Microwave irradiation drying mechanism for suede
By introducing flattening and extrusion components into the imitation suede microwave drying mechanism, combined with microwave radiation and UV lamp treatment, the problems of wrinkles and liquid impregnation during the drying process of imitation suede are solved, achieving efficient and low-cost drying results.
Patent Information
- Application Number
- CN202423106763.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Existing microwave irradiation drying mechanisms for suede fabrics are prone to causing wrinkles or irregular deformations during the drying process, and the failure to remove impurities in a timely manner affects drying efficiency and increases costs.
The fabric is kept flat by using a leveling component and an extrusion component inside a microwave drying oven. A hydraulic rod pushes the leveling roller to keep the fabric flat, a UV lamp removes surface moisture, the extrusion component squeezes out the impregnated liquid, and microwave radiation is used to quickly heat and evaporate the moisture.
It effectively maintains the appearance and quality of the imitation suede, improves drying efficiency, reduces costs, and ensures that the product surface is clean and dry.
Smart Images

Figure CN223512439U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to imitate suede production technical field especially, it is a kind of microwave irradiation drying mechanism of imitate suede. BACKGROUND
[0002] Imitate suede in textile industry is called imitate suede or imitate suede cloth with imitating suede fur style fabric.But in textile industry,imitate suede or imitate suede cloth is generally used to call suede cloth directly.Suede cloth has the division of knitting and weaving.Knitting suede cloth is divided into warp-knitted suede cloth (more common) and weft-knitted suede cloth,weaving suede cloth is divided into warp suede cloth and weft suede cloth,imitate suede needs to be dried in production process,so that corresponding production is carried out to it in the following process,usually drying is carried out high-efficiency drying treatment using microwave irradiation drying mechanism,realizes rapid drying using the principle of microwave radiation heating.
[0003] The microwave irradiation drying mechanism of existing imitate suede when actually using,imitate suede cloth is prone to wrinkle or irregular deformation in drying process,not timely smoothing,not convenient for keeping the appearance and quality of imitate suede,imitate suede may still exist immersion liquid after extrusion after immersion,which may affect drying efficiency and increase drying cost. UTILITY MODEL CONTENTS
[0004] (I) technical problem solved
[0005] The utility model aims at providing a kind of microwave irradiation drying mechanism of imitate suede, to solve the problem of not convenient for keeping the appearance and quality of imitate suede and between drying to affect drying efficiency, while increasing the cost of drying in the above background technique.
[0006] (II) technical scheme
[0007] To achieve the above object, the utility model is realized by the following technical scheme: a kind of microwave irradiation drying mechanism of imitate suede, including conveying mechanism and microwave drying box being set at the top of conveying mechanism, the two sides and top surface of microwave drying box are all fixedly installed with several microwave generating pieces, the two sides of microwave drying box inner top wall are all fixedly connected with flattening assembly, the top of microwave drying box is equipped with two installation grooves, the inside of installation groove is connected with irradiation assembly by bolt thread, one end of microwave drying box is fixedly connected with two extension frames, the top surface of extension frame is fixedly connected with extrusion assembly, the side of conveying mechanism is fixedly connected with control device,
[0008] The flattening assembly comprises hydraulic rods fixedly connected to both sides of the inner top wall of the microwave drying box, the bottom end of the hydraulic rod is fixedly connected with a rotating frame, and the rotating frame is rotatably connected with a flattening roller; the extruding assembly comprises a gantry fixedly connected to the top surface of the extension frame, the lower surface of one side of the gantry is fixedly connected with a servo motor, the output end of the servo motor is spline-connected with a transmission rod, one end of the transmission rod is fixedly connected with a rotating rod, one end of the rotating rod is fixedly connected with a rotating roller, the top end of the gantry is provided with a through hole, the inside of the through hole is fixedly connected with an air cylinder, the bottom end of the air cylinder is fixedly connected with a connecting frame, and the inside of the connecting frame is rotatably connected with an extruding roller.
[0009] As a further scheme of the utility model, the microwave generating part comprises a microwave generator and a waveguide tube, and the microwave generating part is convenient for generating microwave radiation.
[0010] As a further scheme of the utility model, the irradiation assembly comprises a mounting cover which is threadedly connected to the inside of the mounting groove, and the inside of the mounting cover is fixedly connected with a UV lamp tube, and the UV lamp tube is convenient for emitting ultraviolet light.
