Efficient material scattering device of preheater

Abstract

The utility model discloses an efficient preheater material scattering device which comprises a tank body, the top of the tank body is fixedly sleeved with an installation pipe, the top of the installation pipe is communicated with a feeding pipe, a first valve is movably installed in the feeding pipe, a connector is fixedly installed on the outer side of the other end of the feeding pipe, and a second valve is movably installed in the connector. A one-way valve is arranged in the mounting pipe, an air pump is fixedly mounted on the outer side of the tank body, and the output end of the air pump communicates with an inclined air pipe. When the hollow rotating shaft rotates, the spiral plate and the stirring pipe are driven to rotate, the spiral plate is promoted to disturb powder entering the tank body, the powder and air flow are mixed evenly through cooperation with the output effect of the stirring pipe, raw materials are distributed more efficiently, and the powder is distributed more evenly through air flow output of an inclined air pipe and a bottom air pipe. The uniformity of the bulk material is improved, the deposition of the raw material is reduced, and the high efficiency of the raw material spreading is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to preheater scattering device technical field, concretely is a kind of high-efficiency preheater scattering device. BACKGROUND

[0002] Preheater is one of the key equipment on production line.In production process,raw meal will be added into preheater,utilize waste heat to raw meal preheating,complete the preheating and partial decomposition of raw meal by preheater,replace part of the function of rotary kiln.Preheater's main role is to improve the heat exchange efficiency of production,reduce energy consumption,and make raw meal to be fully preheated and partially decomposed before entering rotary kiln,so as to improve the quality and output of production.Its working principle is usually to let raw meal exchange heat with hot gas flow.

[0003] In production process,raw meal needs to be scattered into preheater,so scattering device is needed to scatter,while the stirring mechanism of existing scattering device is generally only simple stirring,without the function of uniformly spreading powder,so the efficiency of scattering is affected,uniformity of mixing is poor,scattering cannot be carried out with the highest efficiency,so a kind of high-efficiency preheater scattering device is proposed. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of high-efficiency preheater scattering device to solve the problems raised in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of high-efficiency preheater scattering device, including tank body, the top of the tank body is fixedly sleeved with installation pipe, the top of the installation pipe is communicated with feed pipe, the inside of the feed pipe is movably installed with first valve, the outside of the other end of the feed pipe is fixedly installed with connector, the inside of the installation pipe is provided with one-way valve, the outside of the tank body is fixedly installed with air pump, the output of the air pump is communicated with inclined air pipe, the output of the air pump is communicated with bottom air pipe, the bottom end of the bottom air pipe is communicated with ring pipe, the inside of the ring pipe is communicated with four bottom inclined pipes, the inside of the inclined air pipe and bottom air pipe is movably installed with intelligent control valve, the bottom of the tank body inner chamber is fixedly installed with servo motor, the output of the servo motor is drivingly connected with hollow rotating shaft, the outside of the hollow rotating shaft is fixedly installed with spiral plate, the outside of the hollow rotating shaft is fixedly penetrated and installed with stirring pipe, the end away from the hollow rotating shaft of the stirring pipe is fixedly installed with metal net ball, the outside of the top of the hollow rotating shaft is movably sleeved with sealing cone, the outside of the top of the hollow rotating shaft is sleeved with sealing bearing, the top of the hollow rotating shaft is movably installed with rotary sealing element, the two sides of the tank body are all communicated with guide pipe, the end away from the tank body of the guide pipe is fixedly installed with cone pipe, the outside of the cone pipe is fixedly installed with flange ring.

[0006] Preferably, the inclined air pipe is fixed through the tank body and the installation pipe and is communicated to the inside of the installation pipe, one end of the inclined air pipe inside the installation pipe is inclined downward, and the one-way valve is located on the opposite side of the first valve and the inclined air pipe.

[0007] Preferably, the four bottom inclined pipes are circumferentially fixed through the tank body and are communicated to the inside of the tank body, and the four bottom inclined pipes are all inclined and distributed at the bottom of the inner cavity of the tank body.

[0008] Preferably, the outer side of the spiral plate is in sliding contact with the inner wall of the tank body, and the size of the spiral plate is matched with the size of the tank body.

[0009] Preferably, the stirring pipe is uniformly distributed in a spiral thread on the outer side of the hollow rotating shaft, and the two ends of the stirring pipe are respectively communicated to the inside of the hollow rotating shaft and the metal mesh ball.

[0010] Preferably, the top of the sealing cone is fixedly installed at the bottom of the installation pipe, the rotating sealing member is movably installed in the inside of the installation pipe, and the sealing bearing is movably sleeved in the inside of the installation pipe.

