Device for preventing middle front section of rotary kiln from forming ring
By combining a cyclone dust collector, an ash storage tank, and a Roots blower, the problems of ring formation and dust treatment in the front section of the rotary kiln are solved, achieving efficient collection, storage, and transportation of dust, preventing ring formation, and reducing dust emission concentration.
Patent Information
- Application Number
- CN202423080627.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-13
AI Technical Summary
In rotary kilns, ring formation is prone to occur in the front section, and the dust is difficult to collect, store, and treat.
By combining a cyclone dust collector, a dust storage tank, and a Roots blower, along with a mobile support and nozzles, efficient dust collection, storage, and transportation are achieved, preventing the formation of dust rings.
It effectively prevents ring formation at the front of the rotary kiln, achieves efficient collection, storage and treatment of dust, reduces dust emission concentration, and avoids secondary pollution.
Smart Images

Figure CN223512476U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rotary kiln technology, specifically to a device for preventing ring formation in the front section of a rotary kiln. Background Technology
[0002] Rotary kilns are widely used process equipment in metallurgy, building materials, and chemical industries. They are characterized by high production capacity, high mechanization, and simple maintenance and operation, and are suitable for processes such as sintering, roasting, calcining, volatilization, and segregation of various industrial raw materials. In the metallurgical industry, rotary kilns are commonly used for the reduction and sintering of iron ore and non-ferrous metal ores; in the building materials industry, they are mainly used for the calcination of cement clinker and lime; and in the chemical industry, they are commonly used for the drying and roasting of solid materials.
[0003] However, existing rotary kilns still have some shortcomings: ring formation is prone to occur in the front section of the rotary kiln, and the dust generated is not easy to collect, store, transport and treat. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a device to prevent ring formation in the front section of a rotary kiln.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a device for preventing ring formation in the front section of a rotary kiln, comprising a fixed base plate, a fixed plate connected to the upper end of the fixed base plate, a hopper connected to the fixed plate, a feed pipe connected to the hopper, a Raymond mill connected to the feed pipe, a first connecting pipe connected to the Raymond mill, a cyclone dust collector connected to the first connecting pipe, a second connecting pipe connected to the cyclone dust collector, an ash storage tank connected to the second connecting pipe, a third connecting pipe connected to the third connecting pipe, a Roots blower connected to the third connecting pipe, a fourth connecting pipe connected to the fourth connecting pipe via a flange, a connecting hose connected to the connecting hose, and a spray pipe connected to the fourth connecting pipe. A movable support is provided at the upper end of the fixed base plate.
[0006] As a further description of the above technical solution:
[0007] The hopper is located at the end of the fixed plate away from the fixed base plate, and the feed pipe is fixedly connected to the lower end of the hopper.
[0008] As a further description of the above technical solution:
[0009] The end of the feed pipe furthest from the hopper is fixedly connected to the upper end of the Raymond mill, and the first connecting pipe is fixedly connected to the lower end of the Raymond mill, and the Raymond mill is fixedly connected to the upper end of the fixed base plate.
[0010] As a further description of the above technical solution:
[0011] The end of the first connecting pipe away from the Raymond mill is fixedly connected to the cyclone dust collector, and the end of the second connecting pipe away from the ash storage tank is fixedly connected to the cyclone dust collector, and the cyclone dust collector is fixedly connected to the upper end of the fixed base plate.
[0012] As a further description of the above technical solution:
[0013] The ash storage tank is fixedly connected to the upper end of the fixed base plate, and the end of the third connecting pipe away from the Roots blower is fixedly connected to the lower end of the ash storage tank.
[0014] As a further description of the above technical solution:
[0015] The Roots blower is fixedly connected to the upper end of the fixed base plate, and the nozzle is fixedly connected to the upper end of the movable support.
[0016] As a further description of the above technical solution:
[0017] The movable support is moved on the upper part of the fixed base plate by means of wheels at its lower end.