[0011] As a further scheme of the utility model, the top end of the microwave drying box is fixedly provided with two ventilation fans, and the ventilation fans are provided with dustproof nets above, and the dustproof nets are convenient for dust prevention.
[0012] As a further scheme of the utility model, the lower surface of one end of the conveying mechanism is welded with a containing frame, and the inside of the containing frame is placed with a collecting box, and the collecting box is convenient for collecting the extruded impregnation liquid.
[0013] As a further scheme of the utility model, the other end of the conveying mechanism is fixedly connected with two fixing frames, and the surfaces of the fixing frames are fixedly connected with receiving rollers, and the receiving rollers are convenient for receiving the suede fabric.
[0014] As a further scheme of the utility model, the bottom end of the conveying mechanism is welded with a supporting frame, and the bottom end of the supporting frame is welded with a mounting sheet, and the supporting frame is convenient for supporting the conveying mechanism.
[0015] (Three) beneficial effects
[0016] The utility model provides a microwave irradiation drying mechanism of suede has the following beneficial effects:
[0017] 1、The microwave irradiation drying mechanism of the suede, through the setting of the microwave generating part, the irradiation assembly and the flattening assembly, when in use, the control equipment starts the microwave generating part, opens the UV lamp tube, the suede fabric moves on the conveying mechanism, reaches the microwave drying box, the microwave radiation directly acts on the water molecules inside the suede fabric, makes it vibrate quickly and generates heat, so that rapid heating and water evaporation are realized, at the same time, the ultraviolet rays emitted by the UV lamp tube can help to eliminate the surface moisture and help to remove the surface pollutants such as grease, dust and the like, ensure that the product surface is more clean and dry, at the same time, the hydraulic rod is started, the hydraulic rod pushes down and makes the flattening roller abut against the suede fabric, the conveying mechanism moves the suede fabric, so that it can be kept flat, avoid that the suede fabric is prone to wrinkle or irregular deformation in the drying process, help to keep the appearance and quality of the suede.
[0018] 2、The microwave irradiation drying mechanism of the suede, through the setting of the extrusion assembly and the collection box, when in use, the servo motor is started, the rotating rod rotates with the rotating roller, according to the thickness of the suede, the air cylinder is started, the extrusion roller is pushed down, the passing suede fabric is extruded, so that the impregnation liquid in the interior of the suede fabric can be extruded and fall into the collection box below, so that the impregnation liquid in the interior of the suede fabric is further extruded, avoid that the suede fabric is directly put into the microwave drying box for drying, so that the drying time is increased, help to improve the drying efficiency, at the same time, the drying cost can also be reduced. BRIEF DESCRIPTION OF DRAWINGS
[0019] Fig. 1 It is the whole structure schematic view of the utility model;
[0020] Fig. 2 It is the flattening assembly structure schematic view of the utility model;
[0021] Fig. 3 It is the irradiation assembly structure schematic view of the utility model;
[0022] Fig. 4 It is the extrusion assembly structure schematic view of the utility model.
[0023] In the drawing: 1, conveying mechanism; 2, microwave drying box; 3, microwave generating part; 4, flattening assembly; 401, hydraulic rod; 402, rotating frame; 403, flattening roller; 5, irradiation assembly; 501, mounting cover; 502, UV lamp tube; 6, extension frame; 7, extrusion assembly; 701, gantry; 702, servo motor; 703, rotating rod; 704, rotating roller; 705, air cylinder; 706, connecting frame; 707, extrusion roller; 8, control equipment; 9, ventilation fan; 10, containing frame; 11, collection box; 12, receiving roller; 13, support frame. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without making creative labor belong to the protection scope of the utility model.
