Discharging ball valve with different-diameter inclined rod

By introducing a positioning cone and locking element into the discharge ball valve, the problem of low installation efficiency of existing discharge ball valves is solved, enabling rapid fixing and efficient installation, reducing the labor intensity of workers and improving structural strength and sealing performance.

CN223511546UActive Publication Date: 2025-11-04HANGZHOU JIANENG VALVES
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Patent Information

Application Number
CN202423298417.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-11-04
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

The existing discharge ball valve has low installation efficiency, high labor intensity for workers, and the narrow space on the back of the flange on the valve body makes it difficult to tighten the nuts, which increases the installation time.

Method used

A variable diameter inclined rod discharge ball valve is designed. The bottom flange is pre-positioned and installed on the valve body using a positioning cone and a locking element. The locking element is connected to the bottom flange and the positioning cone. The locking element can be easily rotated with an Allen wrench to achieve quick fixation.

Benefits of technology

It improves installation efficiency, reduces the labor intensity of workers, enhances the fixing strength of the bottom flange, improves the sealing effect, avoids valve body interference, and enhances structural compactness.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223511546U_ABST
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Abstract

The utility model discloses a reducing inclined rod discharging ball valve which comprises a valve body, a kettle bottom flange, a gland, a ball core, a valve rod and a valve seat, wherein the kettle bottom flange and the gland are arranged on the valve body; the ball core is arranged in the valve body; the valve rod is connected with the ball core and is obliquely arranged in the valve body; the valve is characterized in that a plurality of positioning frustums for positioning a kettle bottom flange are arranged on the valve body; a locking piece is further mounted between the valve body and the kettle bottom flange; and two ends of the locking piece are respectively connected with the positioning frustum and the kettle bottom flange. The kettle bottom flange is installed on the valve body in a pre-positioning mode through the positioning frustum, the locking pieces are connected with the kettle bottom flange and the positioning frustum respectively, the kettle bottom flange is fixedly installed on the valve body, and therefore installation efficiency is improved, and labor intensity of workers is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of discharge ball valve technology, specifically to a discharge ball valve with a different diameter and inclined rod. Background Technology

[0002] Discharge ball valves are commonly used on reactors and are installed flush against the inner wall of the reactor. In existing technology, the valve body of the discharge ball valve is typically fixed to the bottom flange of the reactor using bolts. Because the bottom flange needs to fit flush against the inner wall of the reactor, nuts must be installed on the back of the flange on the valve body. When tightening the nuts, workers need to bend over and use a wrench, increasing their workload. Furthermore, the back of the flange on the valve body has limited space due to the inclined valve stem, making it inconvenient to tighten the nuts, thus increasing installation time and reducing efficiency. Therefore, a reducing-diameter inclined rod discharge ball valve is proposed to improve installation efficiency. Summary of the Invention

[0003] The purpose of this invention is to solve the above problems by proposing a variable diameter inclined rod discharge ball valve.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a reducing inclined rod discharge ball valve, comprising a valve body, a bottom flange and a pressure cap mounted on the valve body, a ball core mounted inside the valve body, a valve stem connected to the ball core and obliquely mounted inside the valve body, and a valve seat mounted inside the valve body and pressure cap and adapted to the ball core; characterized in that the valve body is provided with a plurality of positioning cones for positioning the bottom flange; a locking member is also installed between the valve body and the bottom flange; the two ends of the locking member are respectively connected to the positioning cones and the bottom flange.

[0005] Preferably, the bottom flange of the vessel is provided with a connecting screw groove for connecting to the locking member, a positioning cone hole adapted to the positioning cone, and a clearance hole communicating with the connecting screw groove and the positioning cone hole.

[0006] Preferably, the positioning cone is provided with a locking screw groove that connects to one end of the locking member.

[0007] Preferably, the locking member is also provided with an internal hexagonal groove to facilitate rotation.

[0008] Preferably, a sealing gasket is installed between the bottom flange and the valve body, and several installation limiting grooves are provided to limit the position of the sealing gasket.

[0009] Preferably, the sealing gasket is provided with an installation limiting boss that is adapted to the installation limiting groove.

[0010] Preferably, the bottom flange and the pressure cap are provided with a feed inlet with a concave spherical structure; the bottom of the valve body is provided with a discharge outlet.

[0011] Preferably, packing is installed between the valve body and the valve stem; a packing ring is installed on the packing; and a disc spring is installed on the packing ring.

[0012] Preferably, the valve stem is also fitted with a nut that secures the butterfly spring and the packing ring.

