into the setting machine and the inner end of the blower pipe is connected to the guide pipe inside the setting machine. The internal circulation fan inside the setting machine also serves as the blower.

[0008] As a preferred technical solution, the blower duct includes two air-turning sections disposed inside the setting machine and respectively above and below the fabric outlet. The air-turning sections are connected to the guide duct and arranged with the hot air duct inside the setting machine. The ends of the two air-turning sections away from the guide duct are respectively connected to air supply sections that extend through the side wall of the setting machine. The two air supply sections are respectively connected to the two air curtain booster boxes.

[0009] Due to the adoption of the above technical solution, the device for preventing the escape of fugitive exhaust gas from the stenter is installed at the fabric outlet of the stenter. It includes two air curtain booster boxes located outside the stenter and respectively higher and lower than the fabric outlet. Each air curtain booster box is provided with an air nozzle that sprays air at an angle towards the fabric outlet. The air nozzle of the upper air curtain booster box sprays air at an angle towards the lower edge of the fabric outlet, while the air nozzle of the lower air curtain booster box sprays air at an angle towards the upper edge of the fabric outlet. The width of the air nozzle is equal to the width of the fabric outlet. The air curtain booster box is connected to a blower. This invention arranges two air curtain booster boxes outside the fabric outlet of the setting machine. The air curtain booster boxes spray air curtains through nozzles of the same width as the fabric outlet. The two air curtain booster boxes together form a converging air curtain that sprays air into the fabric outlet. There is no longer any exhaust gas escaping at the fabric outlet, which helps to reduce exhaust gas pollution and is environmentally friendly. At the same time, it also helps to reduce the impact of high temperature and condensation. Attached Figure Description

[0010] The following figures are intended only to illustrate and explain the present invention and do not limit the scope of the present invention. Wherein:

[0011] Figure 1 This is a cross-sectional structural schematic diagram of an embodiment of the present utility model;

[0012] Figure 2 yes Figure 1 A schematic diagram of the AA structure;

[0013] Figure 3 yes Figure 2 A schematic diagram of the CC structure scaling;

[0014] Figure 4 yes Figure 1 Schematic diagram of BB structure;

[0015] Figure 5 yes Figure 2 A schematic diagram illustrating the structural principle of the connection between the blower duct and the upper end wall of the air curtain pressurization box.

[0016] In the diagram: 1-Styling machine; 11-Fabric outlet; 2-Conveying mechanism; 3-Air curtain booster box; 31-Air nozzle; 32-Air box vertical wall; 33-Air box top wall; 34-Guide inclined wall; 35-Air box end wall; 4-Blower; 41-Blower; 42-Blower duct; 43-Air transfer section; 44-Air supply section; 5-Internal circulation fan; 51-Guide duct. Detailed Implementation

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments. In the following detailed description, only certain exemplary embodiments of the present invention are described by way of illustration. Undoubtedly, those skilled in the art will recognize that various modifications can be made to the described embodiments without departing from the spirit and scope of the present invention. Therefore, the drawings and description are illustrative in nature and not intended to limit the scope of the claims.

[0018] like Figures 1 to 5 As shown, the device for preventing the escape of unorganized exhaust gas from the stenter is installed at the fabric outlet 11 of the stenter 1. Of course, the conveying mechanism 2 is installed through the stenter 1, and the conveying mechanism 2 outputs the fabric from the fabric outlet 11. This is known technology and will not be described in detail here.

[0019] This device includes two air curtain booster boxes 3 located outside the setting machine 1 and respectively above and below the fabric outlet 11. Each air curtain booster box 3 is provided with an air nozzle 31 that blows obliquely toward the fabric outlet 11. The air nozzle 31 of the upper air curtain booster box 3 blows obliquely toward the lower edge of the fabric outlet 11, and the air nozzle 31 of the lower air curtain booster box 3 blows obliquely toward the upper edge of the fabric outlet 11. The width of the air nozzle 31 is equal to the width of the fabric outlet 11. The air curtain booster box 3 is connected to a blower device 4.

[0020] The high-pressure airflow output by the blower 4 is evenly distributed by the air curtain booster box 3 and finally ejected from the nozzle 31. The ejected airflow forms an air curtain that blows obliquely towards the fabric outlet 11. The air curtains of the upper and lower air curtain booster boxes 3 converge inward at the fabric outlet 11. In addition, the nozzle 31 and the fabric outlet 11 are of the same width, and each air curtain blows at the upper and lower edges of the fabric outlet 11. Therefore, the fabric outlet 11 forms an inward air curtain airflow with good isolation, eliminating the escape of exhaust gas, reducing exhaust gas pollution, improving environmental protection, and also reducing the impact of high temperature and condensate.

[0021] In this embodiment, the air curtain pressurizing box 3 includes an air box wall 32 near the setting machine 1. A top wall 33 is fixedly provided on the end of the air box wall 32 away from the fabric outlet 11, extending along the direction away from the setting machine 1. A guide slope 34, smoothly extending towards the fabric outlet 11, is fixedly provided on the end of the top wall 33 away from the setting machine 1. An air box end wall 35 is fixedly provided at the ends of the air box wall 32, the top wall 33, and the guide slope 34, forming a box structure. An air nozzle 31 is formed between the end of the guide slope 34 near the fabric outlet 11 and the end of the air box wall 32 near the fabric outlet 11. With this structural configuration, the high-pressure airflow input into the air curtain pressurizing box 3 can be quickly guided by the guide slope 34 to form a uniform airflow ejected from the air nozzle 31, which facilitates the formation of an insulating air curtain.