[0025] Please refer to Figs. 1 to 4 The utility model provides a kind of technical scheme: a microwave irradiation drying mechanism of imitation suede, including conveying mechanism 1 and the microwave drying box 2 being arranged at the top of conveying mechanism 1, the both sides and top surface of microwave drying box 2 are all fixedly installed with several microwave generating parts 3, the both sides of the inner top wall of microwave drying box 2 are all fixedly connected with flatness component 4, the top of microwave drying box 2 is provided with two installation grooves, and the inside of installation groove is connected with irradiation component 5 by bolt thread, one end of microwave drying box 2 is fixedly connected with two extension frame 6, the top surface of extension frame 6 is fixedly connected with extrusion component 7, one side of conveying mechanism 1 is fixedly connected with control device 8,
[0026] Flatness component 4 includes hydraulic rod 401 fixedly connected to the both sides of the inner top wall of microwave drying box 2, the bottom end of hydraulic rod 401 is fixedly connected with rotating frame 402, rotating frame 402 is rotatably connected with flatness roller 403 inside, by the setting of microwave generating part 3, irradiation component 5 and flatness component 4, when using, control device 8 starts microwave generating part 3, opens UV lamp tube 502, and imitation suede cloth moves on conveying mechanism 1, reaches in microwave drying box 2, and microwave radiation directly acts on water molecule inside imitation suede cloth, makes it vibrate quickly and generates heat, to realize rapid heating and water evaporation, while, UV emitted by UV lamp tube 502 can help to eliminate surface moisture and help to remove surface pollutants, such as grease, dust etc., during microwave drying, ensure that product surface is more clean and dry, while starting hydraulic rod 401, hydraulic rod 401 is pushed down, and flatness roller 403 is abutted on imitation suede cloth, conveying mechanism 1 moves imitation suede cloth, so that it can keep flat, avoid that imitation suede cloth is prone to wrinkle or irregular deformation during drying process, help to keep the appearance and quality of imitation suede;
[0027] The extrusion assembly 7 comprises a portal frame 701 fixedly connected to the top surface of the extension frame 6, the lower surface of one side of the portal frame 701 is fixedly connected with a servo motor 702, the output end of the servo motor 702 is spline-connected with a transmission rod, one end of the transmission rod is fixedly connected with a rotating rod 703, one end of the rotating rod 703 is fixedly connected with a rotating roller 704, the top end of the portal frame 701 is provided with a through hole, the inside of the through hole is fixedly connected with a pneumatic cylinder 705, the bottom end of the pneumatic cylinder 705 is fixedly connected with a connecting frame 706, the inside of the connecting frame 706 is rotatably connected with an extrusion roller 707, through the arrangement of the extrusion assembly 7 and the collecting box 11, when in use, the servo motor 702 is started, the rotating rod 703 rotates with the rotating roller 704, according to the thickness of the suede, the pneumatic cylinder 705 is started, the extrusion roller 707 is pushed down, the passing suede is extruded, the impregnation liquid in the suede can be extruded and fall into the collecting box 11 below, so that the impregnation liquid in the suede is further extruded, the suede is not directly put into the microwave drying box 2 for drying, the drying time is increased, the drying efficiency is improved, and the drying cost is reduced.
[0028] The microwave generating part 3 comprises a microwave generator and a waveguide pipe, through the arrangement of the microwave generating part 3, microwave radiation is generated, the uneven heating of the traditional drying mode can be avoided, and the risk of surface damage is reduced.
[0029] The irradiation assembly 5 comprises a mounting cover 501 threadedly connected to the inside of the mounting groove, and the inside of the mounting cover 501 is fixedly connected with a UV lamp tube 502, through the arrangement of the irradiation assembly 5, surface moisture can be removed, surface pollutants such as grease and dust can be removed, and the product surface is more clean and dry.
[0030] The microwave drying box 2 is fixedly provided with two ventilation fans 9 at the top, and dust screens are arranged above the ventilation fans 9, through the arrangement of the ventilation fans 9, the effect of exhausting air is achieved.
[0031] The lower surface of one end of the conveying mechanism 1 is welded with a containing frame 10, and the inside of the containing frame 10 is placed with a collecting box 11, through the arrangement of the collecting box 11, the effect of collecting impregnation liquid is achieved.
[0032] The other end of the conveying mechanism 1 is fixedly connected with two fixed frames, the surfaces of the fixed frames are fixedly connected with receiving rollers 12, through the arrangement of the receiving rollers 12, the effect of receiving the suede is achieved.
[0033] The bottom end of the conveying mechanism 1 is welded with a supporting frame 13, and the bottom end of the supporting frame 13 is welded with a mounting piece, through the arrangement of the supporting frame 13, the effect of supporting the conveying mechanism 1 is achieved.
[0034] In the utility model, the working steps of the device are as follows:
[0035] The first step: in use, the servo motor 702 is started, the rod 703 rotates with the rotating roller 704, according to the thickness of the suede, the cylinder 705 is started, the extrusion roller 707 is pushed down, the passing suede is extruded, the internal impregnation liquid can be extruded and falls into the collecting box 11 below;
[0036] The second step: in use, the control equipment 8 starts the microwave generating part 3, the UV lamp tube 502 is opened, the suede moves on the conveying mechanism 1, reaches the microwave drying box 2, the microwave radiation directly acts on the water molecules in the suede, makes them vibrate quickly and generate heat, so that rapid heating and water evaporation are realized, at the same time, the ultraviolet rays emitted by the UV lamp tube 502 can help to eliminate the surface moisture, at the same time, the hydraulic rod 401 is started, the hydraulic rod 401 pushes down and makes the flattening roller 403 abut against the suede, the conveying mechanism 1 moves the suede.