[0013] The beneficial effects of this utility model are as follows: by using a positioning cone to pre-position the bottom flange on the valve body, and using locking parts to connect the bottom flange and the positioning cone respectively, the bottom flange is fixedly installed on the valve body, thereby improving the installation efficiency and reducing the labor intensity of workers. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model.

[0015] Figure 2 This is a utility model Figure 1 A magnified view of a portion of point A in the middle.

[0016] Figure 3 This is a utility model Figure 2 A magnified view of a section at point B in the middle.

[0017] Legend: 1. Valve body; 101. Positioning cone; 102. Locking screw groove; 103. Discharge port; 2. Bottom flange; 201. Connecting screw groove; 202. Positioning cone hole; 203. Clearance hole; 204. Mounting limit groove; 205. Feed port; 3. Gland; 4. Ball core; 5. Valve stem; 501. Packing; 502. Packing pressure ring; 503. Butterfly spring; 504. Nut; 6. Valve seat; 7. Locking element; 701. Socket hexagonal groove; 8. Sealing gasket; 801. Mounting limit boss. Detailed Implementation

[0018] The following description, in conjunction with the accompanying drawings, further illustrates the present invention of a variable diameter inclined rod discharge ball valve.

[0019] It should be noted that all directional indications in the embodiments of the present invention, such as up, down, left, right, front, back, etc., are only used to explain the relative positional relationship and movement of the components in a specific posture as shown in the attached figure. If the specific posture changes, the directional indication will also change accordingly.

[0020] See appendix Figure 1-3As shown, this embodiment of a reducing inclined rod discharge ball valve includes a valve body 1, a bottom flange 2 and a pressure cap 3 mounted on the valve body 1, a ball core 4 mounted inside the valve body 1, a valve stem 5 connected to the ball core 4 and mounted at an inclination of 105° inside the valve body 1, and a valve seat 6 mounted inside the valve body 1 and pressure cap 3 and adapted to the ball core 4; characterized in that the valve body 1 is provided with a plurality of positioning cones 101 for positioning the bottom flange 2; a locking member 7 is also installed between the valve body 1 and the bottom flange 2; the two ends of the locking member 7 are respectively connected to the positioning cones The bottom flange 2 is connected to the platform 101; the bottom flange 2 is pre-positioned and installed on the valve body 1 by using the positioning cone 101, and the locking piece 7 is connected to the bottom flange 2 and the positioning cone 101 respectively, thereby fixing the bottom flange 2 on the valve body 1, thereby improving the installation efficiency and reducing the labor intensity of workers; by designing the valve stem 5 to be installed at a 105° angle to the flow channel of the valve body 1, interference between the actuator and the reactor can be avoided, and its overhang height can be shortened, making the overall structure compact and improving the structural strength.

[0021] See appendix Figure 1-2 As shown, the bottom flange 2 of the vessel is provided with a connecting screw groove 201 for connecting to the locking member 7, a positioning cone hole 202 adapted to the positioning cone 101, and a clearance hole 203 communicating with the connecting screw groove 201 and the positioning cone hole 202; the positioning cone 101 is provided with a locking screw groove 102 for connecting to one end of the locking member 7; the locking member 7 is also provided with an internal hexagonal slot 701 for easy rotation; an internal hexagonal wrench is installed into the internal hexagonal slot 701 on the locking member 7. Rotate the locking member 7 along the connecting screw groove 201 on the bottom flange 2. The locking member 7 moves downward through the thread until one end of the locking member 7 is connected to the locking screw groove 102 of the positioning cone 101 through the clearance hole 203. The bottom flange 2 is fixedly installed on the valve body 1, which facilitates the installation of the bottom flange 2 and improves the installation effect. At the same time, the locking member 7 is connected to the bottom flange 2 and the valve body 1 through threads at both ends, which further improves the fixing strength of the bottom flange 2.

[0022] See appendix Figure 3 As shown, a sealing gasket 8 and several mounting limiting grooves 204 are also installed between the bottom flange 2 and the valve body 1 to limit the sealing gasket 8; the sealing gasket 8 is provided with mounting limiting bosses 801 that are adapted to the mounting limiting grooves 204; by installing the mounting limiting bosses 801 on the sealing gasket 8 into the mounting limiting grooves 204 on the bottom flange 2 and the valve body 1, the sealing gasket 8 can be limited and installed between the bottom flange 2 and the valve body 1 to improve the sealing effect and prevent sliding from affecting the sealing effect when fixing the bottom flange 2 and the valve body 1.