[0018] This utility model has the following beneficial effects:
[0019] 1. The high-efficiency dust removal function of the cyclone dust collector can reduce the concentration of dust emissions; the storage function of the dust storage tank can avoid secondary pollution of dust; the conveying function of the Roots blower can transport the dust to the subsequent processing equipment; the guiding and adjusting function of the nozzle by the moving support can accurately deliver the airflow to the required position, which can not only effectively prevent the ring phenomenon in the front section of the rotary kiln, but also realize the efficient collection, storage, conveying and treatment of dust. Attached Figure Description
[0020] Figure 1 A three-dimensional structural diagram of a device for preventing ring formation in the front section of a rotary kiln, as proposed in this utility model. Figure 1 ;
[0021] Figure 2 A three-dimensional structural diagram of a device for preventing ring formation in the front section of a rotary kiln, as proposed in this utility model. Figure 2 .
[0022] Legend:
[0023] 1. Fixed base plate; 2. Fixed plate; 3. Hopper; 4. Feed pipe; 5. Raymond mill; 6. First connecting pipe; 7. Cyclone dust collector; 8. Second connecting pipe; 9. Ash storage tank; 10. Third connecting pipe; 11. Roots blower; 12. Fourth connecting pipe; 13. Flange; 14. Connecting hose; 15. Spray pipe; 16. Movable support. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Reference Figures 1-2 This utility model provides a device for preventing ring formation in the front section of a rotary kiln, comprising: a fixed base plate 1.
[0026] Specifically, it includes a fixed base plate 1, a fixed plate 2 connected to the upper end of the fixed base plate 1, a hopper 3 connected to the fixed plate 2, a feed pipe 4 connected to the hopper 3, a Raymond mill 5 connected to the feed pipe 4, a first connecting pipe 6 connected to the Raymond mill 5, a cyclone dust collector 7 connected to the first connecting pipe 6, a second connecting pipe 8 connected to the cyclone dust collector 7, a ash storage tank 9 connected to the second connecting pipe 8, a third connecting pipe 10 connected to the third connecting pipe 10, a Roots blower 11 connected to the third connecting pipe 11, a fourth connecting pipe 12 connected to the fourth connecting pipe 12 via a flange 13, a connecting hose 14 connected to the connecting hose 14, a spray pipe 15 connected to the fourth connecting pipe 13, and a movable bracket 16 provided at the upper end of the fixed base plate 1.
[0027] In this embodiment, the Raymond mill 5 utilizes the centrifugal force of the grinding rollers to tightly press the grinding ring, achieving the effect of pulverization. The material is pulverized under strong rolling pressure.
[0028] It should be noted that the cyclone dust collection device 7 effectively removes dust from the airflow, reducing the dust emission concentration.
[0029] Specifically, the hopper 3 is located at the end of the fixed plate 2 away from the fixed base plate 1, and the feed pipe 4 is fixedly connected to the lower end of the hopper 3. The end of the feed pipe 4 away from the hopper 3 is fixedly connected to the upper end of the Raymond mill 5, and the first connecting pipe 6 is fixedly connected to the lower end of the Raymond mill 5. The Raymond mill 5 is fixedly connected to the upper end of the fixed base plate 1. The end of the first connecting pipe 6 away from the Raymond mill 5 is fixedly connected to the cyclone dust collector 7. The end of the second connecting pipe 8 away from the ash storage tank 9 is fixedly connected to the cyclone dust collector 7. The cyclone dust collector 7 is fixedly connected to the upper end of the fixed base plate 1. The ash storage tank 9 is fixedly connected to the upper end of the fixed base plate 1. The end of the third connecting pipe 10 away from the Roots blower 11 is fixedly connected to the lower end of the ash storage tank 9. The Roots blower 11 is fixedly connected to the upper end of the fixed base plate 1. The spray pipe 15 is fixedly connected to the upper end of the movable support 16. The movable support 16 moves on the upper end of the fixed base plate 1 by means of wheels provided at the lower end.
[0030] As a preferred embodiment, the provided ash storage tank 9 is used to store the dust separated from the dust-laden gas, which can avoid secondary pollution of the dust and facilitate subsequent processing and utilization.
[0031] In a preferred embodiment, a Roots blower 11 is provided to provide a stable airflow for conveying or processing dust or other materials in the dust storage tank.
