Gray fabric slitting machine with inspection function
By introducing a fabric inspection component and a disassembly/removal component into the fabric slitting machine, and using a fabric inspection fluorescent lamp and a servo motor for real-time quality inspection, the problems of quality defects and missed inspections during the cutting process of the fabric slitting machine are solved, thereby improving the quality of the fabric and the convenience of changing the roll.
Patent Information
- Application Number
- CN202422988873.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Existing fabric slitting machines are prone to causing surface quality defects in the fabric during the cutting process and may miss some defects, affecting the overall quality.
A fabric slitting machine with inspection function was designed, which includes a fabric inspection component and a disassembly and assembly component. It uses a fabric inspection fluorescent lamp and a servo motor to perform real-time quality inspection, and the disassembly and assembly component facilitates the replacement of fabric rolls, thereby improving work efficiency.
By using the fluorescent lamp for fabric inspection in the fabric inspection component, the rate of missed inspections of the greige fabric is reduced, and the quality of the greige fabric is improved. Furthermore, the design of the disassembly and assembly component improves the convenience of changing the roll and increases work efficiency.
Smart Images

Figure CN223510200U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fabric processing technology, specifically to a fabric splitting machine with inspection function. Background Technology
[0002] Greige fabric refers to fabric that has not yet undergone dyeing or printing after weaving. It is typically made from textile raw materials but has not been dyed or finished, and is mainly used for undyed cotton fabric intended for dyeing and printing. In the production and processing of greige fabric, a greige fabric splitting machine is required. This machine is used to cut and slit fabrics. Its main function is to automatically or semi-automatically cut and slit textiles according to a predetermined program using mechanical devices and a control system. Splitting machines are widely used in the textile industry for the cross-sectional and longitudinal splitting of greige fabric. However, current greige fabric splitting machines still have the following shortcomings:
[0003] For example, patent document CN215164087U discloses a slitting device for antibacterial fiber fabric. This slitting device for antibacterial fiber fabric can quickly adjust the tension of the fabric, so that the fabric is always taut during the cutting process, improving the cutting quality and making it easy to use. However, the surface of the fabric after cutting will produce moving quality defects, which are prone to being missed during long-term processing, thus affecting the overall quality.
[0004] Therefore, in view of this, we studied and improved the existing structure to propose a fabric splitting machine with inspection function. Utility Model Content
[0005] The purpose of this invention is to provide a fabric splitting machine with inspection function to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a fabric slitting machine with inspection function, comprising a fixed base plate and an inspection component. A support frame is installed on the right end of the upper surface of the fixed base plate. The inspection component is disposed on the surface of the support frame and includes a fabric support crossbar, a support plate, an inspection fluorescent lamp, a snap-fit groove, a winding rod, a fixing threaded rod, and a servo motor. The fabric support crossbar is disposed on the inner surface of the left end of the support frame, and support plates are installed on the inner sides of the front and rear ends of the support frame. Inspection fluorescent lamps are installed on the inner surface of the upper end of the support frame and the inner surface of the support plate. A snap-fit groove is rotatably connected to the inner side of the right end of the support frame. A winding rod is snapped into the inner side of the snap-fit groove, and a fixing threaded rod is threadedly connected to the surface of the snap-fit groove.
[0007] Furthermore, a servo motor is installed on the right side of the front surface of the support frame, and the output end of the servo motor is connected to the front side of the snap-fit groove through a coupling. Two sets of winding rods are provided.
[0008] Furthermore, the upper left end of the fixed base plate is provided with a disassembly and assembly assembly for replacing the fabric roll, and the disassembly and assembly assembly includes a support plate, a fixing groove and an installation groove. The support plate is located on the front and rear sides of the upper left end of the fixed base plate, and the upper surface of the support plate is provided with a fixing groove and the upper surface of the support plate is provided with an installation groove.