[0011] Preferably, the material guide pipe is fixedly sleeved in the inside of the tank body, and the inner walls of the material guide pipe and the cone pipe are both made of ceramic material.

[0012] Compared with the prior art, the structure has the following beneficial effects: when in use, the user connects the discharge port to the preheater input air pipe through the flange ring and connects the connector to the raw material input mechanism, when the raw material is input into the feeding pipe and the installation pipe, the air pump and the servo motor are started, the intelligent control valves of the inclined air pipe and the bottom air pipe are opened, at this time, the powder is introduced into the opposite side of the inclined air pipe and the hollow rotating shaft through the installation pipe and the one-way valve, the airflow output by the inclined air pipe carries the powder into the inside of the hollow rotating shaft, and the airflow is introduced into the inside of the metal mesh ball through the flow guide of the stirring pipe, at this time, the airflow and the powder are mixed in the mesh hole of the metal mesh ball and are discharged downward, so that the powder is changed into a dust state, the hollow rotating shaft is driven to rotate by the servo motor, the spiral plate and the stirring pipe are driven to rotate, the raw material dust is uniformly mixed, at this time, the bottom is subjected to the airflow output by the bottom air pipe, the airflow is introduced into the inside of the tank body through the ring pipe and the bottom inclined pipe, at this time, the dust is introduced out of the preheater air pipe through the material guide pipe and the cone pipe under the action of the airflow, and is input to be preheated by heat exchange, the overall scheme makes the raw material dust uniformly distributed, improves the mixing efficiency, and facilitates efficient and uniform distribution of the raw material.

[0013] When the hollow rotating shaft rotates, the spiral plate and the stirring pipe are driven to rotate, the spiral plate is driven to disturb the powder introduced into the tank body, and the powder and the airflow are uniformly mixed by cooperating with the output action of the stirring pipe, so that the raw material is more efficiently distributed, and the airflow output by the inclined air pipe and the bottom air pipe, so that the powder is more uniformly distributed, the uniformity of the scattered material is increased, the raw material deposition is reduced, and the efficiency of the raw material distribution is increased. Attached Figure Description

[0014] Figure 1 This is a front-view stereoscopic structural diagram of the present utility model.

[0015] Figure 2 This is a rear-view three-dimensional appearance structural diagram of the present utility model.

[0016] Figure 3 This is a schematic diagram of the front sectional structure of this utility model.

[0017] Figure 4 This is a schematic diagram of the right-side cross-sectional structure of this utility model.

[0018] Figure 5 This utility model Figure 3 Enlarged structural diagram at point A in the middle.

[0019] In the diagram: 1. Tank body; 2. Feed pipe; 3. Connector; 4. First valve; 5. Guide pipe; 6. Conical pipe; 7. Flange ring; 8. Air pump; 9. Inclined air pipe; 10. Bottom inclined pipe; 11. Ring pipe; 12. Bottom air pipe; 13. Intelligent control valve; 14. One-way valve; 15. Spiral plate; 16. Stirring pipe; 17. Metal tennis ball; 18. Servo motor; 19. Mounting pipe; 20. Hollow rotating shaft; 21. Sealed bearing; 22. Rotary seal; 23. Sealing cone. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figures 1-5The utility model provides a technical scheme: a kind of high-efficiency preheater material scattering device, including jar body 1, the top of jar body 1 is fixedly sleeved with installation pipe 19, the top of installation pipe 19 is communicated with feed pipe 2, the inside of feed pipe 2 is movably installed with first valve 4, the outside of another end of feed pipe 2 is fixedly installed with connector 3, the inside of installation pipe 19 is provided with check valve 14, the outside of jar body 1 is fixedly installed with air pump 8, the output of air pump 8 is communicated with inclined air pipe 9, the output of air pump 8 is communicated with bottom air pipe 12, the bottom of bottom air pipe 12 is communicated with ring pipe 11, the inside of ring pipe 11 is communicated with four bottom inclined pipes 10, the inside of inclined air pipe 9 and bottom air pipe 12 is movably installed with intelligent control valve 13, the bottom of the inner chamber of jar body 1 is fixedly installed with servo motor 18, the output of servo motor 18 is drivingly connected with hollow rotating shaft 20, the outside of hollow rotating shaft 20 is fixedly installed with spiral plate 15, the outside of hollow rotating shaft 20 is fixedly penetrated and installed with stirring pipe 16, the end of stirring pipe 16 away from hollow rotating shaft 20 is fixedly installed with metal net ball 17, the outside of the top of hollow rotating shaft 20 movably sleeved with sealing cone 23, the outside of the top of hollow rotating shaft 20 is sleeved with sealing bearing 21, the top of hollow rotating shaft 20 is movably installed with rotary seal 22, the both sides of jar body 1 are communicated with material guide pipe 5, the end of material guide pipe 5 away from jar body 1 is fixedly installed with cone pipe 6, the outside of cone pipe 6 is fixedly installed with flange ring 7.