[0037] It should be noted that the device structure and the drawings of the utility model mainly describe the principle of the utility model, the setting of the power mechanism, the power supply system and the control system of the device is not completely described, and under the premise that the above-mentioned principle of the utility model is understood by the person skilled in the art, the specific power mechanism, power supply system and control system can be clearly known, the control mode of the application file is automatically controlled by the controller, and the control circuit of the controller can be realized by simple programming of the person skilled in the art;
[0038] The standard parts used can be purchased from the market, and can be ordered according to the description and drawings, the specific connection mode of each part adopts the conventional bolt, rivet, welding and other conventional means in the prior art, the mechanical parts and equipment adopt the conventional type in the prior art, and the components known by the person skilled in the art, the structure and principle thereof are known by the person skilled in the art through technical manual or conventional experimental method.
[0039] Although the embodiments of the utility model have been shown and described, it can be understood by those of ordinary skill in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principle and spirit of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A microwave irradiation drying mechanism for suede-like materials, comprising a conveying mechanism (1) and a microwave drying chamber (2) disposed on top of the conveying mechanism (1), characterized in that: Several microwave generators (3) are fixedly installed on both sides and the top surface of the microwave drying oven (2). Flattening components (4) are fixedly connected to both sides of the inner top wall of the microwave drying oven (2). Two mounting slots are opened on the top of the microwave drying oven (2). Irradiation components (5) are connected to the inside of the mounting slots by bolts. Two extension racks (6) are fixedly connected to one end of the microwave drying oven (2). An extrusion component (7) is fixedly connected to the top surface of the extension rack (6). A control device (8) is fixedly connected to one side of the conveying mechanism (1). The leveling component (4) includes hydraulic rods (401) that are fixedly connected to both sides of the inner top wall of the microwave drying oven (2). The bottom end of the hydraulic rods (401) is fixedly connected to a rotating frame (402), and a leveling roller (403) is rotatably connected inside the rotating frame (402). The extrusion assembly (7) includes a gantry frame (701) fixedly connected to the top surface of the extension frame (6). A servo motor (702) is fixedly connected to the lower surface of one side of the gantry frame (701). A transmission rod is splined to the output end of the servo motor (702). A rotating rod (703) is fixedly connected to one end of the transmission rod. A rotating roller (704) is fixedly connected to one end of the rotating rod (703). A through hole is provided at the top of the gantry frame (701). A cylinder (705) is fixedly connected inside the through hole. A connecting frame (706) is fixedly connected to the bottom end of the cylinder (705). An extrusion roller (707) is rotatably connected inside the connecting frame (706).
2. The microwave irradiation drying mechanism for suede-like materials according to claim 1, characterized in that: The microwave generating component (3) includes a microwave generator and a waveguide.
3. The microwave irradiation drying mechanism for suede-like materials according to claim 1, characterized in that: The irradiation assembly (5) includes a mounting cover (501) that is threadedly connected to the inside of the mounting groove by bolts, and a UV lamp tube (502) is fixedly connected inside the mounting cover (501).
4. The microwave irradiation drying mechanism for suede-like materials according to claim 1, characterized in that: Two ventilation fans (9) are fixedly installed on the top of the microwave drying oven (2), and a dustproof net is provided above the ventilation fans (9).
5. The microwave irradiation drying mechanism for suede-like materials according to claim 1, characterized in that: A holding rack (10) is welded to the lower surface of one end of the conveying mechanism (1), and a collection box (11) is placed inside the holding rack (10).
6. The microwave irradiation drying mechanism for suede-like materials according to claim 1, characterized in that: Two fixed frames are fixedly connected to the other end of the conveying mechanism (1), and receiving rollers (12) are fixedly connected to the surface of the fixed frames.
7. The microwave irradiation drying mechanism for suede-like materials according to claim 1, characterized in that: The bottom end of the conveying mechanism (1) is welded with a support frame (13), and the bottom end of the support frame (13) is welded with a mounting plate.