[0009] Furthermore, the assembly and disassembly assembly also includes a movable drum, a limiting ring, an installation strip, a limiting seat, and an auxiliary handle. The movable drum is engaged with the inside of the fixing groove, and the two ends of the movable drum are engaged with the limiting ring. The installation strip is engaged with the inside of the installation groove, and the upper surface of the installation strip is provided with a limiting seat. The upper surface of the limiting seat is provided with an auxiliary handle.
[0010] Furthermore, a support pole is installed on the left end of the upper surface of the fixed base plate, and a limit crossbar is provided on the inner side of the lower end of the support pole.
[0011] Furthermore, a support member is installed on the right side of the support pole, and a fixed frame is provided on the upper inner side of the support member. An electric push rod is installed on the upper surface of the fixed frame, and the lower end of the electric push rod passes through the upper side of the fixed frame and extends to the inner side of the fixed frame.
[0012] Furthermore, a fixed upright plate is slidably connected to the middle section of the upper surface of the fixed base plate, and a rotating motor is installed on the front surface of the upper end of the fixed upright plate. The output end of the rotating motor is connected to a threaded screw through a coupling, and a fabric cutting blade is threadedly connected to the surface of the threaded screw.
[0013] Furthermore, a fixing plate is installed on the right side of the fixing plate, and an electric telescopic rod is provided on the upper end of the right surface of the fixing plate, with the left end of the electric telescopic rod connected to the upper end of the right surface of the fixing plate.
[0014] This utility model provides a fabric splitting machine with inspection function, which has the following beneficial effects:
[0015] 1. This utility model incorporates a fabric inspection component, which includes a fabric support crossbar, a support plate, a fabric inspection fluorescent lamp, a snap-fit groove, a winding rod, a fixing threaded rod, and a servo motor. In use, the winding rod is installed on the snap-fit groove by engaging with both ends of the snap-fit rod, and then fixed by the fixing threaded rod. The slit fabric's napp layer wraps around the upper fabric support crossbar from the top, passes under the upper fabric inspection fluorescent lamp, and then winds onto the upper winding rod. The bottom fabric wraps around the lower fabric support crossbar from the bottom, passes under the lower fabric inspection fluorescent lamp, and then winds onto the lower winding rod. Activating the servo motor causes the snap-fit groove to rotate, which in turn rotates the winding rod to wind the fabric. This allows the device to inspect the fabric quality during the winding process, reducing the rate of missed inspections and improving the overall quality of the fabric.
[0016] 2. This utility model incorporates a disassembly and assembly component, which includes a support plate, a fixing groove, and an installation groove. The component also includes a movable drum, a limiting ring, an installation strip, a limiting seat, and an auxiliary handle. In use, the two ends of the movable drum containing the fabric are inserted into the fixing groove. The limiting ring engages with both ends of the movable drum to limit its movement. The installation strip engages with the inside of the installation groove to fix the limiting seat to the upper side of the support plate, further limiting the movable drum and preventing it from falling off. During fabric unloading, the movable drum rotates along the inside of the fixing groove. The auxiliary handle allows for easy removal of the limiting seat for replacement with a new movable drum. This device facilitates quick replacement of the fabric roll, improving work efficiency. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of a fabric splitting machine with inspection function according to the present invention;
[0018] Figure 2 This is a three-dimensional structural diagram of the fabric inspection component of a fabric splitting machine with inspection function according to the present invention.
[0019] Figure 3 This utility model relates to a fabric splitting machine with inspection function. Figure 2 Enlarged structural diagram at point A in the middle;
[0020] Figure 4 This is a three-dimensional structural diagram of the disassembly and assembly components of a fabric splitting machine with inspection function according to this utility model.
[0021] Figure 5 This is a three-dimensional structural diagram of the fixed frame of a fabric splitting machine with inspection function according to the present invention.