[0022] The working principle of the above technical scheme is as follows: in use, the user connects the discharge port to the preheater input air pipe through the flange ring 7, and connects the connector 3 to the raw material storage output mechanism. When the raw material is input into the inside of the feed pipe 2 and the installation pipe 19, the air pump 8 and the servo motor 18 are started, and the intelligent control valves 13 of the inclined air pipe 9 and the bottom air pipe 12 are opened. At this time, the powder material enters the opposite side of the inclined air pipe 9 and the hollow rotating shaft 20 through the installation pipe 19 and the check valve 14. The airflow output by the inclined air pipe 9 carries the powder material into the inside of the hollow rotating shaft 20, and the airflow is guided into the inside of the metal net ball 17 through the stirring pipe 16. At this time, the airflow and the powder material are mixed in the mesh of the metal net ball 17, so that the powder material is converted into a dust state, and the hollow rotating shaft 20 is driven to rotate by the servo motor 18, so that the spiral plate 15 and the stirring pipe 16 rotate, so that the raw material dust is uniformly mixed. At this time, the bottom is subjected to the output airflow of the bottom air pipe 12, and the airflow is guided into the inside of the jar body 1 through the ring pipe 11 and the bottom inclined pipe 10. At this time, the dust is guided out of the preheater air pipe through the material guide pipe 5 and the cone pipe 6, and enters the heat exchange preheating. The overall scheme makes the raw material dust evenly distributed, improves the mixing efficiency, and facilitates efficient and uniform material scattering.

[0023] In another embodiment, as Figures 1-4As shown, the inclined air pipe 9 is fixed through the tank body 1 and the installation pipe 19 and is communicated to the inside of the installation pipe 19, one end of the inclined air pipe 9 inside the installation pipe 19 is distributed in an inclined downward direction, and the one-way valve 14 is located on the opposite side of the first valve 4 and the inclined air pipe 9.

[0024] The inclined air pipe 9 outputs the airflow downward and synchronously with the direction of the raw material added through the feeding pipe 2, blows the raw material downward, facilitates the stable output of the material, and promotes the raw material to move downward through the one-way downward of the one-way valve 14, avoids the airflow from carrying the raw material to move upward in the opposite direction, and improves the efficiency of flow guide. If it is necessary to adjust the dispersion of the raw material and the airflow, it is only necessary to control the flow of the inclined air pipe 9 and the bottom air pipe 12 through the intelligent control valve 13 to control the proportion of the falling raw material and the airflow, thereby facilitating the increase of the control effect.

[0025] In another embodiment, as shown in Figures 1-4 The four bottom inclined pipes 10 are circumferentially fixed through the tank body 1 and are communicated to the inside of the tank body 1, and the four bottom inclined pipes 10 are all distributed in an inclined manner at the bottom of the inner cavity of the tank body 1.

[0026] The bottom inclined pipe 10 uniformly guides the airflow input by the ring pipe 11 to the inside of the tank body 1, facilitates the flow guide of the airflow output by the bottom air pipe 12, increases the convenience of the output at the bottom, reduces the deposition of the raw material dust, and facilitates the increase of the airflow output effect.

[0027] In another embodiment, as shown in Figure 3 and Figure 4 The outer side of the spiral plate 15 is in sliding contact with the inner wall of the tank body 1, and the specification size of the spiral plate 15 is adapted to the specification size of the tank body 1.

[0028] When the hollow rotating shaft 20 rotates, the spiral plate 15 and the stirring pipe 16 are driven to rotate, the spiral plate 15 is disturbed to the powder entering the inside of the tank body 1, and the output of the stirring pipe 16 is cooperated to make the powder and the airflow uniformly mixed, so that the raw material is more efficiently distributed, and the airflow output of the inclined air pipe 9 and the bottom air pipe 12, so that the powder is more uniformly distributed, the uniformity of the bulk material is increased, the deposition of the raw material is reduced, and the efficiency of the raw material spreading is increased.

[0029] In another embodiment, as shown in Figure 3 and Figure 4 The stirring pipe 16 is spirally and uniformly distributed on the outer side of the hollow rotating shaft 20, and the two ends of the stirring pipe 16 are respectively communicated to the inside of the hollow rotating shaft 20 and the metal mesh ball 17.

[0030] The spiral action of the stirring pipe 16 facilitates the uniform output of the airflow and the raw material, and cooperates with the rotation of the spiral plate 15 to make the raw material flow guide stable and have the stirring effect, thereby facilitating the uniform mixing.