[0023] See appendix Figure 1As shown, the bottom flange 2 and the pressure cap 3 are also provided with a concave spherical inlet 205; the bottom of the valve body 1 is provided with an outlet 103; the inlet 205 is larger than the outlet 103; a packing 501 is installed between the valve body 1 and the valve stem 5; a packing ring 502 is installed on the packing 501; a butterfly spring 503 is installed on the packing ring 502; the valve stem 5 is also provided with a nut 504 for fixing the butterfly spring 503 and the packing ring 502; by designing the inlet 205 on the bottom flange 2 and the pressure cap 3 as a concave spherical structure, and the variable diameter flow channel structure of the inlet 205 being larger than that of the outlet 103, it is not only conducive to the full mixing of materials, but also reduces the retention of media in the valve cavity, reducing the risk of blockage and jamming.

[0024] In this utility model, the installation process of the bottom flange 2 and the valve body 1 is as follows: First, the mounting limiting boss 801 on the sealing gasket 8 is installed into the mounting limiting groove 204 on the valve body 1, and the sealing gasket 8 is fixedly installed onto the valve body 1. Then, the positioning cone hole 202 on the bottom flange 2 is adapted to the positioning cone 101 on the valve body 1, and the bottom flange 2 is pre-positioned and installed onto the valve body 1. At the same time, the mounting limiting groove 204 on the bottom flange 2 is also adapted to the mounting limiting boss 801 on the sealing gasket 8. Then, the internal hex wrench is installed into the internal hex socket 701 on the locking member 7, and the locking member 7 is rotated along the connecting screw groove 201 on the bottom flange 2. The locking member 7 moves downward through the thread until one end of the locking member 7 passes through the clearance hole 203 and connects with the locking screw groove 102 of the positioning cone 101, thus fixing the bottom flange 2 onto the valve body 1.

[0025] The above embodiments are illustrative of the present invention and are not intended to limit the present invention. Any simple modifications to the present invention are within the protection scope of the present invention.

Claims

1. A reducing slant rod discharge ball valve, comprising a valve body (1), a bottom flange (2) and a gland (3) mounted on the valve body (1), a ball core (4) mounted inside the valve body (1), a valve stem (5) connected to the ball core (4) and obliquely mounted inside the valve body (1), and a valve seat (6) mounted inside the valve body (1) and the gland (3) and adapted to the ball core (4); characterized in that The valve body (1) is provided with a plurality of positioning cones (101) for positioning the bottom flange (2); a locking element (7) is also installed between the valve body (1) and the bottom flange (2); the two ends of the locking element (7) are respectively connected to the positioning cones (101) and the bottom flange (2).

2. The reducing inclined rod discharge ball valve according to claim 1, characterized in that: The bottom flange (2) is provided with a connecting screw groove (201) connected to the locking member (7), a positioning cone hole (202) adapted to the positioning cone (101), and a clearance hole (203) communicating with the connecting screw groove (201) and the positioning cone hole (202).

3. The reducing inclined rod discharge ball valve according to claim 2, characterized in that: The positioning cone (101) is provided with a locking screw groove (102) that is connected to one end of the locking member (7).

4. The reducing inclined rod discharge ball valve according to claim 3, characterized in that: The locking member (7) is also provided with an internal hexagonal groove (701) to facilitate rotation.

5. A reducing inclined rod discharge ball valve according to claim 1, characterized in that: A sealing gasket (8) is also installed between the bottom flange (2) and the valve body (1), and a number of installation limiting grooves (204) are provided to limit the sealing gasket (8).

6. The reducing inclined rod discharge ball valve according to claim 5, characterized in that: The sealing gasket (8) is provided with an installation limiting boss (801) that is adapted to the installation limiting groove (204).

7. A reducing inclined rod discharge ball valve according to claim 5, characterized in that: The bottom flange (2) and the pressure cap (3) are also provided with a feed inlet (205) with a concave spherical structure; the bottom of the valve body (1) is provided with a discharge port (103).

8. A reducing inclined rod discharge ball valve according to claim 1, characterized in that: A packing (501) is installed between the valve body (1) and the valve stem (5); a packing ring (502) is installed on the packing (501); and a butterfly spring (503) is installed on the packing ring (502).

9. A reducing inclined rod discharge ball valve according to claim 8, characterized in that: The valve stem (5) is also fitted with a nut (504) for securing the butterfly spring (503) and the packing ring (502).