[0022] In the diagram: 1. Fixed base plate; 2. Support frame; 3. Fabric inspection assembly; 301. Fabric support crossbar; 302. Support plate; 303. Fabric inspection fluorescent lamp; 304. Clip groove; 305. Rewinding rod; 306. Fixed threaded rod; 307. Servo motor; 4. Assembly / disassembly assembly; 401. Supporting upright plate; 402. Fixing groove; 403. Mounting groove; 404. Movable drum; 405. Limiting ring; 406. Mounting strip; 407. Limiting seat; 408. Auxiliary handle; 5. Supporting upright; 6. Limiting crossbar; 7. Support component; 8. Fixed frame; 9. Electric push rod; 10. Fixed upright plate; 11. Rotating motor; 12. Threaded screw; 13. Fabric cutting blade; 14. Fixed plate; 15. Electric telescopic rod. Detailed Implementation
[0023] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0024] like Figures 1 to 5 As shown, a fabric slitting machine with inspection function includes a fixed base plate 1 and a fabric inspection component 3. A support frame 2 is installed on the right end of the upper surface of the fixed base plate 1. The fabric inspection component 3 is disposed on the surface of the support frame 2 and includes a fabric support crossbar 301, a support plate 302, a fabric inspection fluorescent lamp 303, a snap-fit groove 304, a winding rod 305, a fixed threaded rod 306, and a servo motor 307. The fabric support crossbar 301 is disposed on the inner surface of the left end of the support frame 2, and support plates 302 are installed on the inner sides of the front and rear ends of the support frame 2. Fabric inspection fluorescent lamps 303 are installed on the inner surface of the upper end of the support frame 2 and the inner surface of the support plate 302. A snap-fit groove 304 is rotatably connected to the inner side of the right end of the support frame 2. The winding rod 305 is snapped into the inner side of the snap-fit groove 304, and the fixed threaded rod 306 is threadedly connected to the surface of the snap-fit groove 304.
[0025] The specific operation is as follows: During use, the take-up rod 305 is installed on the snap-fit groove 304 by engaging with the snap-fit groove 304 at both ends. It is then fixed by the threaded rod 306. The slit fabric has its surface layer wrapped around the upper support bar 301 from the top, passing under the upper inspection fluorescent lamp 303, and then wrapped around the upper take-up rod 305. The bottom fabric wraps around the lower support bar 301 from the bottom, passing under the lower inspection fluorescent lamp 303, and then wrapped around the lower take-up rod 305. The servo motor 307 is started, causing the snap-fit groove 304 to rotate. The snap-fit groove 304 then rotates the take-up rod 305. During the take-up process, the quality of the surface layer and the bottom fabric is checked by the upper and lower sets of inspection fluorescent lamps 303.
[0026] Please refer to Figure 1 , Figure 4 and Figure 5A servo motor 307 is installed on the right side of the front surface of the support frame 2, and the output end of the servo motor 307 is connected to the front side of the snap-fit groove 304 via a coupling. Two sets of winding rods 305 are provided. A disassembly and assembly assembly 4 for replacing the fabric roll is provided on the left end of the upper surface of the fixed base plate 1. The disassembly and assembly assembly 4 includes a support plate 401, a fixing groove 402, and an installation groove 403. The support plate 401 is located on the front and rear sides of the left end of the upper surface of the fixed base plate 1. The upper surface of the support plate 401 has a fixing groove 402, and the upper surface of the support plate 401 has an installation groove 403. The disassembly and assembly assembly 4 also includes a movable drum 404, a limiting ring 405, an installation strip 406, a limiting seat 407, and an auxiliary handle 408. The movable drum 404 is engaged with the inner side of the fixing groove 402, and the two ends of the movable drum 404 are engaged with the limiting rings 405. The installation strip 406 is engaged with the inner side of the installation groove 403, and the installation strip 407 is engaged with the installation strip 408. 06 The upper surface is provided with a limiting seat 407, and the upper surface of the limiting seat 407 is equipped with an auxiliary handle 408. The left end of the upper surface of the fixed base plate 1 is equipped with a support rod 5, and the lower end of the support rod 5 is provided with a limiting crossbar 6. The right side of the support rod 5 is equipped with a support member 7, and the upper end of the inner side of the support member 7 is provided with a fixed frame 8. The upper surface of the fixed frame 8 is equipped with an electric push rod 9, and the lower end of the electric push rod 9 passes through the upper side of the fixed frame 8 and extends to the inner side of the fixed frame 8. The middle section of the upper surface of the fixed base plate 1 is slidably connected to a fixed plate 10, and the front surface of the upper end of the fixed plate 10 is equipped with a rotating motor 11. The output end of the rotating motor 11 is connected to a threaded screw 12 through a coupling. The surface of the threaded screw 12 is threaded with a fabric cutting blade 13. The right side of the fixed plate 10 is equipped with a fixed plate 14, and the upper end of the right surface of the fixed plate 14 is provided with an electric telescopic rod 15. The left end of the electric telescopic rod 15 is connected to the upper end of the right surface of the fixed plate 10.