[0031] In another embodiment, as shown in Figures 3-5 The top of the sealing cone 23 is fixedly installed at the bottom of the mounting pipe 19, the movable installation of the rotary seal 22 is installed inside the mounting pipe 19, and the sealing bearing 21 is movably sleeved inside the mounting pipe 19.

[0032] The sealing cone 23 and the rotary seal 22 seal both ends of the sealing bearing 21 and facilitate the sealing of the connection between the hollow rotating shaft 20 and the mounting pipe 19, increase the structural sealing, and ensure the stability of the rotation of the hollow rotating shaft 20, facilitating the rotation of the mounting pipe 19.

[0033] In another embodiment, as shown in Figures 1-4 The material guide pipe 5 is fixedly sleeved inside the tank body 1, and the inner walls of the material guide pipe 5 and the taper pipe 6 are made of ceramic material.

[0034] The ceramic material of the material guide pipe 5 and the taper pipe 6 facilitates the reduction of friction on the raw material and the rapid passage of airflow, increases the wear resistance, reduces dust accumulation, avoids blockage in cooperation with the airflow, and improves the efficiency of the output raw material.

[0035] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency preheater material spreading device, comprising a tank (1), characterized in that: An installation pipe (19) is fixedly sleeved on the top of the tank (1). The top of the installation pipe (19) is connected to a feed pipe (2). A first valve (4) is movably installed inside the feed pipe (2). A connector (3) is fixedly installed on the outer side of the other end of the feed pipe (2). A one-way valve (14) is installed inside the installation pipe (19). An air pump (8) is fixedly installed on the outer side of the tank (1). The output end of the air pump (8) is connected to an inclined air pipe (9). The output end of the air pump (8) is connected to a bottom air pipe (12). The bottom end of the bottom air pipe (12) is connected to a ring pipe (11). The inner side of the ring pipe (11) is connected to four bottom inclined pipes (10). A smart control valve (13) is movably installed inside both the inclined air pipe (9) and the bottom air pipe (12). A servo is fixedly installed at the bottom of the inner cavity of the tank (1). The servo motor (18) is connected to a hollow rotating shaft (20) at its output end. A spiral plate (15) is fixedly installed on the outside of the hollow rotating shaft (20). A stirring tube (16) is fixedly installed through the outside of the hollow rotating shaft (20). A metal tennis ball (17) is fixedly installed at the end of the stirring tube (16) away from the hollow rotating shaft (20). A sealing cone (23) is movably sleeved on the outside of the top of the hollow rotating shaft (20). A sealing bearing (21) is sleeved on the outside of the top of the hollow rotating shaft (20). A rotary seal (22) is movably installed on the top of the hollow rotating shaft (20). Both sides of the tank (1) are connected to a guide pipe (5). A cone pipe (6) is fixedly installed at the end of the guide pipe (5) away from the tank (1). A flange ring (7) is fixedly installed on the outside of the cone pipe (6).

2. The high-efficiency preheater material spreading device according to claim 1, characterized in that: The inclined gas pipe (9) is fixedly inserted through the tank body (1) and the installation pipe (19) and connected to the interior of the installation pipe (19). The end of the inclined gas pipe (9) located inside the installation pipe (19) is inclined downward. The one-way valve (14) is located on the opposite side of the first valve (4) and the inclined gas pipe (9).

3. The high-efficiency preheater material spreading device according to claim 1, characterized in that: The four bottom inclined tubes (10) are circumferentially penetrating the tank body (1) and connected to the inside of the tank body (1). The four bottom inclined tubes (10) are all distributed in an inclined manner at the bottom of the inner cavity of the tank body (1).

4. The high-efficiency preheater material spreading device according to claim 1, characterized in that: The outer side of the spiral plate (15) is in sliding contact with the inner wall of the tank (1), and the specifications and dimensions of the spiral plate (15) are adapted to the specifications and dimensions of the tank (1).

5. The high-efficiency preheater material spreading device according to claim 1, characterized in that: The stirring tube (16) is evenly distributed in a spiral pattern on the outside of the hollow rotating shaft (20), and the two ends of the stirring tube (16) are respectively connected to the inside of the hollow rotating shaft (20) and the metal tennis ball (17).

6. The high-efficiency preheater material spreading device according to claim 1, characterized in that: The top of the sealing cone (23) is fixedly installed at the bottom of the mounting tube (19), the rotary seal (22) is movably installed inside the mounting tube (19), and the sealing bearing (21) is movably sleeved inside the mounting tube (19).

7. The high-efficiency preheater material spreading device according to claim 1, characterized in that: The feed tube (5) is fixedly sleeved inside the tank (1), and the inner walls of the feed tube (5) and the cone tube (6) are both made of ceramic material.

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