[0032] As a preferred implementation method, the specific operating procedures (such as injection frequency and injection pressure) for preventing ring formation in rotary kilns need to be set according to the actual operating conditions of the rotary kiln and the characteristics of the materials.
[0033] In operation, the material is first fed into the hopper 3 and then into the Raymond mill 5 through the feed pipe 4 for crushing. The crushed material is then carried by the airflow through the first connecting pipe 6 into the cyclone dust collector 7. In the cyclone dust collector 7, the dust-laden airflow generates centrifugal force during rotation, causing dust particles to be thrown against the cylinder wall and fall into the ash storage tank 9. The purified gas is discharged from the other end of the cyclone dust collector 7. The dust in the ash storage tank 9 enters the Roots blower 11 through the third connecting pipe 10. The Roots blower 11 provides a stable airflow, which transports the dust through the fourth connecting pipe 12, flange 13, and connecting hose 14 to the nozzle 15. The nozzle 15 can spray the dust to a designated location as needed. By setting up the movable support 16 and the nozzle 15, the position of the nozzle 15 can be flexibly adjusted to perform regular cleaning or blowing operations on the front section of the rotary kiln, effectively preventing material adhesion and ring formation.
[0034] The device for preventing ring formation in the front section of a rotary kiln, as described in this invention, can not only effectively prevent ring formation in the front section of the rotary kiln, but also achieve efficient collection, storage, transportation and treatment of dust.
[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A device for preventing ring formation in the front section of a rotary kiln, characterized in that: The system includes a fixed base plate (1), with a fixed plate (2) connected to the upper end of the fixed base plate (1). A hopper (3) is connected to the fixed plate (2), and the hopper (3) is connected to a feed pipe (4). The feed pipe (4) is connected to a Raymond mill (5), and the Raymond mill (5) is connected to a first connecting pipe (6). The first connecting pipe (6) is connected to a cyclone dust collector (7), and the cyclone dust collector (7) is connected to a second connecting pipe (8). Pipe (8) is connected to ash storage tank (9), and ash storage tank (9) is connected to third connecting pipe (10). At the same time, third connecting pipe (10) is connected to Roots blower (11), and Roots blower (11) is connected to fourth connecting pipe (12). Fourth connecting pipe (12) is connected to connecting hose (14) through flange (13). At the same time, connecting hose (14) is connected to nozzle (15). And a movable bracket (16) is provided at the upper end of fixed base plate (1).
2. The device for preventing ring formation in the front section of a rotary kiln according to claim 1, characterized in that: The hopper (3) is located at one end of the fixed plate (2) away from the fixed base plate (1), and the feed pipe (4) is fixedly connected to the lower end of the hopper (3).
3. The device for preventing ring formation in the front section of a rotary kiln according to claim 2, characterized in that: The end of the feed pipe (4) away from the hopper (3) is fixedly connected to the upper end of the Raymond mill (5), and the first connecting pipe (6) is fixedly connected to the lower end of the Raymond mill (5), and the Raymond mill (5) is fixedly connected to the upper end of the fixed base plate (1).
4. The device for preventing ring formation in the front section of a rotary kiln according to claim 3, characterized in that: The first connecting pipe (6) is fixedly connected to the cyclone dust collector (7) at the end away from the Raymond mill (5), and the second connecting pipe (8) is fixedly connected to the cyclone dust collector (7) at the end away from the ash storage tank (9), and the cyclone dust collector (7) is fixedly connected to the upper end of the fixed base plate (1).
5. The device for preventing ring formation in the front section of a rotary kiln according to claim 4, characterized in that: The ash storage tank (9) is fixedly connected to the upper end of the fixed base plate (1), and the end of the third connecting pipe (10) away from the Roots blower (11) is fixedly connected to the lower end of the ash storage tank (9).
6. The device for preventing ring formation in the front section of a rotary kiln according to claim 5, characterized in that: The Roots blower (11) is fixedly connected to the upper end of the fixed base plate (1), and the nozzle (15) is fixedly connected to the upper end of the movable support (16).
7. The device for preventing ring formation in the front section of a rotary kiln according to claim 6, characterized in that: The movable support (16) moves on the upper end of the fixed base plate (1) by means of wheels provided at the lower end.