[0027] The specific operation is as follows: During use, the two ends of the movable drum 404 containing the fabric are inserted into the inner side of the fixing groove 402. The movable drum 404 is limited by the engaging connection between the limiting ring 405 and the two ends of the movable drum 404. The limiting seat 407 is fixed to the upper side of the support plate 401 by the engaging connection between the mounting strip 406 and the inner side of the mounting groove 403, further limiting the movable drum 404 and preventing it from falling off. During the fabric unloading process, the movable drum 404 will rotate along the inner side of the fixing groove 402. The auxiliary handle 408 can be used to easily unload the fabric. The limiting seat 407 is removed to facilitate the replacement of the new movable roll 404. The outer end of the fabric passes under the limiting crossbar 6 and through the inside of the fixed frame 8. The electric push rod 9 is activated to fix the front end of the fabric. The electric telescopic rod 15 is activated to drive the fixed upright plate 10 to slide to the left, so that the cutting blade 13 moves to the inside of the fixed frame 8 to cut the fabric. The rotating motor 11 is activated to drive the threaded screw 12 to rotate, so that the cutting blade 13 moves along the surface of the threaded screw 12 to cut the fabric as a whole.
[0028] In summary, as Figures 1 to 5 As shown, this fabric splitting machine with inspection function is used by first installing the take-up rod 305 onto the snap-fit groove 304 by engaging the two ends of the take-up rod 305 with the snap-fit groove 304, and then fixing it with the threaded rod 306. Next, the two ends of the movable drum 404, which is carrying the fabric, are snapped into the fixing groove 402, and the movable drum 404 is limited by engaging the limiting ring 405 with the two ends of the movable drum 404. Finally, the mounting strip 406 is used to connect the mounting strip to the fixed end of the machine. The engaging connection inside the groove 403 fixes the limiting seat 407 to the upper side of the support plate 401, further limiting the movable drum 404 to prevent it from falling off. During the fabric unloading process, the movable drum 404 will rotate along the inner side of the fixing groove 402. The limiting seat 407 can be easily removed through the auxiliary handle 408 to facilitate the replacement of a new movable drum 404. The outer end of the fabric passes under the limiting crossbar 6 and through the inner side of the fixing frame 8. The electric push rod 9 is activated to move the electric push rod 9 towards the fabric. The front end of the fabric is fixed. The electric telescopic rod 15 is activated, causing the fixed upright plate 10 to slide to the left, moving the fabric cutting blade 13 to the inside of the fixed frame 8 to cut the fabric. The rotary motor 11 is activated, causing the rotary motor 11 to drive the threaded screw 12 to rotate, causing the fabric cutting blade 13 to move along the surface of the threaded screw 12 for overall cutting. Subsequently, the slit fabric, with its napped surface layer, passes over the upper fabric support crossbar 301 from the top and through the upper fabric inspection fluorescent lamp 303. After the fabric is lowered, it is wound around the upper winding rod 305. The base fabric is then wrapped around the lower support crossbar 301 from the bottom side, passing under the lower inspection fluorescent lamp 303, and then wound around the lower winding rod 305. The servo motor 307 is started, causing the servo motor 307 to drive the snap-fit groove 304 to rotate. The snap-fit groove 304 drives the winding rod 305 to rotate. During the winding process of the fabric, the quality problems of the surface layer and the base fabric are checked by the upper and lower sets of inspection fluorescent lamps 303 respectively.