[0022] The blower device 4 includes a blower 41, and each of the air curtain pressurization boxes 3 is connected to a blower pipe 42. The blower pipe 42 extends into the shaping machine 1 and the inner end of the blower pipe 42 is connected to the guide pipe 51 inside the shaping machine 1. The internal circulation fan 5 inside the shaping machine 1 also serves as the blower 41.

[0023] Therefore, in this embodiment, the original guide pipe 51 inside the setting machine 1 is directly connected to the blower pipe 42. The hot air blown out by the original internal circulation fan 5 inside the setting machine 1 is directly guided to the air curtain pressurization box 3, and then blown back towards the fabric outlet 11 through the air nozzle 31. This solution does not require an additional fan. In actual installation, the last one or several hot air pipes inside the setting machine 1 can be replaced with the blower pipe 42, which facilitates direct modification of the existing setting machine 1. Based on the above structural arrangement, most of the blower pipe 42 is inside the setting machine 1, resulting in less heat loss. The hot air from the last one or several hot air pipes is essentially redirected to the air curtain pressurization box 3 for reverse blowing, forming the required hot air drying at the fabric outlet 11. The drying and setting effect is not affected, and there is no increase in energy consumption. Furthermore, while reducing the emission of exhaust gas, it also helps to reduce heat loss, achieving energy-saving effects.

[0024] More specifically, the blower duct 42 includes two air-turning sections 43 disposed within the setting machine 1, one higher and one lower than the fabric outlet 11, respectively. The air-turning sections 43 are connected to the guide duct 51 and arranged in conjunction with the hot air duct within the setting machine 1. The ends of the two air-turning sections 43 furthest from the guide duct 51 are respectively connected to air supply sections 44 extending through the side wall of the setting machine 1. The two air supply sections 44 are respectively connected to the two air curtain booster boxes 3. In this embodiment, the air supply section 44 can be as follows: Figure 2The air box wall 32 shown is connected to the air box 3 of the air curtain pressurization box 3, and can also be as follows: Figure 5 The connection shown is to the end wall 35 of the air box 3, which is connected to the air box 3 of the air curtain pressurization box. No limitation is made here.

[0025] Based on the above structural principles, in this embodiment, the upper and lower air curtain pressurization boxes 3 together form a converging air curtain that blows air into the inside of the fabric outlet 11. Exhaust gas no longer escapes from the fabric outlet 11, which helps reduce exhaust pollution and improves environmental friendliness. Utilizing the original internal circulation fan 5 to provide a high-pressure air source eliminates the need for additional fans. The internal hot air achieves self-circulation, minimizing heat loss and reducing high-temperature dissipation, resulting in good energy efficiency.

[0026] Of course, the configuration of the blower device 4 described in this embodiment is not limited to the above structure. For example, when a heat exchanger for utilizing the heat of the waste gas is installed at the waste gas collection system of the stenter 1, the blower 41 in the blower device 4 can also use the hot air formed after absorbing the heat of the waste gas for blowing. This solution should also be within the protection scope of this utility model.

[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A device for preventing the escape of fugitive exhaust gas from a stenter, installed at the fabric outlet of the stenter, characterized in that: The system includes two air curtain booster boxes located outside the setting machine and positioned above and below the fabric outlet, respectively. Each air curtain booster box has an air nozzle that blows air at an angle towards the fabric outlet. The air nozzle of the upper air curtain booster box blows air at an angle towards the lower edge of the fabric outlet, while the air nozzle of the lower air curtain booster box blows air at an angle towards the upper edge of the fabric outlet. The width of each air nozzle is equal to the width of the fabric outlet. Each air curtain booster box is connected to a blower.

2. The device for preventing the escape of fugitive exhaust gas from a stenter as described in claim 1, characterized in that: The air curtain pressurization box includes an air box wall near the setting machine. A top wall of the air box is fixedly provided on the end of the air box wall away from the fabric outlet, and a guide slope wall that extends smoothly towards the fabric outlet is fixedly provided on the end of the top wall of the air box away from the setting machine. The air nozzle is formed between the end of the guide slope wall near the fabric outlet and the end of the air box wall near the fabric outlet.

3. The device for preventing the escape of fugitive exhaust gas from a stenter as described in claim 1, characterized in that: The blower device includes a blower, and each of the air curtain pressurization boxes is connected to a blower pipe. The blower pipe extends into the setting machine and the inner end of the blower pipe is connected to the guide pipe inside the setting machine. The internal circulation fan inside the setting machine also serves as the blower.

4. The device for preventing the escape of fugitive exhaust gas from a stenter as described in claim 3, characterized in that: The blower duct includes two air-turning sections disposed inside the setting machine and respectively above and below the fabric outlet. The air-turning sections are connected to the guide duct and arranged with the hot air duct inside the setting machine. The ends of the two air-turning sections away from the guide duct are respectively connected to air supply sections that extend through the side wall of the setting machine. The two air supply sections are respectively connected to the two air curtain booster boxes.