[0029] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.
Claims
1. A fabric splitting machine with inspection function, comprising a fixed base plate (1) and a fabric inspection assembly (3), characterized in that: A support frame (2) is installed on the right end of the upper surface of the fixed base plate (1). The fabric inspection component (3) is set on the surface of the support frame (2). The fabric inspection component (3) includes a fabric support crossbar (301), a support plate (302), a fabric inspection fluorescent lamp (303), a snap-fit groove (304), a winding rod (305), a fixed threaded rod (306), and a servo motor (307). The fabric support crossbar (301) is set on the inner surface of the left end of the support frame (2). The support plate (302) is installed on the inner side of both the front and rear ends of the support frame (2). The fabric inspection fluorescent lamp (303) is installed on the inner surface of the upper end of the support frame (2) and the inner surface of the support plate (302). The snap-fit groove (304) is rotatably connected to the inner side of the right end of the support frame (2). The winding rod (305) is snapped into the inner side of the snap-fit groove (304). The fixed threaded rod (306) is threadedly connected to the surface of the snap-fit groove (304).
2. The fabric splitting machine with inspection function according to claim 1, characterized in that, A servo motor (307) is installed on the right side of the front surface of the support frame (2), and the output end of the servo motor (307) is connected to the front side of the snap-fit groove (304) through a coupling. Two sets of winding rods (305) are provided.
3. A fabric splitting machine with inspection function according to claim 1, characterized in that, The upper surface of the fixed base plate (1) is provided with a disassembly and assembly assembly (4) for replacing the fabric roll at the left end. The disassembly and assembly assembly (4) includes a support plate (401), a fixing groove (402) and an installation groove (403). The support plate (401) is located on the front and rear sides of the left end of the upper surface of the fixed base plate (1). The upper surface of the support plate (401) is provided with a fixing groove (402) and an installation groove (403) is provided on the upper surface of the support plate (401).
4. A fabric splitting machine with inspection function according to claim 3, characterized in that, The assembly / disassembly component (4) further includes a movable drum (404), a limiting ring (405), an installation strip (406), a limiting seat (407), and an auxiliary handle (408). The movable drum (404) is engaged with the inner side of the fixing groove (402), and the two ends of the movable drum (404) are engaged with the limiting ring (405). The installation strip (406) is engaged with the inner side of the installation groove (403), and the upper surface of the installation strip (406) is provided with the limiting seat (407). The upper surface of the limiting seat (407) is provided with the auxiliary handle (408).
5. A fabric splitting machine with inspection function according to claim 1, characterized in that, A support rod (5) is installed on the left end of the upper surface of the fixed base plate (1), and a limit crossbar (6) is provided on the inner side of the lower end of the support rod (5).
6. A fabric splitting machine with inspection function according to claim 5, characterized in that, A support member (7) is installed on the right side of the support pole (5), and a fixed frame (8) is provided on the upper inner side of the support member (7). An electric push rod (9) is installed on the upper surface of the fixed frame (8), and the lower end of the electric push rod (9) passes through the upper side of the fixed frame (8) and extends to the inner side of the fixed frame (8).
7. A fabric splitting machine with inspection function according to claim 1, characterized in that, A fixed upright plate (10) is slidably connected to the middle section of the upper surface of the fixed base plate (1), and a rotating motor (11) is installed on the front side surface of the upper end of the fixed upright plate (10). The output end of the rotating motor (11) is connected to a threaded screw (12) through a coupling. A fabric cutting blade (13) is threadedly connected to the surface of the threaded screw (12).
8. A fabric splitting machine with inspection function according to claim 7, characterized in that, A fixing plate (14) is installed on the right side of the fixing plate (10), and an electric telescopic rod (15) is provided on the upper right surface of the fixing plate (14). The left end of the electric telescopic rod (15) is connected to the upper right surface of the fixing plate (10).
Citation Information
Patent Citations
Slitting device for antibacterial fiber grey cloth
CN215164087U